Mineral processing equipments_HOT Mining_Serena Fu
Tender for Iran_Low Coal Seam Mining Units_HOT Mining_Serena
1. Low Coal Seam Mining Units Tender for Iran
伊朗薄煤层械化开采 成套设备投标书
2. Beijing HOT Mining Tech Co Ltd
北京浩沃特矿业技术有限公司
Beijing Chengdu Sydney Calcutta Santiago
北京 成都 悉尼 加尔各答 圣地亚哥 Web: www.hot-mining.com
3. 标书目录 Tender Catalog
1. About HOT 浩特简介
2. Advantages & Benefits 优势和增值服务
3. Four Major Business 业务板块
4. Performance of Low Coal Seam Mining Services 薄煤层技术服务业绩
5. Why HOT Know How 为什么选择 HOT
6. Main Part of Tender 投标书主体
6.1 Main Equipment Quotation 主要设备报价表
6.2 Main Equipment 主要设备清单
6.2-1 Coal Shearer (Recommended Type)
6.2-2 Coal Shearer (Optional Type)
6.2-3 Light Roof Support - Cantilever Support
6.2-4 Armed Face Conveyor(AFC)
6.2-5 Bridge Stage Loader (BSL)
6.2-6 Crusher
6.2-7 Emulsion Pump Station
7. Manufacture & Delivery 制造及交付
8. Engineering & Design (R&D) 设计与开发
4. 标书目录 Tender Catalog
9. Test & Quality Control & Certificates 测试, 质量控制, 质量证书
9.1 Testing 检验
9.2 Quality Control 质量控制
9.3 Quality Assurance & Certificates 质量证书
10. Training培 训
11. Additional Brief of HOT Mining Capabilities其余浩特矿业技术简介
11.1 Ultra Low Coal Seam Mining 超薄煤层机械化开采
11.2 The Steep Inclined Seams and Edge Seams Integrated Mining Technology 急倾斜开采
11.3 Low Coal Seam Longwall Mining Equipment 薄煤层综采成套核心设备
11.4 One-Stop Supply of Longwall Mining 三机一架成套供货
11.5 OEM Factories’ Manufacture Capability设备代工厂加工能力
11.6 Contract Maintenances & Back Up Services成套设备维护 + 技术支持
5. 1.浩特简介 About HOT
HOT Mining provide integrated engineering solutions to coal and minerals.
Our services include underground mining, open cut mining, mineral processing and materials
handling. We provide engineering, equipment, project delivery and operations services for coal, iron
ore, copper, gold, zinc, silver and other base metals..
北京浩沃特矿业技术有限公司（后面简称『浩特』），致力于提供世界领先的
煤矿及非煤矿山的采、选服务，服务范围包括从开采到选矿的整套工程技术服务。
HOT is leading in 3D engineering and intelligent operation in coal preparation. We’re The first
company who developed 3D engineering methods successfully in China. There are only 3
companies can provide the Bigdata based intelligent operation system
For Underground Mining, coal washing and mineral process plants worldwide. HOT is
one of them.
浩特是业内 三维工程和智能运营系统的领导者，在中国最早开发出用于矿物加工的
三维工程设计方法；世界范围内，仅有3家公司可以提供基于大数据架构的井采和选矿智能
化系统，浩特是其中之一。
6. 浩特简介 About HOT
Although HOT Mining is a holding company, all our engineers come from famous
internationalprocess engineering companies, Engineering Team Experienced in design, construction,
project delivery in CHPP, mining and mineral processing field.
• 100+ projects’ experiences included mining units supply in low coal seam mining
(Longwall Mining and High-Grade Mechanised Mining)
• 60+ large size projects’ delivery experiences in coal washing plant (Coal Handling & Preparation)
EPC/EPCM/LSTK/FEED, engineering, construction, supply and operations.
浩特是一家控股公司，公司的工程师均来自业内知名的国际矿业工程公司，工程师团队。
技术团队及OEM制造厂拥有超过100个薄煤层综合机械化开采项目的供货, 交付, 长期技术支持经验；
超过60个大型选煤厂的设计、建设及项目交付经验。
Recently, our engineering capability has been recognized by mining giants. Our clients are
Rio Tinto, Anglo American, Worley Pasons, Shenhua, Xstrata Coal，etc.
