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ISO 9001:2008
                          Small Changes,
                    BIG OPPORTUNITIES
         Nigel H Croft
         Founding Co-chairman, ISO 9000 Advisory Group

         Co-Convenor TC176 Conformity Assessment Liaison Group
         ISO/TC176 liaison representative to ISO/CASCO

         Member, IAF/ILAC/ISO Joint Working Group
         Member, ISO/IAF Auditing Practices Group




April 2009                           (c) Nigel H Croft           1
Small

      Aim of the book:
             To provide a common platform for organizations,

             understand:
               Intent of each clause of ISO 9001
               Interpretation of the clause
               Typical evidence that might be expected in order to
               demonstrate conformity
             To highlight the changes and opportunities introduced
             in the ISO 9001:2008 version
             To explain some common misunderstandings
April 2009                           (c) Nigel H Croft               2
Management System
 set of
   interrelated or
   interacting elements                        Hardware              Software
                                              (equipment)           (methods)
to
                                                 Interact within processes
   establish policy and
   objectives
and to                                                  Humanware
                                                         (people)
   achieve those
   objectives

April 2009                (c) Nigel H Croft                                     3
ISO 9001 Scope
      Clause 1.1 -
      requirements for organization to:
             demonstrate ability to consistently provide product that
             meets customer and applicable regulatory requirements


      ISO 14001 and OHSAS 18001 have similar
      performance-based objectives
      DID WE ALL FORGET THIS???




April 2009                          (c) Nigel H Croft                   4
What is the objective of
a management system audit?
    Personal opinion (Nigel Croft)

    and/or OHSAS 18001 requirements, and
    thereby provide objective evidence of an

    Objectives:




May 2005               (c) Nigel H Croft 2005   5
What are we looking for? (Case of ISO 9001)
           Evidence that the way things are being planned
           meets the requirements of
             Customers
             Applicable legislation
             ISO 9001:2000


           Evidence that things are being done the way they
           were planned



May 2005                              (c) Nigel H Croft 2005   6
Basic Principles
of good auditing

       Concentrate on the processes, not the
       documents

       Look at the results
           System effectiveness
           PDCA approach



May 2005                   (c) Nigel H Croft 2005   7
Cause and Effect
                    PROCESS




           UNDESIRABLE OUTPUTS
            Environmental Impacts
            Health & Safety risks
May 2005                        (c) Nigel H Croft 2005   8
Act                          Plan
             How to improve               What to do?
             next time?
                                          How to do it?




           Check                          Do
            Did things happen              Do what was
           according to plan?              planned




May 2005                  (c) Nigel H Croft 2005          9
HOW TO PROVIDE CONFIDENCE?
   (ISO 9001 example)
                                                     -promoting activities
Confidence                                  IAF Recognition
                (ISO/CASCO)                                                         Confidence
                ISO 17011
                ISO 17021-1            Accreditation Body
                ISO 17021-2                                                    Confidence
                ISO 17024
                                         Certification Body
               ISO/TC176                                                        Confidence
          ISO 9001:2008                         Organization
 Confidence                                                                     Confidence
               National Body                       Customers
                (Translation)
    Jan 2009                    (C) Nigel H Croft 2009 - All rights reserved                 10
ISO TC176

      Standardization
             Confederation of National Standards Bodies
             Based in Geneva



             Quality management and Quality Assurance



April 2009                     (c) Nigel H Croft          11
Secretariat: Canada (SCC)
Chair: Dr Gary Cort
Vice-Chair         Mr Li Tienan

                                         ISO/TC 176

                                    CALG                     CSAG
                             Interpretations WG          Spanish Trans TG

                                  Automotive TG          Arabic Trans TG



                   SC 1                         SC 2                        SC 3

             WG1    WG2      WG3                 WG18               WG1 WG6 JWG

April 2009
                                       TGx(c) NigelTGy
                                                   H Croft
                                                             TGz                   12
Chairman
          Strategic
        Advisory Group
                                    ISO
                                    ISO/TC 176

                               CALG                     CSAG
                          Interpretations WG        Spanish Trans TG

                            Automotive TG           Arabic Trans TG



                   SC 1                    SC 2                        SC 3

             WG1   WG2    WG3               WG18               WG1 WG6 JWG

April 2009
                                  TGx(c) NigelTGy
                                              H Croft
                                                        TGz                   13
Conformity
         Assessment
           Liaison
                                    ISO/TC 176
           Group
                               CALG                     CSAG
                          Interpretations WG        Spanish Trans TG

                            Automotive TG           Arabic Trans TG



                   SC 1                    SC 2                        SC 3

             WG1   WG2    WG3               WG18               WG1 WG6 JWG

April 2009
                                  TGx(c) NigelTGy
                                              H Croft
                                                        TGz                   14
ISO/TC 176

ISO 9000                       CALG                     CSAG
                          Interpretations WG        Spanish Trans TG

                            Automotive TG           Arabic Trans TG



                   SC 1                    SC 2                        SC 3

             WG1   WG2    WG3               WG18               WG1 WG6 JWG

April 2009
                                  TGx(c) NigelTGy
                                              H Croft
                                                        TGz                   15
ISO 9001                            ISO/TC 176
ISO 9004
                               CALG                     CSAG
                          Interp
                          Interpretations WG        Spanish Trans TG

                            Automotive TG
                               omotive              Arabic Trans TG



                   SC 1                    SC 2                        SC 3

             WG1   WG2    WG3               WG18               WG1 WG6 JWG

April 2009
                                  TGx(c) NigelTGy
                                              H Croft
                                                        TGz                   16
ISO 19011
                                    ISO/TC 176
    &
ISO 10000
                               C
                               CALG                     CSAG
  series
                          Interpretations WG
                               pretations           Spanish Trans TG

                            Automotive TG           Arabic Trans T
                                                      abic       TG



                   SC 1                    SC 2                        SC 3

             WG1   WG2    WG3               WG18               WG1 WG6 JWG

April 2009
                                  TGx(c) NigelTGy
                                              H Croft
                                                        TGz                   17
Overall Scenario of TC176
      Generic QMS standards have broad application:
             all market sectors
             both private and public organizations
      +/- 1,000,000 worldwide certifications to ISO 9001
      Other guidelines produced by ISO/TC 176 assist
      organizations in improving their quality management
      processes.
             ISO 9000
             ISO 9004
             Others (ISO 10001/2/3; ISO 19011 etc)

April 2009                          (c) Nigel H Croft   18
1979 - BS 5750
      1987 ISO 9000 series
      1990
      1994 Revision to ISO 9000 series
      1996 ISO 14000 series published
      2000 Major ISO 9000 revision
      2002
      2002 ISO 19011 published
      2004 Revision to ISO 14001
      2005 Small revision to ISO 9000 (not ISO 9001)
April 2009                (c) Nigel H Croft            19
ISO Review process:
             Requires continual review (every 5 years) to keep
             standards up to date.
      User inputs:
             User questionnaire
             Suggestions arising from the interpretation process.
             Opportunities for increased compatibility with ISO 14001
      Current trends:
             Keeping up with recent developments in management
             system practices.

April 2009                          (c) Nigel H Croft                   20
Key inputs for ISO 9001:2008
      Web based User Feedback Survey
      conducted by ISO/TC 176/SC2
      ISO/TC 176 approved interpretations
             See www.tc176.org/ for details
             Some interpretation requests indicate need for
             clarification of ISO 9001 text
      The ISO 9001:2008 Introduction & Support
      Package set of documents (www.iso.org)
      ISO 14001:2004
April 2009                      (c) Nigel H Croft             21
Results of User Survey (2003)
      Responses from 941 users in 63 countries.
      1477 individual comments
      All four product categories (Hardware,
      Software, Processed Materials and Services)
      well represented.
      Approx 80% of respondents were satisfied
      with the ISO 9001:2000 standard.


April 2009              (c) Nigel H Croft       22
Survey responses

                   229                                  UNITED STATES
                                                        CHINA
                                                  337
                                                        GERMANY
                                                        UNITED KINGDOM
         20                                             MEXICO
             25                                         JAPAN

             28
                                                        CANADA
                                                        COLOMBIA
              32
                   39                                   AUSTRALIA
                                         70
                         45                             ITALY
                               58
                                                        Other
April 2009                    58    (c) Nigel H Croft                   23
Size of organization

                   3

                                        271
             290
                                              small
                                              medium
                                              large
                                              Blank




                   377
April 2009               (c) Nigel H Croft             24
How long certified?

   450             424
   400
   350
   300                                   264
             250
   250
   200
   150
   100
     50                                         3
        0
             0-3   4-10 YEARS 10+              Blank
April 2009           (c) Nigel H Croft                 25
How well does ISO 9001:2000
meet your needs?

