Cast craft v1

www.castcraft.in Value Added Solutions!
Cast Craft Private Limited
Solutions for Aggregate
Outsourcing
1

www.castcraft.in Value Added Solutions!www.castcraft.in Value Added Solutions!
About Cast Craft
•  Incorporated in 2003; ISO
9001:2008 Company
•  Location Bangalore,
Southern India
•  Precision Machined
Components & Assembly
•  Integrated Machine Shop
with tooled up assembly,
surface preparation and
painting facility
2

OUR STRENGTHS
3

Strengths
•  One stop source for supply of certified machined
components, sub‐assemblies and assemblies
•  Reliable & Robust supply chain for Sourcing of raw materials
like steel castings, forgings, rolled products & fabricated
components. Bought out parts like O rings, seals, springs and
aero quality lubricants
•  Effective demonstration of Quality, Delivery and Cost. Efficient
development and management of resources to achieve
economies of scale
4

Strengths
•  Cast Craft is amenable to contract manufacturing /White
labeled Manufacturing with Full Management Commitment to
protection of IP rights and other regulatory requirements.
•  Metallurgy expertise, Project Management, CAD expertise,
Process Engineering, Design support and TQM, enabled by a
25 strong group of engineers provide QUALITY products.
•  Experience in International standards of Accounting, Logistics
and Communication facilitating Customer Care
5

Our Actuator Experience
6
Associated with
Mokveld, since 2006
Leading Valve
Manufacturer for
Gas & Oil
applications based
in Gouda – Holland
Started from
machine parts
and graduated
to painted and
tested acuators
Established as a
dedicated
contractual
manufacturer for
Mokveld, Holland
and Malysia

Our Actuator Experience
7
Currently
developing required
instrumentation
9 types in 14 variants
developed until 2013
12 Accessories
developed (Hand
Pump, Reservoirs, etc)
Products are painted
in 24 colors

Acuators for Valves
8

Hydraulic Pnuematic Actuators
9

Actuator with Instrumentation
10

Assembly Actuators
11

Products
Cast Craft manufactures Single acting (Spring return), Double acting,
Pneumatic and Hydraulic Piston Actuators having the following features:
•  Stroke lengths varying from 49 mm to 200 mm for Single acting spring
return actuators & 27 mm to 285 mm for Double acting actuators
•  Maximum thrust ranging from 16000N to 66000N
•  Pressure testing conditions: 12 bar - Pneumatic & 210 bar - Hydraulic
•  Actuator service temperature: -46ºC to 80ºC
•  Hydraulic Cleanliness to NAS-Class 6
•  In addition Accessories like Hand Pump, Damping Units, Air reservoirs
are manufactured and offered with Actuators
12

Products
13

Machine Actuator Components
14

Sub Assemblies
15

Sub Assemblies
16

Sub Assemblies
17

Sub Assembly Preparation
18

Preparation & Inspection
19

Valve Castings & Internals
20

Valve Castings & Internals
21

Precise Machine Components
Salient features:
•  Concentricity between two bore 0.01 mm
•  Bore perpendicularity with respect to face 0.02 mm
•  Depth between two faces +/‐ 0.01mm
•  Groove ref. With respect to face+/-.‐ 0.01mm
22

Precise Machine Components
23
Salient features:
•  Concentricity between two bore 0.025 mm
•  Bore perpendicularity with respect to face 0.02 mm
•  Parallelism between two faces 0.02mm
•  Distance between two bore +/‐ 0.02mm

Machined Components
24

Advantages of working with
25
1 Transparency in operations
with assessable outputs
2 Focused Approach
3
Protected IP &
Commitment
4
Products at competitive rates -
due to low cost of operations,
economies of scale
5
Reduction in Capital
Investment, Manpower
and Raw Materials
6 QCD Always
7
Statutory Compliance of
the highest order in Work,
Safety and related areas.