浩特的矿业采选技术及服务已经获得国内外知名矿业公司的认可，客户包括：
力拓、中国神华、英美矿业、沃利派森、嘉能可.超达 (煤业)等世界500强的顶级矿业公司。
7. 2.优势和增值服务 Advantages & Benefits
• Trusted, technically credible partner with deep knowledge of customer’s requirements
and processes in mining industry
• Strong Financial Capability to deliver projects (shareholders are famous private equipties)
• A robust supply chain of in-house manufacture supported by local partners and a proven
China sourcing model
• Engineering Hub around deep domain knowledge and expertise at a local level
in all target markets – customers trust HOT Mining as a virtual extension of their own
project, engineering and operational teams
• HOT Mining’s ability to integrate the mechanical equipment with power and
control is even more critical as the levels of installed power continually increase.
• Unique capability to offer the overall engineering design, and;
combination of Conveyors + Power & Control
Longwall Mining + Power & Control
Gas + Power & Control from within
15. Why HOT Know How? 为什么选择HOT提供薄煤层成套？
-How to develop Low-Seam Underground Coal Mining
Coal mines in southwest China are difficult mining which mostly belong to the low, steeply
pitching and faults reserved coal seam; experts of HOT are the people who have many
years’ experience in low coal seam mechanised mining and production management
engineers from Chongqing Coal Group, Sichuan Coal Group and Yunnan Coal Chem
Company, etc.
Coal mining machine experts: Xiang-Dong Liu, he is awarded special government
allowances by State Department, one of the first batches of specialized technical
talented person of the original ministry of coal industry. He is the 2013 national coal
machinery industry outstanding chief engineer and he awarded second prize of
Technology Progress of the original ministry of coal industry. Mr. Liu is the founder of
coal shearer OEM factory of HOT Mining, The independent director of HOT, the
Chongqing Coal Group consulting expert group leader. He has more than 30 years’s
experience in research and development of low seam coal mining machine and fully-
mechanized longwall complete implementation.
16. Thin coal seam fully-mechanized management expert: Prior to join HOT Mining, Mr.
Da-hui Yang, he is deputy general manager of Yunnan Coal Chem Company and
external expert of HOT. He has nearly 40 years’ experience of coal mine production
management. He guided Housuo Coal Mine and other similar projects to complete
successful implementation of low coal seam fully mechanized.
Fully-mechanized complete implementation and chief mining engineer: Fei Mao.
He has many years’s experience in underground coal mining management, equipment
sourcing, equipment maintenances and technical development in the field of low coal
seam mining. He is cooperating with BHP Billiton, Vale and Guangdong Rising Group,
with rich experience in several large mines’s geological exploration, resource
evaluation (Australian Standard JORC) and mining acquisitions. Mr. Mao is the
youngest Chinese member of Australian Coal Association.
18. 实施薄煤层综采技术，成功的关键点？
Crucial point of implementation of low coal seam fully
mechanized
首要条件：具有丰富的类似项目实施经验
Most importantly: rich experience in similar projects
必要条件：具备完整的“三机一架”及配套系统的成套整合能力
Necessarily: Integrated capabilities of complete system of shearer, road-header, scraper
conveyor and hydraulic support and counter-part systems.
Low coal seam mining ground adjustment
HMG Low coal seam series drum electric
traction shearer
Drum: Low coal seam comprehensive
mechanized mining range 0.45m ~ 2.5m
Plough: steep comprehensive mechanized
mining range 0.3m~0.6m, seam angle
30°~90°
20. 6.1 主要设备报价 Main Equipment Quotation
No. Description Model Unit Quantity
1 Double Drum Shearer (Recommended
Type)
HMG200-W Set 1
2 AC Electric Haulage Shearer
(Optional Type)
HMG200/468-BWD Set 1
3 AFC HSZG630/220 Set 1
4 BSL HSZB730/40 Set 1
5 Hammer Crusher HPCM110 Set 1
6 Linked Roof Bar Cantilever Support HZH1600/16/24Z Set 120
7 Ancillary Facilities
7.1 Hydraulic Propeller Set 43
7.2 Pushing Device Set 1
7.3 Emulsion Pump station HBRW125/31.5 Case 1
7.4 High Pressure Hose Set 1
21. 主要设备报价 Main Equipment Quotation
Remark:
1. This price includes EX-Works quoted price of equipment only. Reference freight
prices will be listed separately.