                    16 42      137              Excellent

              167                               Good

                                                No comment (or NOT
                                                APPLICABLE)
                                                Needs to be improved
             14
                                                Not adequate

                                                Blank



                             565
April 2009                  (c) Nigel H Croft                          26
Are you happy with the
process approach?


                                      22
             70
                                           Yes
                                           No
                                           Blank

                             849


April 2009        (c) Nigel H Croft                27
Most commented clauses /

813 (55%) of total 1477 comments related to:
  4.1 General requirements
  4.2 Documentation
  6.2 Human resources
  7.3 Design and development
  7.5 Production and Service Provision
  8.2 Monitoring and Measurement
  8.5 Improvement
April 2009          (c) Nigel H Croft          28
Objectives for ISO 9001
      Initial objectives of ISO 9001:2008:
             to improve the existing standard;
             to provide greater clarity and ease of use,
             to improve compatibility with ISO 14001:2004




April 2009                      (c) Nigel H Croft           29
Impacts and benefits
      Changes to ISO 9001 focus on high benefit /
      low impact cases
      Some high benefit / high impact
      improvements that were identified are being
      saved for the next revision cycle
      Criteria are shown in the following slides



April 2009              (c) Nigel H Croft           30
Impact of changes to ISO 9001
Impact         Criteria
Category
High            Additional or reduced requirements significantly affecting many users
                Change in intent of requirement
                Need for urgent revision of related QMS standards

                Decreased compatibility with ISO 14001
                Inconsistency within the ISO 9000 family
                Need for recertification or significant transition period
                Need for extensive user education or training
Medium          Minor additional or reduced requirements for some users
                Possible impact on understanding by many users
                Need for limited changes of an organizations QMS documentation
                Need for eventual revision of other QMS standards
                No significant need for additional education or training for users
                Creates a minimal requirement for recertification or transition period
Low             No increased or reduced requirement
                No change in intent of requirement
                No impact on most users
                No need for additional education or training for users



  April 2009                                       (c) Nigel H Croft                     31
Benefits of changes to ISO
9001
Benefit      Criteria
Category
High             Addresses a widely expressed specific user need by improving clarity and
                 eliminating confusion
                 Corrects an error in the existing standard
                 Eliminates inconsistencies within ISO 9001
                 Eliminates inconsistencies within the ISO 9000 family
                 Eliminates major problems of translation
Medium           Improves clarity in regard to a widely expressed user need but may not eliminate
                 confusion and/or translation difficulty
                 Improves clarity in response to needs identified by some users
                 Increases compatibility with ISO 14001
                 Demonstrates willingness to respond to the wish to see improvement in compatibility
                 between ISO 9001 and ISO 14001 even though alignment is not a priority for this
                 amendment
                 Reduces problems of translation
Low              Improves clarity only in response to low number of requests for improvement
                 Marginal improvement in clarity where benefit may be offset by risk of unintended
                 consequences, e.g. with respect to translation, interpretation
                 Changes not addressing a clear user need

April 2009                                  (c) Nigel H Croft                                          32
Impact analysis
        Impact                                                         Benefits


                                              1                           2        3
                                          High                         Medium     Low
        1           Low                       1                           2        3
        2           Medium                    2                           4        6

        3           High                      *3                          6        9

      1-2    Incorporate the change.
      3-4    Additional analysis should be conducted prior to making the decision.

      6-9    Do not incorporate the change.
                      -                             - No change allowed, but we
                 need to record details of proposed change, to provide input into
                 future revisions .



April 2009                                         (c) Nigel H Croft                    33
Main changes in ISO 9001:2008
                                         -
      Changes to the wording of some clauses
           -
             Organizations need to revisit their QMS to check if
             better understanding leads to a need for change.
             The changes are small, but they provide BIG
             OPPORTUNITIES for organizations to take a step
             back & look at the overall effectiveness of their
             QMS

April 2009                      (c) Nigel H Croft              34
WRONG!




April 2009     (c) Nigel H Croft   35
SMALL CHANGE, BIG
OPPORTUNITY #1 (Clause 0.1)
      Clause 0.1 confirms that the intent of the standard is not to
      impose uniformity of documentation
      Consider your documentation:
             Are you in the driving seat, or are you a slave to your documentation?
             Did it make sense to structure your quality documentation in the way that
             you have?
             Does it really help you to manage your processes more effectively?
             Do the people in your organization understand it?
             Is it user-friendly?
             Is it consistent with other documentation in your company?
             Is there any value to making a change now?
      Why not take this opportunity to streamline your documentation, and
      eliminate those documents that are not adding value?
April 2009                               (c) Nigel H Croft                          36
SMALL CHANGE, BIG
OPPORTUNITY #2 (Clause 0.1)
     Clause 0.1 now refers to the organizational environment, changes in that
     environment and associated risks.

     BIG OPPORTUNITY - check to ensure that your QMS
     continues to be relevant to the changing business
     environment in which you are operating.
             As you grow, your situation may change        new technologies,
             market opportunities, consumer demands, threats etc.
             Is the level of detail of your QMS and associated processes still
             appropriate to the risks involved in your activities?
             In the current financial climate, you should be looking to your
             QMS to guide you through troubled times
             Ensure that despite cutbacks etc, your product or service quality
             (and with them your reputation) does not suffer.
April 2009                             (c) Nigel H Croft                         37
SMALL CHANGE, BIG
OPPORTUNITY #3 (Clause 0.1)
    ISO 9001:2008 clarifies that only statutory and regulatory requirements
    applicable to the product must be addressed (not, for example, those related to
    environmental, social, financial or other topics).
    You might find it beneficial to use your QMS to ensure regulatory
    compliance in these other areas, but ISO 9001 does not require it.
         Of course, all statutory and regulatory requirements are important, and a prudent
         organization will ensure they are meeting all of these.
    BIG OPPORTUNITY - determine which statutory and regulatory
    requirements should and could be addressed within your quality
    management system, and whether they are being managed to
    maximum benefit.
    Why not make use of the structure and discipline of your QMS to
    allow you to monitor your conformity to other statutory and
    regulatory requirements?

April 2009                                (c) Nigel H Croft                                  38
SMALL CHANGE, BIG
OPPORTUNITY #4 (Clause 0.2)
      Text added to clause 0.2 to emphasize the importance of processes being
      capable of achieving desired outcomes.

      Probably one of the most subtle but important
      changes introduced in the new standard.
             Emphasizes that the QMS should be achieving its
             primary objective -
             Did we all forget this??
               Too much focus on documents and records, rather than on
               managing processes to achieve desired results.
               Take a long, hard look is your system really producing the
               desired outcomes for you, your customers, and your
               employees? If not, then why not? What needs to be changed?
April 2009                            (c) Nigel H Croft                         39
SMALL CHANGE, BIG
OPPORTUNITY #5 (Clause 0.3)
        Reflect on the changes you may need to introduce as a result of the new ISO
        9001:2008 standard, and think about using ISO 9004

        BIG OPPORTUNITY is to read through ISO
        9004 and get a sense of how it might apply to
        your business
        Make a self-assessment - identify your own
        strengths and weaknesses and opportunities
        for improvement.


April 2009                             (c) Nigel H Croft                              40
SMALL CHANGE, BIG
OPPORTUNITY #6 (Clause 0.3)
      ISO 9001:2008 mentions that ISO 9004 is currently being revised

      Once the new ISO 9004 standard is
      published, your BIG OPPORTUNITY will be
      to use its guidance to determine whether your
      QMS is structured in a way that will contribute
      to your sustained, long-term success.




April 2009                            (c) Nigel H Croft                 41
SMALL CHANGE, BIG
OPPORTUNITY #7 (Clause 0.4)
      Some small editorial changes have been introduced for better alignment with
      ISO 14001:2004

      No impact on the requirements of ISO 9001, but
      intent is to facilitate understanding for
      organizations that have chosen to develop an
      integrated management system
      For organizations that presently maintain
      separate systems, your BIG OPPORTUNITY is
      to determine whether it makes sense from a
      resource standpoint to consider moving toward
      an integrated approach.
April 2009                            (c) Nigel H Croft                             42
SMALL CHANGE, BIG
OPPORTUNITY #8 (Clause 1.1)
      Re-emphasizes that the aim of the QMS should be to provide confidence in the


      As you go through your QMS to check for
      changes that might be needed, the BIG
      OPPORTUNITY is always to keep in mind
      the objectives mentioned in Clause 1.1 as
      you do this.
      Is your system helping you to achieve these
      objectives?

