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ELECTRICAL WIRING
ESTIMATION & COSTING OF
DOMESTIC & INDUSTRIAL WIRING
PART 1
3.1
Types of wiring
Temporary Permanent
Over view of wiring
EASY ENGINEERING
• Convenience
• Financial capacity
• Weather
• Fashion or trends
• Technical reasons
• Social and Cultural reasons
• Look matters..?
• Yes
Selection
of wiring
types
EASY ENGINEERING
Wiring types
Domestic
•Lighting circuit
•Power circuit
Industrial
EASY ENGINEERING
Why
Lay out plan
of wiring is so
important?
EASY ENGINEERING
To work
out man
power &
material
To work
out cost
To find
faults in
future
To plan the
work
To put
proper
safety
mechanism
EASY ENGINEERING
What is SUB CIRCUITING?
• Division of wiring in small parts
• Makes wiring easier
• Is more reliable
• More safe
• Low voltage drop hence more efficient
• Separates heavy loads and Light loads
EASY ENGINEERING
Sub Circuits (Its as per the load calculation)
•Lighting sub circuit
• Lights
• Fans
• 5Amp plugs etc
•Power sub circuit
• Refrigerator
• Oven
• Heater
• Geyser etc
EASY ENGINEERING
What is
looping ?
EASY ENGINEERING
Looping is a method of wiring
Generally Neutral wire is looped for two or
more than two loads, say lamps
Means separate phase wire will run for each
load
But common neutral wire will be there as
return path
It saves wire
EASY ENGINEERING
Standard Size of wires/cables in mm2
0.5 0.75 1 1.5 2.5
4 6 10 16 25
35 50 70 95 120
150 185 240 300 400
630 800 1000
500
EASY ENGINEERING
Procedure for Domestic wiring estimation
Draw layout plan
Calculate Electrical load
Calculate no. of power & Lighting
sub circuits
Calculate wire size then consider
next higher size
Select proper switches , boards,
fuses etc
Tabulate required wire and other
accessories
Calculate cost of material, labor
and misc cost
Now calculate per point cost of
wiring
Procedure for Domestic wiring
estimation
Calculate conduit, earthing wire
etc
EASY ENGINEERING
Important points to take care of:
Always connect switch in phase and never in neutral.
Use proper rating wire and other accessories
Use ISI material to ensure safety
Use fuses of proper rating
Keep proper lighting and power sub circuits
Have proper earthing and earthing wire
EASY ENGINEERING
Ready for
calculation
now?
EASY ENGINEERING
Draw wiring layout,
calculate material & costing
for the newly constructed 3
BHK bungalow.
You are free to assume data
and appropriate price
EASY ENGINEERING
ELECTRICAL WIRING
ESTIMATION & COSTING OF
DOMESTIC & INDUSTRIAL WIRING
PART 2
3.2
• Insulation resistance test
• Resistance b/w conductor
& Earthing
• Resistance b/w conductors
• Polarity test
• Earth continuity test
Tests before
commissioning
of wiring
EASY ENGINEERING
Insulation Resistance Test
• Measured by Megger Insulation tester
• Megger must be tested for infinity value prior
to operate.
• It should be in M Ohm or higher
• It should be periodically measured for safety
point of view
EASY ENGINEERING
Resistance between Conductors
Resistance between Conductor & Earth
• These values should also be in M Ohms
• If its lower than Standard value, then short
circuit may occur
EASY ENGINEERING
EASY ENGINEERING
•Used to verify whether switches
are connected in phase and not
in neutral.
•This ensures the safety of a
person
Polarity Test
EASY ENGINEERING
Continuity Test
•This test helps to determine if wire
is continuous or broken in the way.
•Generally meter is set to Beap if
circuit is continuous or short
EASY ENGINEERING
Estimation
of
Domestic
wiring
Decide required
wiring type
Identify 5A & 15
A points
Calculate circuits
& Sub circuits
Identify locations
for Main boards,
Distribution
boards and
others Calculate
material required
Find out costing
Divide Total cost
by no. of poitns
to get per point
cost
EASY ENGINEERING
ESTIMATION
OF
INDUSTRIAL
WIRING
Calculate load
according to
ratings of
machines
Calculate main
switch ratings
Determine
Panels, starters,
switches ,
locations etc
Calculate cable
size according
to table of
standards See if lighting
circuits are
required
Refer price
catalogues
Calculate total
material and
price
EASY ENGINEERING
PRACTICE MAKES MAN PERFECT..