2. After the equipment delivery to designated ports, Customer should be responsible for
the domestic customs and the inland transportation.
3. Lead time is depending on the shipping method you selected finally (The details will
be explain on the shipping quotes).
4. Payment method: Will discuss this issue later after we are chosen to be your
preferred supplier.
5. Installation, commissioning guidance and other services charged separately.
6. Validity date: 30 days.
7. Exchange rate is fixed on currency rate 1 US$=6.5796 CNY, date January 20th,
2016. If exchange rate floats above 1.5% out of following 30 days, our price will floats
1.5% follow it. USD and Euro are all acceptable.
22. Technical Service Cost
No. Description
Fixed Variable
Notes
Staffing Value Related
1 2 4
1
Commissioning Schedule
Introduction
N/A 5 US$150 Each personnel per day cost
2 Installation Guide N/A 5 US$150 Each personnel per day cost
3 Commissioning N/A 5 US$150 Each personnel per day cost
4 Supervision costs
N/A Included
N/A
5 Insurance & Legal Fees 5 Based on real
cost
5 people are enough (4 engineers and 1
coordinator).
6 Visa’s 5 Based on real
cost
7
Traveling Expense（International and project sites） （International and
project sites）
Client-supplied
8
Accommodation Fee（International and project sites） （International and
project sites）
Client-supplied
9
Medical Insurance（International and project sites） （International and
project sites）
Client-supplied
10 Others (if applicable)
TOTAL
23. TECHNICAL SERVICE COST
NOTE:
1. No fixed costs for technical services.
2. We provide 5 days technical services in Iran for free.
3. The variable costs will be settled by actual time, If exceed 5 days from the first day after our
engineers arrived Iran, client need to pay the variable rates due to we have high personnel costs.
Quotation basis on daily cost, and paid term based per each 5 working days.
4. Exchange rate: Exchange rate is fixed on currency rate 1 US$=6.5796 CNY, date January 20th, 2016.
If exchange rate floats above 1.5% out of following 30 days, our price will floats 1.5% follow it.
24. 6.2 主要设备清单 Main Equipment List
No. Description Model Unit Quantity
6.2-1 Coal Shearer(Recommended Type) HMG200-W Set 1
6.2-2 Coal Shearer(Optional Type) HMG200/468-BWD Set 1
6.2-3 Light Roof Support - Cantilever Support ZH1600/16/24Z Set 120
6.2-4 Armed Face Conveyor (AFC) HSZG630/220 Set 1
6.2-5 Bridge Stage Loader (BSL) HSZB730/40 Set 1
6.2-6 Crusher HPCM110 Set 1
6.2-7 Emulsion Pump Station HBRW125/31.5 Case 1
30. Coal Shearer (Optional Type)
110000
64 1500=168000
680
680
1130
1500 1500 1500 15001500 1000 1000 1500 1500 1500 1500
680
1130
1130,16
2183
Φ1400
4500
500
150015001500
500500
1000 1500
1500
2982
1500 1500
1500 1000
15001500
86
5050
1500
2980
1500 1500
1220
500 500
500500
500500
u c e d b y p d f F L Y
930
1020
700
630
2506
Front View
31. Technical Parameters –Coal Shearer (Optional Type)
No. Description Unit Parameter
1 Model HMG2×100/468-BWD
2 Cutting Height Range m 1.5－2.4
3 Dip Angle ° ≤60°(＜30°Fourth Quadrant)
4 Coal Hardness f ≤4.5
5 Total Installation Power kW 468
6 Cutting Motor Power kW 2×2×100
7 Traction Motor Power kW 2×30
8 Pump Motor Power kW 7.5
9 Voltage Class V 1140
10 Machine Height mm 948
11 Maximum cutting height mm 2400
12 Cutting Depth mm 200
13 Drum Diameter mm φ1400
14 Drum Rotating Speed r/min 40.3
15 Web Depth mm 630
16 Rockerarm Length mm 2183
17 Rockerarm Center Distance mm 4479
18 Timing Method AC ELECTRIC HAULAGE
19 Traction Power kN 2×200
20 Traction Speed m/min 0～6
21 Chainless Traction Method Cycloidal Gear、Pin-track
34. 采空区
3200
运 输 顺 槽
回 风 顺 槽
Light Roof Support - Cantilever Support
35. Technical Parameters - Cantilever Roof Support
Item Unit
Parameter
Remark
Basic Framework
End Socket (Excessive)
Support Height
mm 1600-2400
Support Length mm 2600 3200
Support Width mm 960
Adjustable Beam Length mm 800 Distance of travel 800
Center of Support mm 1m Support space 40mm
Pillar Diameter Φ125 bi-directional hydraulic prop
Pillar Number pc 4
Advancing Support Step Pitch Mn 800
Whole Frame Weight ton 2.55
Supporting Intensity Mpa 0.52
Working Resistance Kn 2000
Setting Load Kn 1545
Column Shoes Diameter Mm 300×300
Control Mode centralized control No liquid injection gun
Advancing Support Mode Neighboring support operations
36. Technology - Cantilever Roof Support
It takes about 1~2 minutes to finish the whole 3 steps, which is equaled to
the fully mechanized longwall mining.