April 2009                            (c) Nigel H Croft                          43
SMALL CHANGE, BIG
OPPORTUNITY #9 (Clause 1.1)
         Throughout ISO 9001:2008, the text has been modified (for consistency) to
         address statutory and regulatory requirements.

         regulatory requirements may sometimes be expressed as legal requirements.
                                         erminology used in ISO 9001 and
                     (see www.iso.org) provides good dictionary definitions
         for these terms.
         BIG OPPORTUNITY is to make sure that you understand what is

         might affect your product and your liabilities in the markets you
         service.
             How do you identify these requirements and any changes to them?
             Are you currently addressing and meeting them?
             Have you considered the risks involved to your image and reputation if
             you do not?
April 2009                             (c) Nigel H Croft                             44
SMALL CHANGE, BIG
OPPORTUNITY #10 (Clause 1.1)
     9001:2008 it refers to any intended output resulting from the product realization
     processes. It is not limited to final product.

     Emphasizes that requirements related to the product are
     applicable throughout the whole product realization
     process, from purchasing through final delivery
     (including post-delivery activities).
     BIG OPPORTUNITY is for you to ensure that your
     system address the requirements of purchased product
     and intermediate product as well as final product being
     delivered to your customer.
             This will help eliminate non-conforming product at an earlier stage, and
             reduce your overall costs of quality
April 2009                                (c) Nigel H Croft                             45
SMALL CHANGE, BIG
OPPORTUNITY #11 (Clause 1.2)
      When reviewing the requirements of ISO 9001:2008, think about the scope of


      When you first implemented your QMS, did it
      include all the products and services you
      provide, or only a small part of these?
      BIG OPPORTUNITY is to look at the
      advantages of extending your system to include
      other parts of your business that could benefit
      from better organization and discipline, even
      though certification might not be needed.
April 2009                            (c) Nigel H Croft                            46
SMALL CHANGE, BIG
OPPORTUNITY #12 (Clause 1.2)
      Think about the application of the ISO 9001:2008 requirements in your
      organization

      As you review your QMS in the light of ISO 9001:2008,
      there is a BIG OPPORTUNITY to check and make sure
      it is properly applied throughout your organization.
             Have you excluded any ISO 9001 requirements that maybe you

             Have a long, hard look at the concept of product design and

               Can you really justify excluding all the requirements of clause 7.3, or

               What is the impact on your ability to provide confidence in your
               products and services?

April 2009                               (c) Nigel H Croft                           47
SMALL CHANGE, BIG
OPPORTUNITY #13 (Clause 2)
      ISO 9001:2008 now refers to the ISO 9000:2005 version


      understand? The BIG OPPORTUNITY is for you to
      consult the principles and terminology given in ISO
      9000:2005 and the many guidance documents produced
      by ISO/TC176


      then either you have misunderstood the requirement or
      you are probably doing it wrong!


April 2009                            (c) Nigel H Croft       48
SMALL CHANGE, BIG
OPPORTUNITY #14 (Clause 3)
      As you review the changes in ISO 9001:2008, think about the various
      components of the product you provide

      Are you applying your system to all of your intended
      products?
             Many organizations only think about the tangible products they
             provide (particularly when it comes to design and development)
             and forget about the service component of their product.
      The BIG OPPORTUNITY is to consider very carefully
      whether you have included all the different product
      categories (hardware, software, service and processed
      materials) that apply to your organization, and their


April 2009                            (c) Nigel H Croft                       49
SMALL CHANGE, BIG
OPPORTUNITY #15 (Clause 4.1)
      Note 1 to Clause 4.1 clarifies that the processes needed for the QMS include
      not only processes for management activities, provision of resources and
      product realization, but also those needed for measurement, analysis and
      improvement.

      The BIG OPPORTUNITY is for you to check and
      make sure you are managing your
      measurement, analysis and improvement
      processes in terms of this clause 4.1.
             Have you identified the intended outputs?
             Have you allocated adequate resources?
             Are you monitoring these processes to ensure they
             are effective?
April 2009                             (c) Nigel H Croft                             50
SMALL CHANGE, BIG
OPPORTUNITY #16 (Clause 4.1)
      Clause 4.1 (e) now clarifies that process measurement may not be applicable in
      all cases (though all processes must be monitored).

      Do you know the difference between monitoring and
      measuring?
             In some cases, you may have been induced by consultants
             and/or auditors to come up with process measurements that are
             not practical, meaningful or useful, simply because ISO 9001 was
             understood to require them.
      Your BIG OPPORTUNITY through ISO 9001:2008 is to
      re-evaluate the need for such measurements, and to
      ensure that any measurements that are necessary really
      do add value to your organization

April 2009                            (c) Nigel H Croft                            51
SMALL CHANGE, BIG
OPPORTUNITY #17 (Clause 4.1)
      Notes have been added to explain more about outsourcing   what is meant by


      The BIG OPPORTUNITY is for you to review the way
      you manage your outsourced processes.
             Are they being carried out in line with the requirements of ISO
             9001:2008?
             Can you introduce greater efficiencies by considering alternate
             sourcing or imposing more meaningful monitoring initiatives?
             Are there any indications of customer dissatisfaction with these
             processes?
             Could you benefit from outsourcing other processes?
             Might it be appropriate to bring some outsourced processes back
             in-house?
April 2009                            (c) Nigel H Croft                            52
SMALL CHANGE, BIG
OPPORTUNITY #18 (Clause 4.2.1)
        ISO 9001:2008 now clarifies that a single document may address the
        requirements for one or more procedures. Equally, an ISO 9001 requirement for
        a documented procedure may be covered by more than one document
        You may choose, for example, to address corrective and preventive action
        in a single procedure (provided that the procedure covers all the
        requirements of clauses 8.5.2 and 8.5.3).
        For some processes like internal audit, it might be convenient to develop
        two or three separate procedures (e.g. planning, execution and reporting)
        that cover all the requirements of clause 8.2.2.
        BIG OPPORTUNITY is to re-evaluate all your documentation.
             Is it used?
             Is it useful?
                                                                           -
             Can it be pruned down to be more readable?
             Maybe use some figures, drawings or photographs to substitute words?

April 2009                                (c) Nigel H Croft                         53
SMALL CHANGE, BIG
OPPORTUNITY #19 (Clause 4.2.1)
      Clause 4.2.1 (c) and (d) mention that records are a type of documentation that
      are required for the quality management system.

      Although this change should have no impact,
      here is another BIG OPPORTUNITY.
             Have you considered developing check-lists to
             control your processes instead of heavy
             procedures - when complete, the check-list can
             be used as a record?
             You might want to try to eliminate duplicate
             information on different records (time-consuming,
             costly, and may introduce inconsistencies).
April 2009                             (c) Nigel H Croft                               54
SMALL CHANGE, BIG
OPPORTUNITY #20 (Clause 4.2.3)
      Explains that the only external documents that need to be identified and have
      controlled distribution are those that are deemed necessary by the
      organization for the planning and operation of the QMS.

      Does not apply to all external documents that might be
      used by your organization.
      BIG OPPORTUNITY is to allow you more flexibility in the
      way you control documents of external origin, based on
      their impact on your QMS.
      You might also want to consider bringing (or leaving) all
      externally-generated documents under your document
      control process, if you find this to be beneficial.

April 2009                             (c) Nigel H Croft                              55
SMALL CHANGE, BIG
OPPORTUNITY #21 (Clause 4.2.4)
      The sequence of this clause has been changed for greater clarity and better
      alignment with ISO 14001.

      No real implications, but the BIG
      OPPORTUNITY would be for you to look at how
      you might achieve better integration of the
      records generated by your quality,
      environmental and other management systems
      in order to achieve greater efficiency.



April 2009                             (c) Nigel H Croft                            56
SMALL CHANGE, BIG
OPPORTUNITY #22 (Clause 5.5.2)
      The new version of the standard clarifies that the management representative


      If you are currently using a part-time consultant as your
      management representative the BIG OPPORTUNITY

      yourselves and integrate the QMS into your day-to-day
      work routine.
      The consultant can still have an important role in helping
      your MR to carry out his/her functions, but the subtle


      and obliges you to take charge of your own destiny.
April 2009                            (c) Nigel H Croft                              57
SMALL CHANGE, BIG
OPPORTUNITY #23 (Clause 6.2)
    ISO 9001:2008 makes an important clarification that competence requirements
    relate not only to personnel whose work directly affects product quality, but
    also where it indirectly affects product quality via the operation of the QMS
    (e.g. purchasing, supplier evaluations, internal audits etc).

    If you have previously limited your attention to
    competence requirements for personnel directly involved
    in production or service delivery processes, the BIG
    OPPORTUNITY is to assess where you may need to
    include other activities such as those mentioned above,
    among others.
    This might mean an extra work-load in the short-term,
    but it is likely to bring long-term benefits.

April 2009                           (c) Nigel H Croft                              58
SMALL CHANGE, BIG
OPPORTUNITY #24 (Clause 6.2)
      The change in sequence of the title of this clause to bring it in line with the
      equivalent clause of ISO 14001 may have gone un-noticed.