Horizontal Machining Centres
26
Pallet Size:
400 x 400
until 800 x 800
OKUMA, MAKINO,
MORI SEIKI &
MITSUI SEIKI

Vertical Turning Centres
27
OKUMA &
DOOSAN
Spindle Chuck Size
15” until 32”
Max Swing
∅1600mm
Max Machining
Length 1200mm

Turning Milling Centres
28
MAZAK &
MORI SEIKI
Spindle Chuck Size
250mm to 380mm
Max Swing
300mm to 850mm
Integrex

Vertical Machine Centres
29
MORI SEIKI & DMG
Table Size: 1320mm x 600mm
With 4th Axis

Metrology
30
Carl Zeiss
Mitutoyo
No of Axes: 3
Probe Head Indexing: Auto
Resolution: 0.0001 mm
Trimas Digital Height
Gauge & Tool Pre-setter

Washing-Blasting
Painting & Power Back-up
31

Future Plans…
32
Set up separate
manufacturing,
assembly facility for
exisiting &
expansion 8800 sq/
mts land adjacent
to airport
Open to Mutual
Co-operation/JV
Model with
Investment Interest
Investment
Planned up to
$5 in 2 stages

As a Group…
33
MANUFACTURING NON- MANUFACTURING
GALVANO
•  Steel
Casting
•  Induction
Hardening
•  Machining
•  Assembly
CAST CRAFT
•  Assembly
•  Machining
•  Forging /
Fabrication
•  Painting
•  Outsourcing
INTECH
•  Aerospace
Components
•  3D Printed
Metal parts
•  Assembly
SAHIR PROJECTS
•  Software
services for
leading Valve
Companies in
the US & Europe
BALSAM ACADEMY
•  Educational
Services From
Kindergarden until
High School
•  Vocational Training

Customers & Products
34
Galvano
Hydraulic Excavator
Cast Craft
Valve Actuators
Intech
DMLS 3D Printing
Sahir Projects
Software
GTRE
(Gas Turbine Research
Enterprise)

Typical Castings
35

Foundry
36
MOULDING LINE MOULDING PROCESS
MELTING POURING

IQT Process
37

Additive Manufacturing
38

Sahir Projects
Software Solutions for the Valve Industry
39
Our 90+ team includes application
engineers having decades of
experience, who have delivered
solutions that go beyond CPQ
challenges. We offer our expertise
to manufacturers and control and
on-off valves, pressure regulators,
safety relief valves,
desuperheaters, steams
conditioning system, pumps etc
The configurator Solutions stays
abreast with the latest industry
standards and keeps a tab n all of
the technical papers published. Our
deep understanding of multiple
methods for calculation helps select
the optimum valves for customers
service conditions. We can quickly
analyse and capture any delta/
deviations that might be present in
your process
You own 100% of the IP for your
application. Any proprietary equations or
algorithms created for you are never used
for any other client. While delivering a
solution, we also deliver the complete
source code and a detailed system
documentation. We submit detailed sizing
selection rules for your products. This forms
an important foundation for your IP
Knowledge base
The Team
90+
We Understand Values
Configure Solutions
Retain your Intellectual
Property 100%

We invite you to visit us in India
and look forward to serving you!
THANK YOU
40

www.castcraft.in Value Added Solutions!41
Contact
G VENKATESAN / KS SWAMI
CAST CRAFT PRIVATE LTD
49 Industrial Suburb
Yeshwanthpur
Bangalore
INDIA
All information herein is on share basis only. Visiuals are propreitery and cannot be shared with any other third party without the prior permission
of Castcraft Pvt Ltd. The information given is not exhaustive and is only meant to be a guide. Unless otherwise stated, details are based on
existing conditions. This guide does not purport to be an offer, invitation or solicitation of any kind.
Tel: 91 80 2357 8255; 91 80 2345 2826
Fax: 91 80- 4127 6257
Email: cod@castcraft.in
URL: www.castcraft.in

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Cast craft v1