37. Features - Cantilever Roof Support
1. Large Supporting Area
Because the top beam section is integral box-type structure with dimension of 0.96m width
and 2.6m length. The supporting area is more than 96%, which is same as fully
mechanized longwall mining support, so the support can be used in broken roof working
face. And there will be no roof leakage of high-grade working face and cantilever roof
support working face.
2. Fast Advancing Support Speed
The advancing velocity of working face is faster due to the simple moving method. And it
can absolutely meet the speed requirement of mechanized mining working face.
It takes about 1~2 minutes to finish the whole 3 moving steps, which is equaled to the fully
mechanized longwall mining.
3. Good Stability
Because full working face is linked as a whole through the beam system, it has good
stability, working face can make sure the support will not fall. If there is head space above
certain support or it is not supported well, overall moving beam and top beam suspension
system make it will not fall, so the working face completely avoid the phenomenon of
support’ s skew and fall, security is greatly increased.
41. Technical Parameters -Armed Face Conveyor
No. Description Unit Value
1 Factory length m 150
2 Conveying capacity t/h 450
3 Scraper chain speed m/s 1
4 Motor Model YSB-110
5 Motor power kw 2*110
6 Motor voltage V 1140/660
7 Motor rotating speed r/min 1475
8 Speed Reducer Model 6JS-110Ⅱ
9 Speed Reducer Transmission Ratio 1:29:362
10 Scraper Chain Type Double Center Chain
11 Ring Chain Specification 22*86-C
12 Ring Chain Breaking Load kn 610
13 Chain Center Distance mm 90
14 Scraper Space mm 860
15 Tight Chain Device ZJ-1000 Chain Tightener
16 Middle Pan Dimension mm 1500*590*208
44. Technical Parameters –Bridge Stage Loader (BSL)
No. Description Unit Value
1 Design Length m 25
2 Conveying Capacity t/h 400
3 Scraper Chain Speed m/s 0.854
4 Effective Length of Folding with extensible belt
conveyor
m 12
5 Permissible Gradient ° 10
6 Motor Model DBB-40
7 Motor Power kw 70
8 Motor Voltage v 660-380
9 Motor Rotating Speed r/min 1470
10 Fluid Coupling Model YOXD400S
11 Fluid Rated Power KW 40
12 Operating Fluid water
13 Volume of Injecting Liquid L 65
14 Scraper Chain Dimension 18*64
15 Middle Pan Dimension mm 1500*730*190
47. Technical Parameters –Crusher
No. Description Unit Value
1 Throughput Capacity t/h 1000
2 Maximum input lumpiness mm 700*950
3 Maximum discharge granularity mm 300(250, 200, 150)
4 Motor Model KBY550-110A
5 Motor power kw 110
6 Motor voltage V 1140/660
7 Motor rotating speed r/min 1470
8 Cracker main shaft speed r/min 370
9 Crushing hammer number 4
10 Crushing hammer impact speed m/s 20
11 Big (small) belt pulley pitch diameter mm 1250(315)
12 Narrow V specification (GB11544-89) narrow v-belt SPC-5600(6pcs)
13 Dimension(length*width*height) mm 3540*1785*1741
50. No. Description Unit Value
1 Nominal pressure Mpa 31.5
2 Nominal Flow L/min 125
3 Motor Power kw 75
4 Motor rotating Speed r/min 1475
5 Motor Voltage V 380/660
6 Security Valve Pressure Mpa 34.7~36.2
7 Unloading Valve Pressure Mpa 31.5
8 Emulsion Box Model r/min X10RX
9 Emulsion Box Volume L 1000
10 Working Medium Emulsion (mixed liquor of 3%-5% emulsified oil and neutral water)
Technical Parameters - Emulsion Pump Station
52. Timetable
Please note that,
1. This timetable just considers manufacturing and delivering ONLY, construction
period does not include.