      Although the change is trivial, it does provide a
      BIG OPPORTUNITY for you to think about the
      ways in which you address the requirements of
      your quality and environmental management
      system (if you have one).
             Do you use a common, integrated approach?
             If not, then why not?


April 2009                              (c) Nigel H Croft                               59
SMALL CHANGE, BIG
OPPORTUNITY #25 (Clause 6.3)
      This clause now recognizes the importance of information technology (IT) in
      modern organizations and the effect that information systems can have on
      product conformity.

      Not a new requirement, but the specific inclusion of IT as
      an example of infrastructure provides you with a BIG
      OPPORTUNITY to review your dependence on IT
             Risk analysis of potential problems should a failure occur (system
             crash, computer virus, loss of confidential data, file corruption
             etc).
      No requirement to use IT in your QMS (many
      organizations can operate quite effectively without it), but
      where it is used, the risks must be understood and
      mitigation measures put in place as appropriate.
April 2009                            (c) Nigel H Croft                             60
SMALL CHANGE, BIG
OPPORTUNITY #26 (Clause 6.4)

      This does not change any requirement (the note is
      simply a partial repetition of the ISO 9000:2005 definition

      BIG OPPORTUNITY is for you to consider the
      implications of the work environment on your ability to
      provide conforming products
             Although not mentioned in the note, the ISO 9000:2005 definition
             also includes psychological and ergonomic factors that can be
             particularly relevant in a service provision situation.
             You should look at the ISO 9000:2005 definition, for a better
             understanding.
April 2009                            (c) Nigel H Croft                     61
SMALL CHANGE, BIG
OPPORTUNITY #27 (Clause 7.1)
      ISO 9001:2008 now strengthens the requirement for product realization
      planning to include measurement (as appropriate).

      BIG OPPORTUNITY during product realization planning
      is to think about and define what measurements you
      need to make in order to ensure control over your
      processes and conformity of the resulting product.
             All processes have to be monitored, but it is not always feasible,
             meaningful or cost-effective to establish measurements for
             everything.
             Think about the reasons measurements might be needed (eg for
             evidence of conformity to requirements, or to provide process
             control data for subsequent action) and the potential
             consequences of not making measurements for every process.
April 2009                             (c) Nigel H Croft                      62
SMALL CHANGE, BIG
OPPORTUNITY #28 (Clause 7.2.1)
      The standard now clarifies that post-delivery activities may include actions
      under warranty provisions, contractual obligations such as maintenance
      services, and supplementary services such as recycling or final disposal.
      BIG OPPORTUNITY is to think about the whole range of
      characteristics of your product that can affect customer satisfaction.


      As global environmental awareness increases, considerations such
      as unnecessary packaging or end-of-life product disposal
      (particularly for electronic and electrical items) become a concern
             Take a positive and proactive approach to these issues, and you will not
             only be meeting the intent of ISO 9001:2008 you may be able to use
             them as a strategic marketing tool to gain an advantage over your
             competitors.

April 2009                               (c) Nigel H Croft                           63
SMALL CHANGE, BIG
OPPORTUNITY #29 (Clause 7.3.1)
      A note has been added to explain that design and development review,
      verification and validation have distinct purposes. As such, they may be
      conducted and recorded separately or in any combination as suitable for the
      product and the organization.

      BIG OPPORTUNITY is the greater flexibility in the way
      you address design review, verification and validation.
             If you have large, complex design and development projects for
             high-risk equipment or services, you are likely to need formal and
             distinct processes for these activities, which might be carried out
             in various phases over a range of time.
             For simple design and development process and low-risk
             projects, it might be acceptable to carry out all activities at the
             same time.

April 2009                             (c) Nigel H Croft                            64
SMALL CHANGE, BIG
OPPORTUNITY #30 (Clause 7.3.3)
      In addition to minor editorial changes in the body of Clause 7.3.3, a new note
      has been added to explain that design and development outputs can also
      include details for the preservation of product.

      BIG OPPORTUNITY do the design outputs
      provide sufficient confidence that your product
      will not be damaged prior to delivery to its
      intended point of use?
      Should you be addressing product packaging or
      handling information as an important output of
      your design and development process?

April 2009                             (c) Nigel H Croft                               65
SMALL CHANGE, BIG
OPPORTUNITY #31 (Clause 7.5.3)
      The wording of this clause has been changed to clarify that identification may
      be needed throughout the product realization process     not only for the final
      product

      BIG OPPORTUNITY is to think about the ways in which
      you identify your products (and services) during the
      product realization process.
             Are there benefits to be obtained by improving identification?
             You might want to consider making temporary changes during
             periods where non-conformities are occurring with a greater
             frequency (to facilitate identification of nonconforming product, or
             for enhanced problem-solving).



April 2009                             (c) Nigel H Croft                                66
SMALL CHANGE, BIG
OPPORTUNITY #32 (Clause 7.5.4)
    The note to this clause now explains that both intellectual property and
    personal data should be considered customer property

    There is a BIG OPPORTUNITY here, particularly
    if you are working in the service sector.
             Your customers are no doubt worried about fraud and
             identity theft, so if you can demonstrate that you are
             controlling this in an effective way, that should give
             you a competitive advantage.
             Such data might include credit card information
             (internet purchases), address or passport details
             (hotel check-in) or confidential medical information
             (health service).
April 2009                            (c) Nigel H Croft                        67
SMALL CHANGE, BIG
OPPORTUNITY #33 (Clause 7.6)

      has been added regarding the use of computer software. The note describes
      verification and configuration management as typical methods of satisfying the
      intended application and maintaining suitability for use.

      The editorial changes should have no impact.
      BIG OPPORTUNITY is to consider the extent to which
      computer software is used in the course of your
      monitoring and measuring activities.
             Do you know the impact of this software on the accuracy of your
             results?
             Are you confident that the software is up-to-date and suitably
             protected against virus, memory loss, system crashes etc?
             If not, then you might well be vulnerable!
April 2009                            (c) Nigel H Croft                           68
SMALL CHANGE, BIG
OPPORTUNITY #34 (Clause 8.2.1)
      A note has been added to explain that monitoring of customer perception can
      include input from sources such as customer satisfaction surveys, customer
      data on delivered product quality, user opinion surveys, lost business analysis,
      compliments, warranty claims and dealer reports.
      No new requirement, but you have a BIG OPPORTUNITY to review
      the way in which you go about obtaining this information.
             Are you obtaining valid, actionable information that will help give you the

             meet the requirements of ISO 9001?
      You might find it useful to consult the guidance given in ISO/TS
      10004   Monitoring and measuring customer satisfaction.

      refer exclusively to the contractual customer. It may include both
      internal and external customers as well as consumers, clients, end
      users, retailers, beneficiaries and purchasers.
April 2009                                (c) Nigel H Croft                            69
SMALL CHANGE, BIG
OPPORTUNITY #35 (Clause 8.2.2)
      This clause now expects management responsible for the area being audited to
      ensure that both correction and corrective actions are addressed as
      appropriate with respect to detected nonconformities.

      The BIG OPPORTUNITY is that you can now consider
      the need for correction of detected nonconformities and
      recognize that it might not be necessary or appropriate
      to take corrective action for all nonconformities found
      during internal audits.
             After a root cause analysis of the situation  and based on a
             number of factors, including the risk and probability of a
             recurrence
             correct the problem, without the need for corrective action.


April 2009                            (c) Nigel H Croft                         70
SMALL CHANGE, BIG
OPPORTUNITY #36 (Clause 8.2.3)
    A note has been added here to clarify that when deciding on appropriate
    monitoring and/or measurement methods, you should consider both the impact
    on product conformity and on the effectiveness of your quality management
    system.

    When QMS processes do not achieve planned results,
    you must now evaluate the need to make corrections
    and/or take corrective action, regardless of the direct
    impact on product conformity.
    BIG OPPORTUNITY is for you to emphasize to all in
    your organization that it is not only product realization
    processes that are important.
             If system processes such as document control, management review,
             internal audits and others are not achieving planned results, corrections
             and/or corrective actions will also be needed.
April 2009                                 (c) Nigel H Croft                             71
SMALL CHANGE, BIG
OPPORTUNITY #37 (Clause 8.5.2)
      The standard now makes it clear that it is the effectiveness of the corrective
      action that must be reviewed, not just the corrective action itself.

      This provides a BIG OPPORTUNITY for you to
      look carefully at the corrective actions you have
      initiated, and to make sure they are achieving
      the intended results.
      If the corrective actions are to address specific
      nonconformities (in product, process or the
      quality management system), have they
      successfully eliminated (or significantly reduced)
      the problem?
April 2009                              (c) Nigel H Croft                              72
SMALL CHANGE, BIG
OPPORTUNITY #38 (Clause 8.5.3)
      The standard now makes it clear that it is the effectiveness of the preventive
      action that must be reviewed, not just the preventive action itself.

      This provides you with a BIG OPPORTUNITY to look
      carefully at the preventive actions you have initiated, and
      to make sure they are achieving the intended results.
      If the preventive actions are to address unfavourable
      trends or specific potential nonconformities (in product,
      process or the QMS), have they successfully prevented
      the nonconformity from occurring? Were they successful
      in terms of cost/benefit?


April 2009                              (c) Nigel H Croft                              73
ISO 9001:2008 Implementation
Policy
(Joint communiqué published by ISO and IAF)
  November 15th 2008 Publication of ISO
  9001:2008
             Before publication of ISO 9001:2008 no accredited
             certificates to new standard were allowed
      New certificates only after a routine surveillance
      or recertification audit against ISO 9001:2008.




April 2009                      (c) Nigel H Croft                74
ISO 9001:2008 Implementation
Policy (continued)
      Up to Nov 15th 2009 certification /
      renewal to ISO 9001:2000 still permitted

      Beginning Nov 15th 2009, no new
      certificates to ISO 9001:2000 allowed all
      audits to be conducted to ISO 9001:2008

      From Nov 15th 2010 ISO 9001:2000
      certificates will no longer be valid
April 2009             (c) Nigel H Croft         75
Implications


             No additional audits should be required
      Auditors need to be aware of changes
             Use ISO 9001:2008 Annex B
      Organizations should take advantage of the changes to
      re-assess the value of their QMS and make the most of
      this BIG OPPORTUNITY




April 2009                            (c) Nigel H Croft       76
Summary
      The details of the quality management

             OUTPUT MATTERS!



      9001 Clauses 4.1     8.5.3!!



April 2009               (c) Nigel H Croft    77
THANK YOU
             nigelhcroft@sapo.pt




April 2009      (c) Nigel H Croft   78

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ISO 9001:2008 small changes but big opportunities