2. The actual commissioning time is around 1 month, due to not familiar with Iran and
on-site condition, 2 months need to be kept reserved.
54. Engineering & Design 设计与开发
• Experienced Design Team
• ISO Accredited design process
• Engineering support in Chengdu and Harbin
• Designs in accordance to China and International
standards
• Home Grown People, Apprentice Draftsmen and
Trainee Engineers
• ANSYS FEA software used on all critical parts
• Components designed for longevity
• Low risk design – All designs proposed are
proven designs
• China MA or Internationally recognized standards
used in all areas of manufacture
58. 9.1 Testing 检验
• MA Standard & HOT Mining standard tests record sheets used
throughout all areas of manufacture
– Test hold points in place for critical components
– Proven compatibility testing program
– Key items subject to individual test programs
• Pan Push test
• Pan Articulation test
• Sprocket test rig
• Single equipment commissioning tests before delivery in factories
60. 9.2 Quality Control 质量控制
– Full traceability on key components
– In house and third party inspections on welding & fabrication
– QA Records available for inspection throughout the manufacturing process
– English documents to ensure clear interruption of requirements
– Classroom briefing training sessions prior to commencement of project
67. 11.1 Ultra Low Coal Seam Mining 超薄煤层机械化开采
Developed bottom climbing electric traction shearer ，for the first time achieved a minimum limit of
thin seam mining height 0.45m mechanized mining.
目前，对于超薄煤层的机械化开采，最薄0.45米厚即可实施机械化开采技术。
Artisanal mining
The comprehensive mechanized mining
The application of the technology, coal face yields 1.8 times, mining efficiency increased by
3.38 times, tons of coal production cost was reduced by 63%.
在重煤集团、川煤集团等超薄煤层实施机械化开采后，每个工作面的平均产能提升1.8倍，开采
效率提升3.38倍。吨煤开采运行成本降低了63%。
68. Developed with our domestic partners, HOT-mining firstly realized the integrated and
mechanized mining technology for the edge seams（35-55°）.
HOT与国内技术伙伴共同公关，已经在四川省、重庆市的急倾斜煤矿中成功实施了机械化
综合开采技术；
成功应用的急倾斜煤层角度为30°-55°。
11.2 The Steep Inclined Seams and Edge
Seams Integrated Mining Technology
急倾斜开采
70. 四川嘉华神坤装备有
MG150/421-HOT Climb
floor outer traction
shearer
MG300(250)/722(622）-HOT
Ac traction shearer
MG2×100/495-HOT
Ac traction shearer
Coal Shearer special for low
coal seam“HOT”Brand
71. Independently developed for different mining conditions of burial
and big dip face outfit (bracket, shearer, conveyor, dual horizontal
end bracket), and achieved 16 patents.
Frame between block
and gangue device
Before in the
gangue device
Auto-balancing
device
Scalable connection
device
Fault force
braking
Integrally cast
pin line
Trap device
Lateral push
unit
Hydraulic
support
Shearer
Scraper
conveyer
11.4 三机一架成套供货
One-Stop Supply of Longwall Mining
72. Horizontal lower end hydraulic
support
Transversal arrangement Pedestrians and coal separation
Noninterfering with the loader Overall mobile whole
sealing
The third generation of the lower end
hydraulic support site layout
Variable
angle
retractable
roof beams
Coal
channel
Walkways
Working Race Support: Hydraulic Roof Supports & Props
液压支架 - OEM代工
单体液压支柱 - HOT品牌
89. 1.HOT 为成套供货的客户提供驻现场的系统维护服务。
HOT provides On-Site Maintenances for the customers of complete supply.
2.并提供生产保障的远程技术支持及其他为客户量身定制的技术服务。
Provide remote technical support and other customized technical service for
the customers.
3.HOT非常期望提供全面的技术服务：
零备件寄售+现场技术员+工程师应急派驻+远程实时支持
HOT expect to provide comprehensive technical services: spare parts
consignment+ site technician+ engineer emergency stationed+ remote real-
time support.
驻现场设备成套维护 On-Site Maintenances