  • 1. ISO 9001:2008 Small Changes, BIG OPPORTUNITIES Nigel H Croft Founding Co-chairman, ISO 9000 Advisory Group Co-Convenor TC176 Conformity Assessment Liaison Group ISO/TC176 liaison representative to ISO/CASCO Member, IAF/ILAC/ISO Joint Working Group Member, ISO/IAF Auditing Practices Group April 2009 (c) Nigel H Croft 1
  • 2. Small Aim of the book: To provide a common platform for organizations, understand: Intent of each clause of ISO 9001 Interpretation of the clause Typical evidence that might be expected in order to demonstrate conformity To highlight the changes and opportunities introduced in the ISO 9001:2008 version To explain some common misunderstandings April 2009 (c) Nigel H Croft 2
  • 3. Management System set of interrelated or interacting elements Hardware Software (equipment) (methods) to Interact within processes establish policy and objectives and to Humanware (people) achieve those objectives April 2009 (c) Nigel H Croft 3
  • 4. ISO 9001 Scope Clause 1.1 - requirements for organization to: demonstrate ability to consistently provide product that meets customer and applicable regulatory requirements ISO 14001 and OHSAS 18001 have similar performance-based objectives DID WE ALL FORGET THIS??? April 2009 (c) Nigel H Croft 4
  • 5. What is the objective of a management system audit? Personal opinion (Nigel Croft) and/or OHSAS 18001 requirements, and thereby provide objective evidence of an Objectives: May 2005 (c) Nigel H Croft 2005 5
  • 6. What are we looking for? (Case of ISO 9001) Evidence that the way things are being planned meets the requirements of Customers Applicable legislation ISO 9001:2000 Evidence that things are being done the way they were planned May 2005 (c) Nigel H Croft 2005 6
  • 7. Basic Principles of good auditing Concentrate on the processes, not the documents Look at the results System effectiveness PDCA approach May 2005 (c) Nigel H Croft 2005 7
  • 8. Cause and Effect PROCESS UNDESIRABLE OUTPUTS Environmental Impacts Health & Safety risks May 2005 (c) Nigel H Croft 2005 8
  • 9. Act Plan How to improve What to do? next time? How to do it? Check Do Did things happen Do what was according to plan? planned May 2005 (c) Nigel H Croft 2005 9
  • 10. HOW TO PROVIDE CONFIDENCE? (ISO 9001 example) -promoting activities Confidence IAF Recognition (ISO/CASCO) Confidence ISO 17011 ISO 17021-1 Accreditation Body ISO 17021-2 Confidence ISO 17024 Certification Body ISO/TC176 Confidence ISO 9001:2008 Organization Confidence Confidence National Body Customers (Translation) Jan 2009 (C) Nigel H Croft 2009 - All rights reserved 10
  • 11. ISO TC176 Standardization Confederation of National Standards Bodies Based in Geneva Quality management and Quality Assurance April 2009 (c) Nigel H Croft 11
  • 12. Secretariat: Canada (SCC) Chair: Dr Gary Cort Vice-Chair Mr Li Tienan ISO/TC 176 CALG CSAG Interpretations WG Spanish Trans TG Automotive TG Arabic Trans TG SC 1 SC 2 SC 3 WG1 WG2 WG3 WG18 WG1 WG6 JWG April 2009 TGx(c) NigelTGy H Croft TGz 12
  • 13. Chairman Strategic Advisory Group ISO ISO/TC 176 CALG CSAG Interpretations WG Spanish Trans TG Automotive TG Arabic Trans TG SC 1 SC 2 SC 3 WG1 WG2 WG3 WG18 WG1 WG6 JWG April 2009 TGx(c) NigelTGy H Croft TGz 13
  • 14. Conformity Assessment Liaison ISO/TC 176 Group CALG CSAG Interpretations WG Spanish Trans TG Automotive TG Arabic Trans TG SC 1 SC 2 SC 3 WG1 WG2 WG3 WG18 WG1 WG6 JWG April 2009 TGx(c) NigelTGy H Croft TGz 14
  • 15. ISO/TC 176 ISO 9000 CALG CSAG Interpretations WG Spanish Trans TG Automotive TG Arabic Trans TG SC 1 SC 2 SC 3 WG1 WG2 WG3 WG18 WG1 WG6 JWG April 2009 TGx(c) NigelTGy H Croft TGz 15
  • 16. ISO 9001 ISO/TC 176 ISO 9004 CALG CSAG Interp Interpretations WG Spanish Trans TG Automotive TG omotive Arabic Trans TG SC 1 SC 2 SC 3 WG1 WG2 WG3 WG18 WG1 WG6 JWG April 2009 TGx(c) NigelTGy H Croft TGz 16
  • 17. ISO 19011 ISO/TC 176 & ISO 10000 C CALG CSAG series Interpretations WG pretations Spanish Trans TG Automotive TG Arabic Trans T abic TG SC 1 SC 2 SC 3 WG1 WG2 WG3 WG18 WG1 WG6 JWG April 2009 TGx(c) NigelTGy H Croft TGz 17
  • 18. Overall Scenario of TC176 Generic QMS standards have broad application: all market sectors both private and public organizations +/- 1,000,000 worldwide certifications to ISO 9001 Other guidelines produced by ISO/TC 176 assist organizations in improving their quality management processes. ISO 9000 ISO 9004 Others (ISO 10001/2/3; ISO 19011 etc) April 2009 (c) Nigel H Croft 18
  • 19. 1979 - BS 5750 1987 ISO 9000 series 1990 1994 Revision to ISO 9000 series 1996 ISO 14000 series published 2000 Major ISO 9000 revision 2002 2002 ISO 19011 published 2004 Revision to ISO 14001 2005 Small revision to ISO 9000 (not ISO 9001) April 2009 (c) Nigel H Croft 19
  • 20. ISO Review process: Requires continual review (every 5 years) to keep standards up to date. User inputs: User questionnaire Suggestions arising from the interpretation process. Opportunities for increased compatibility with ISO 14001 Current trends: Keeping up with recent developments in management system practices. April 2009 (c) Nigel H Croft 20
  • 21. Key inputs for ISO 9001:2008 Web based User Feedback Survey conducted by ISO/TC 176/SC2 ISO/TC 176 approved interpretations See www.tc176.org/ for details Some interpretation requests indicate need for clarification of ISO 9001 text The ISO 9001:2008 Introduction & Support Package set of documents (www.iso.org) ISO 14001:2004 April 2009 (c) Nigel H Croft 21
  • 22. Results of User Survey (2003) Responses from 941 users in 63 countries. 1477 individual comments All four product categories (Hardware, Software, Processed Materials and Services) well represented. Approx 80% of respondents were satisfied with the ISO 9001:2000 standard. April 2009 (c) Nigel H Croft 22
  • 23. Survey responses 229 UNITED STATES CHINA 337 GERMANY UNITED KINGDOM 20 MEXICO 25 JAPAN 28 CANADA COLOMBIA 32 39 AUSTRALIA 70 45 ITALY 58 Other April 2009 58 (c) Nigel H Croft 23
  • 24. Size of organization 3 271 290 small medium large Blank 377 April 2009 (c) Nigel H Croft 24
  • 25. How long certified? 450 424 400 350 300 264 250 250 200 150 100 50 3 0 0-3 4-10 YEARS 10+ Blank April 2009 (c) Nigel H Croft 25
  • 26. How well does ISO 9001:2000 meet your needs? 16 42 137 Excellent 167 Good No comment (or NOT APPLICABLE) Needs to be improved 14 Not adequate Blank 565 April 2009 (c) Nigel H Croft 26
  • 27. Are you happy with the process approach? 22 70 Yes No Blank 849 April 2009 (c) Nigel H Croft 27
  • 28. Most commented clauses / 813 (55%) of total 1477 comments related to: 4.1 General requirements 4.2 Documentation 6.2 Human resources 7.3 Design and development 7.5 Production and Service Provision 8.2 Monitoring and Measurement 8.5 Improvement April 2009 (c) Nigel H Croft 28
  • 29. Objectives for ISO 9001 Initial objectives of ISO 9001:2008: to improve the existing standard; to provide greater clarity and ease of use, to improve compatibility with ISO 14001:2004 April 2009 (c) Nigel H Croft 29
  • 30. Impacts and benefits Changes to ISO 9001 focus on high benefit / low impact cases Some high benefit / high impact improvements that were identified are being saved for the next revision cycle Criteria are shown in the following slides April 2009 (c) Nigel H Croft 30
  • 31. Impact of changes to ISO 9001 Impact Criteria Category High Additional or reduced requirements significantly affecting many users Change in intent of requirement Need for urgent revision of related QMS standards Decreased compatibility with ISO 14001 Inconsistency within the ISO 9000 family Need for recertification or significant transition period Need for extensive user education or training Medium Minor additional or reduced requirements for some users Possible impact on understanding by many users Need for limited changes of an organizations QMS documentation Need for eventual revision of other QMS standards No significant need for additional education or training for users Creates a minimal requirement for recertification or transition period Low No increased or reduced requirement No change in intent of requirement No impact on most users No need for additional education or training for users April 2009 (c) Nigel H Croft 31
  • 32. Benefits of changes to ISO 9001 Benefit Criteria Category High Addresses a widely expressed specific user need by improving clarity and eliminating confusion Corrects an error in the existing standard Eliminates inconsistencies within ISO 9001 Eliminates inconsistencies within the ISO 9000 family Eliminates major problems of translation Medium Improves clarity in regard to a widely expressed user need but may not eliminate confusion and/or translation difficulty Improves clarity in response to needs identified by some users Increases compatibility with ISO 14001 Demonstrates willingness to respond to the wish to see improvement in compatibility between ISO 9001 and ISO 14001 even though alignment is not a priority for this amendment Reduces problems of translation Low Improves clarity only in response to low number of requests for improvement Marginal improvement in clarity where benefit may be offset by risk of unintended consequences, e.g. with respect to translation, interpretation Changes not addressing a clear user need April 2009 (c) Nigel H Croft 32
  • 33. Impact analysis Impact Benefits 1 2 3 High Medium Low 1 Low 1 2 3 2 Medium 2 4 6 3 High *3 6 9 1-2 Incorporate the change. 3-4 Additional analysis should be conducted prior to making the decision. 6-9 Do not incorporate the change. - - No change allowed, but we need to record details of proposed change, to provide input into future revisions . April 2009 (c) Nigel H Croft 33
  • 34. Main changes in ISO 9001:2008 - Changes to the wording of some clauses - Organizations need to revisit their QMS to check if better understanding leads to a need for change. The changes are small, but they provide BIG OPPORTUNITIES for organizations to take a step back & look at the overall effectiveness of their QMS April 2009 (c) Nigel H Croft 34
  • 35. WRONG! April 2009 (c) Nigel H Croft 35
  • 36. SMALL CHANGE, BIG OPPORTUNITY #1 (Clause 0.1) Clause 0.1 confirms that the intent of the standard is not to impose uniformity of documentation Consider your documentation: Are you in the driving seat, or are you a slave to your documentation? Did it make sense to structure your quality documentation in the way that you have? Does it really help you to manage your processes more effectively? Do the people in your organization understand it? Is it user-friendly? Is it consistent with other documentation in your company? Is there any value to making a change now? Why not take this opportunity to streamline your documentation, and eliminate those documents that are not adding value? April 2009 (c) Nigel H Croft 36
  • 37. SMALL CHANGE, BIG OPPORTUNITY #2 (Clause 0.1) Clause 0.1 now refers to the organizational environment, changes in that environment and associated risks. BIG OPPORTUNITY - check to ensure that your QMS continues to be relevant to the changing business environment in which you are operating. As you grow, your situation may change new technologies, market opportunities, consumer demands, threats etc. Is the level of detail of your QMS and associated processes still appropriate to the risks involved in your activities? In the current financial climate, you should be looking to your QMS to guide you through troubled times Ensure that despite cutbacks etc, your product or service quality (and with them your reputation) does not suffer. April 2009 (c) Nigel H Croft 37
  • 38. SMALL CHANGE, BIG OPPORTUNITY #3 (Clause 0.1) ISO 9001:2008 clarifies that only statutory and regulatory requirements applicable to the product must be addressed (not, for example, those related to environmental, social, financial or other topics). You might find it beneficial to use your QMS to ensure regulatory compliance in these other areas, but ISO 9001 does not require it. Of course, all statutory and regulatory requirements are important, and a prudent organization will ensure they are meeting all of these. BIG OPPORTUNITY - determine which statutory and regulatory requirements should and could be addressed within your quality management system, and whether they are being managed to maximum benefit. Why not make use of the structure and discipline of your QMS to allow you to monitor your conformity to other statutory and regulatory requirements? April 2009 (c) Nigel H Croft 38
  • 39. SMALL CHANGE, BIG OPPORTUNITY #4 (Clause 0.2) Text added to clause 0.2 to emphasize the importance of processes being capable of achieving desired outcomes. Probably one of the most subtle but important changes introduced in the new standard. Emphasizes that the QMS should be achieving its primary objective - Did we all forget this?? Too much focus on documents and records, rather than on managing processes to achieve desired results. Take a long, hard look is your system really producing the desired outcomes for you, your customers, and your employees? If not, then why not? What needs to be changed? April 2009 (c) Nigel H Croft 39
  • 40. SMALL CHANGE, BIG OPPORTUNITY #5 (Clause 0.3) Reflect on the changes you may need to introduce as a result of the new ISO 9001:2008 standard, and think about using ISO 9004 BIG OPPORTUNITY is to read through ISO 9004 and get a sense of how it might apply to your business Make a self-assessment - identify your own strengths and weaknesses and opportunities for improvement. April 2009 (c) Nigel H Croft 40
  • 41. SMALL CHANGE, BIG OPPORTUNITY #6 (Clause 0.3) ISO 9001:2008 mentions that ISO 9004 is currently being revised Once the new ISO 9004 standard is published, your BIG OPPORTUNITY will be to use its guidance to determine whether your QMS is structured in a way that will contribute to your sustained, long-term success. April 2009 (c) Nigel H Croft 41
  • 42. SMALL CHANGE, BIG OPPORTUNITY #7 (Clause 0.4) Some small editorial changes have been introduced for better alignment with ISO 14001:2004 No impact on the requirements of ISO 9001, but intent is to facilitate understanding for organizations that have chosen to develop an integrated management system For organizations that presently maintain separate systems, your BIG OPPORTUNITY is to determine whether it makes sense from a resource standpoint to consider moving toward an integrated approach. April 2009 (c) Nigel H Croft 42
  • 43. SMALL CHANGE, BIG OPPORTUNITY #8 (Clause 1.1) Re-emphasizes that the aim of the QMS should be to provide confidence in the As you go through your QMS to check for changes that might be needed, the BIG OPPORTUNITY is always to keep in mind the objectives mentioned in Clause 1.1 as you do this. Is your system helping you to achieve these objectives? April 2009 (c) Nigel H Croft 43
  • 44. SMALL CHANGE, BIG OPPORTUNITY #9 (Clause 1.1) Throughout ISO 9001:2008, the text has been modified (for consistency) to address statutory and regulatory requirements. regulatory requirements may sometimes be expressed as legal requirements. erminology used in ISO 9001 and (see www.iso.org) provides good dictionary definitions for these terms. BIG OPPORTUNITY is to make sure that you understand what is might affect your product and your liabilities in the markets you service. How do you identify these requirements and any changes to them? Are you currently addressing and meeting them? Have you considered the risks involved to your image and reputation if you do not? April 2009 (c) Nigel H Croft 44
  • 45. SMALL CHANGE, BIG OPPORTUNITY #10 (Clause 1.1) 9001:2008 it refers to any intended output resulting from the product realization processes. It is not limited to final product. Emphasizes that requirements related to the product are applicable throughout the whole product realization process, from purchasing through final delivery (including post-delivery activities). BIG OPPORTUNITY is for you to ensure that your system address the requirements of purchased product and intermediate product as well as final product being delivered to your customer. This will help eliminate non-conforming product at an earlier stage, and reduce your overall costs of quality April 2009 (c) Nigel H Croft 45
  • 46. SMALL CHANGE, BIG OPPORTUNITY #11 (Clause 1.2) When reviewing the requirements of ISO 9001:2008, think about the scope of When you first implemented your QMS, did it include all the products and services you provide, or only a small part of these? BIG OPPORTUNITY is to look at the advantages of extending your system to include other parts of your business that could benefit from better organization and discipline, even though certification might not be needed. April 2009 (c) Nigel H Croft 46
  • 47. SMALL CHANGE, BIG OPPORTUNITY #12 (Clause 1.2) Think about the application of the ISO 9001:2008 requirements in your organization As you review your QMS in the light of ISO 9001:2008, there is a BIG OPPORTUNITY to check and make sure it is properly applied throughout your organization. Have you excluded any ISO 9001 requirements that maybe you Have a long, hard look at the concept of product design and Can you really justify excluding all the requirements of clause 7.3, or What is the impact on your ability to provide confidence in your products and services? April 2009 (c) Nigel H Croft 47
  • 48. SMALL CHANGE, BIG OPPORTUNITY #13 (Clause 2) ISO 9001:2008 now refers to the ISO 9000:2005 version understand? The BIG OPPORTUNITY is for you to consult the principles and terminology given in ISO 9000:2005 and the many guidance documents produced by ISO/TC176 then either you have misunderstood the requirement or you are probably doing it wrong! April 2009 (c) Nigel H Croft 48
  • 49. SMALL CHANGE, BIG OPPORTUNITY #14 (Clause 3) As you review the changes in ISO 9001:2008, think about the various components of the product you provide Are you applying your system to all of your intended products? Many organizations only think about the tangible products they provide (particularly when it comes to design and development) and forget about the service component of their product. The BIG OPPORTUNITY is to consider very carefully whether you have included all the different product categories (hardware, software, service and processed materials) that apply to your organization, and their April 2009 (c) Nigel H Croft 49
  • 50. SMALL CHANGE, BIG OPPORTUNITY #15 (Clause 4.1) Note 1 to Clause 4.1 clarifies that the processes needed for the QMS include not only processes for management activities, provision of resources and product realization, but also those needed for measurement, analysis and improvement. The BIG OPPORTUNITY is for you to check and make sure you are managing your measurement, analysis and improvement processes in terms of this clause 4.1. Have you identified the intended outputs? Have you allocated adequate resources? Are you monitoring these processes to ensure they are effective? April 2009 (c) Nigel H Croft 50
  • 51. SMALL CHANGE, BIG OPPORTUNITY #16 (Clause 4.1) Clause 4.1 (e) now clarifies that process measurement may not be applicable in all cases (though all processes must be monitored). Do you know the difference between monitoring and measuring? In some cases, you may have been induced by consultants and/or auditors to come up with process measurements that are not practical, meaningful or useful, simply because ISO 9001 was understood to require them. Your BIG OPPORTUNITY through ISO 9001:2008 is to re-evaluate the need for such measurements, and to ensure that any measurements that are necessary really do add value to your organization April 2009 (c) Nigel H Croft 51
  • 52. SMALL CHANGE, BIG OPPORTUNITY #17 (Clause 4.1) Notes have been added to explain more about outsourcing what is meant by The BIG OPPORTUNITY is for you to review the way you manage your outsourced processes. Are they being carried out in line with the requirements of ISO 9001:2008? Can you introduce greater efficiencies by considering alternate sourcing or imposing more meaningful monitoring initiatives? Are there any indications of customer dissatisfaction with these processes? Could you benefit from outsourcing other processes? Might it be appropriate to bring some outsourced processes back in-house? April 2009 (c) Nigel H Croft 52
  • 53. SMALL CHANGE, BIG OPPORTUNITY #18 (Clause 4.2.1) ISO 9001:2008 now clarifies that a single document may address the requirements for one or more procedures. Equally, an ISO 9001 requirement for a documented procedure may be covered by more than one document You may choose, for example, to address corrective and preventive action in a single procedure (provided that the procedure covers all the requirements of clauses 8.5.2 and 8.5.3). For some processes like internal audit, it might be convenient to develop two or three separate procedures (e.g. planning, execution and reporting) that cover all the requirements of clause 8.2.2. BIG OPPORTUNITY is to re-evaluate all your documentation. Is it used? Is it useful? - Can it be pruned down to be more readable? Maybe use some figures, drawings or photographs to substitute words? April 2009 (c) Nigel H Croft 53
  • 54. SMALL CHANGE, BIG OPPORTUNITY #19 (Clause 4.2.1) Clause 4.2.1 (c) and (d) mention that records are a type of documentation that are required for the quality management system. Although this change should have no impact, here is another BIG OPPORTUNITY. Have you considered developing check-lists to control your processes instead of heavy procedures - when complete, the check-list can be used as a record? You might want to try to eliminate duplicate information on different records (time-consuming, costly, and may introduce inconsistencies). April 2009 (c) Nigel H Croft 54
  • 55. SMALL CHANGE, BIG OPPORTUNITY #20 (Clause 4.2.3) Explains that the only external documents that need to be identified and have controlled distribution are those that are deemed necessary by the organization for the planning and operation of the QMS. Does not apply to all external documents that might be used by your organization. BIG OPPORTUNITY is to allow you more flexibility in the way you control documents of external origin, based on their impact on your QMS. You might also want to consider bringing (or leaving) all externally-generated documents under your document control process, if you find this to be beneficial. April 2009 (c) Nigel H Croft 55
  • 56. SMALL CHANGE, BIG OPPORTUNITY #21 (Clause 4.2.4) The sequence of this clause has been changed for greater clarity and better alignment with ISO 14001. No real implications, but the BIG OPPORTUNITY would be for you to look at how you might achieve better integration of the records generated by your quality, environmental and other management systems in order to achieve greater efficiency. April 2009 (c) Nigel H Croft 56
  • 57. SMALL CHANGE, BIG OPPORTUNITY #22 (Clause 5.5.2) The new version of the standard clarifies that the management representative If you are currently using a part-time consultant as your management representative the BIG OPPORTUNITY yourselves and integrate the QMS into your day-to-day work routine. The consultant can still have an important role in helping your MR to carry out his/her functions, but the subtle and obliges you to take charge of your own destiny. April 2009 (c) Nigel H Croft 57
  • 58. SMALL CHANGE, BIG OPPORTUNITY #23 (Clause 6.2) ISO 9001:2008 makes an important clarification that competence requirements relate not only to personnel whose work directly affects product quality, but also where it indirectly affects product quality via the operation of the QMS (e.g. purchasing, supplier evaluations, internal audits etc). If you have previously limited your attention to competence requirements for personnel directly involved in production or service delivery processes, the BIG OPPORTUNITY is to assess where you may need to include other activities such as those mentioned above, among others. This might mean an extra work-load in the short-term, but it is likely to bring long-term benefits. April 2009 (c) Nigel H Croft 58
  • 59. SMALL CHANGE, BIG OPPORTUNITY #24 (Clause 6.2) The change in sequence of the title of this clause to bring it in line with the equivalent clause of ISO 14001 may have gone un-noticed. Although the change is trivial, it does provide a BIG OPPORTUNITY for you to think about the ways in which you address the requirements of your quality and environmental management system (if you have one). Do you use a common, integrated approach? If not, then why not? April 2009 (c) Nigel H Croft 59
  • 60. SMALL CHANGE, BIG OPPORTUNITY #25 (Clause 6.3) This clause now recognizes the importance of information technology (IT) in modern organizations and the effect that information systems can have on product conformity. Not a new requirement, but the specific inclusion of IT as an example of infrastructure provides you with a BIG OPPORTUNITY to review your dependence on IT Risk analysis of potential problems should a failure occur (system crash, computer virus, loss of confidential data, file corruption etc). No requirement to use IT in your QMS (many organizations can operate quite effectively without it), but where it is used, the risks must be understood and mitigation measures put in place as appropriate. April 2009 (c) Nigel H Croft 60
  • 61. SMALL CHANGE, BIG OPPORTUNITY #26 (Clause 6.4) This does not change any requirement (the note is simply a partial repetition of the ISO 9000:2005 definition BIG OPPORTUNITY is for you to consider the implications of the work environment on your ability to provide conforming products Although not mentioned in the note, the ISO 9000:2005 definition also includes psychological and ergonomic factors that can be particularly relevant in a service provision situation. You should look at the ISO 9000:2005 definition, for a better understanding. April 2009 (c) Nigel H Croft 61
  • 62. SMALL CHANGE, BIG OPPORTUNITY #27 (Clause 7.1) ISO 9001:2008 now strengthens the requirement for product realization planning to include measurement (as appropriate). BIG OPPORTUNITY during product realization planning is to think about and define what measurements you need to make in order to ensure control over your processes and conformity of the resulting product. All processes have to be monitored, but it is not always feasible, meaningful or cost-effective to establish measurements for everything. Think about the reasons measurements might be needed (eg for evidence of conformity to requirements, or to provide process control data for subsequent action) and the potential consequences of not making measurements for every process. April 2009 (c) Nigel H Croft 62
  • 63. SMALL CHANGE, BIG OPPORTUNITY #28 (Clause 7.2.1) The standard now clarifies that post-delivery activities may include actions under warranty provisions, contractual obligations such as maintenance services, and supplementary services such as recycling or final disposal. BIG OPPORTUNITY is to think about the whole range of characteristics of your product that can affect customer satisfaction. As global environmental awareness increases, considerations such as unnecessary packaging or end-of-life product disposal (particularly for electronic and electrical items) become a concern Take a positive and proactive approach to these issues, and you will not only be meeting the intent of ISO 9001:2008 you may be able to use them as a strategic marketing tool to gain an advantage over your competitors. April 2009 (c) Nigel H Croft 63
  • 64. SMALL CHANGE, BIG OPPORTUNITY #29 (Clause 7.3.1) A note has been added to explain that design and development review, verification and validation have distinct purposes. As such, they may be conducted and recorded separately or in any combination as suitable for the product and the organization. BIG OPPORTUNITY is the greater flexibility in the way you address design review, verification and validation. If you have large, complex design and development projects for high-risk equipment or services, you are likely to need formal and distinct processes for these activities, which might be carried out in various phases over a range of time. For simple design and development process and low-risk projects, it might be acceptable to carry out all activities at the same time. April 2009 (c) Nigel H Croft 64
  • 65. SMALL CHANGE, BIG OPPORTUNITY #30 (Clause 7.3.3) In addition to minor editorial changes in the body of Clause 7.3.3, a new note has been added to explain that design and development outputs can also include details for the preservation of product. BIG OPPORTUNITY do the design outputs provide sufficient confidence that your product will not be damaged prior to delivery to its intended point of use? Should you be addressing product packaging or handling information as an important output of your design and development process? April 2009 (c) Nigel H Croft 65
  • 66. SMALL CHANGE, BIG OPPORTUNITY #31 (Clause 7.5.3) The wording of this clause has been changed to clarify that identification may be needed throughout the product realization process not only for the final product BIG OPPORTUNITY is to think about the ways in which you identify your products (and services) during the product realization process. Are there benefits to be obtained by improving identification? You might want to consider making temporary changes during periods where non-conformities are occurring with a greater frequency (to facilitate identification of nonconforming product, or for enhanced problem-solving). April 2009 (c) Nigel H Croft 66
  • 67. SMALL CHANGE, BIG OPPORTUNITY #32 (Clause 7.5.4) The note to this clause now explains that both intellectual property and personal data should be considered customer property There is a BIG OPPORTUNITY here, particularly if you are working in the service sector. Your customers are no doubt worried about fraud and identity theft, so if you can demonstrate that you are controlling this in an effective way, that should give you a competitive advantage. Such data might include credit card information (internet purchases), address or passport details (hotel check-in) or confidential medical information (health service). April 2009 (c) Nigel H Croft 67
  • 68. SMALL CHANGE, BIG OPPORTUNITY #33 (Clause 7.6) has been added regarding the use of computer software. The note describes verification and configuration management as typical methods of satisfying the intended application and maintaining suitability for use. The editorial changes should have no impact. BIG OPPORTUNITY is to consider the extent to which computer software is used in the course of your monitoring and measuring activities. Do you know the impact of this software on the accuracy of your results? Are you confident that the software is up-to-date and suitably protected against virus, memory loss, system crashes etc? If not, then you might well be vulnerable! April 2009 (c) Nigel H Croft 68
  • 69. SMALL CHANGE, BIG OPPORTUNITY #34 (Clause 8.2.1) A note has been added to explain that monitoring of customer perception can include input from sources such as customer satisfaction surveys, customer data on delivered product quality, user opinion surveys, lost business analysis, compliments, warranty claims and dealer reports. No new requirement, but you have a BIG OPPORTUNITY to review the way in which you go about obtaining this information. Are you obtaining valid, actionable information that will help give you the meet the requirements of ISO 9001? You might find it useful to consult the guidance given in ISO/TS 10004 Monitoring and measuring customer satisfaction. refer exclusively to the contractual customer. It may include both internal and external customers as well as consumers, clients, end users, retailers, beneficiaries and purchasers. April 2009 (c) Nigel H Croft 69
  • 70. SMALL CHANGE, BIG OPPORTUNITY #35 (Clause 8.2.2) This clause now expects management responsible for the area being audited to ensure that both correction and corrective actions are addressed as appropriate with respect to detected nonconformities. The BIG OPPORTUNITY is that you can now consider the need for correction of detected nonconformities and recognize that it might not be necessary or appropriate to take corrective action for all nonconformities found during internal audits. After a root cause analysis of the situation and based on a number of factors, including the risk and probability of a recurrence correct the problem, without the need for corrective action. April 2009 (c) Nigel H Croft 70
  • 71. SMALL CHANGE, BIG OPPORTUNITY #36 (Clause 8.2.3) A note has been added here to clarify that when deciding on appropriate monitoring and/or measurement methods, you should consider both the impact on product conformity and on the effectiveness of your quality management system. When QMS processes do not achieve planned results, you must now evaluate the need to make corrections and/or take corrective action, regardless of the direct impact on product conformity. BIG OPPORTUNITY is for you to emphasize to all in your organization that it is not only product realization processes that are important. If system processes such as document control, management review, internal audits and others are not achieving planned results, corrections and/or corrective actions will also be needed. April 2009 (c) Nigel H Croft 71
  • 72. SMALL CHANGE, BIG OPPORTUNITY #37 (Clause 8.5.2) The standard now makes it clear that it is the effectiveness of the corrective action that must be reviewed, not just the corrective action itself. This provides a BIG OPPORTUNITY for you to look carefully at the corrective actions you have initiated, and to make sure they are achieving the intended results. If the corrective actions are to address specific nonconformities (in product, process or the quality management system), have they successfully eliminated (or significantly reduced) the problem? April 2009 (c) Nigel H Croft 72
  • 73. SMALL CHANGE, BIG OPPORTUNITY #38 (Clause 8.5.3) The standard now makes it clear that it is the effectiveness of the preventive action that must be reviewed, not just the preventive action itself. This provides you with a BIG OPPORTUNITY to look carefully at the preventive actions you have initiated, and to make sure they are achieving the intended results. If the preventive actions are to address unfavourable trends or specific potential nonconformities (in product, process or the QMS), have they successfully prevented the nonconformity from occurring? Were they successful in terms of cost/benefit? April 2009 (c) Nigel H Croft 73
  • 74. ISO 9001:2008 Implementation Policy (Joint communiqué published by ISO and IAF) November 15th 2008 Publication of ISO 9001:2008 Before publication of ISO 9001:2008 no accredited certificates to new standard were allowed New certificates only after a routine surveillance or recertification audit against ISO 9001:2008. April 2009 (c) Nigel H Croft 74
  • 75. ISO 9001:2008 Implementation Policy (continued) Up to Nov 15th 2009 certification / renewal to ISO 9001:2000 still permitted Beginning Nov 15th 2009, no new certificates to ISO 9001:2000 allowed all audits to be conducted to ISO 9001:2008 From Nov 15th 2010 ISO 9001:2000 certificates will no longer be valid April 2009 (c) Nigel H Croft 75
  • 76. Implications No additional audits should be required Auditors need to be aware of changes Use ISO 9001:2008 Annex B Organizations should take advantage of the changes to re-assess the value of their QMS and make the most of this BIG OPPORTUNITY April 2009 (c) Nigel H Croft 76
  • 77. Summary The details of the quality management OUTPUT MATTERS! 9001 Clauses 4.1 8.5.3!! April 2009 (c) Nigel H Croft 77
  • 78. THANK YOU nigelhcroft@sapo.pt April 2009 (c) Nigel H Croft 78