Try few examples by your own
EASY ENGINEERING

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Electrical wiring estimation and costing guide

  • 1. ELECTRICAL WIRING ESTIMATION & COSTING OF DOMESTIC & INDUSTRIAL WIRING PART 1 3.1
  • 2. Types of wiring Temporary Permanent Over view of wiring EASY ENGINEERING
  • 3. • Convenience • Financial capacity • Weather • Fashion or trends • Technical reasons • Social and Cultural reasons • Look matters..? • Yes Selection of wiring types EASY ENGINEERING
  • 5. Why Lay out plan of wiring is so important? EASY ENGINEERING
  • 6. To work out man power & material To work out cost To find faults in future To plan the work To put proper safety mechanism EASY ENGINEERING
  • 7. What is SUB CIRCUITING? • Division of wiring in small parts • Makes wiring easier • Is more reliable • More safe • Low voltage drop hence more efficient • Separates heavy loads and Light loads EASY ENGINEERING
  • 8. Sub Circuits (Its as per the load calculation) •Lighting sub circuit • Lights • Fans • 5Amp plugs etc •Power sub circuit • Refrigerator • Oven • Heater • Geyser etc EASY ENGINEERING
  • 10. Looping is a method of wiring Generally Neutral wire is looped for two or more than two loads, say lamps Means separate phase wire will run for each load But common neutral wire will be there as return path It saves wire EASY ENGINEERING
  • 11. Standard Size of wires/cables in mm2 0.5 0.75 1 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 630 800 1000 500 EASY ENGINEERING
  • 12. Procedure for Domestic wiring estimation Draw layout plan Calculate Electrical load Calculate no. of power & Lighting sub circuits Calculate wire size then consider next higher size Select proper switches , boards, fuses etc Tabulate required wire and other accessories Calculate cost of material, labor and misc cost Now calculate per point cost of wiring Procedure for Domestic wiring estimation Calculate conduit, earthing wire etc EASY ENGINEERING
  • 13. Important points to take care of: Always connect switch in phase and never in neutral. Use proper rating wire and other accessories Use ISI material to ensure safety Use fuses of proper rating Keep proper lighting and power sub circuits Have proper earthing and earthing wire EASY ENGINEERING
  • 15. Draw wiring layout, calculate material & costing for the newly constructed 3 BHK bungalow. You are free to assume data and appropriate price EASY ENGINEERING
  • 16. ELECTRICAL WIRING ESTIMATION & COSTING OF DOMESTIC & INDUSTRIAL WIRING PART 2 3.2
  • 17. • Insulation resistance test • Resistance b/w conductor & Earthing • Resistance b/w conductors • Polarity test • Earth continuity test Tests before commissioning of wiring EASY ENGINEERING
  • 18. Insulation Resistance Test • Measured by Megger Insulation tester • Megger must be tested for infinity value prior to operate. • It should be in M Ohm or higher • It should be periodically measured for safety point of view EASY ENGINEERING
  • 19. Resistance between Conductors Resistance between Conductor & Earth • These values should also be in M Ohms • If its lower than Standard value, then short circuit may occur EASY ENGINEERING
  • 21. •Used to verify whether switches are connected in phase and not in neutral. •This ensures the safety of a person Polarity Test EASY ENGINEERING
  • 22. Continuity Test •This test helps to determine if wire is continuous or broken in the way. •Generally meter is set to Beap if circuit is continuous or short EASY ENGINEERING
  • 23. Estimation of Domestic wiring Decide required wiring type Identify 5A & 15 A points Calculate circuits & Sub circuits Identify locations for Main boards, Distribution boards and others Calculate material required Find out costing Divide Total cost by no. of poitns to get per point cost EASY ENGINEERING
  • 24. ESTIMATION OF INDUSTRIAL WIRING Calculate load according to ratings of machines Calculate main switch ratings Determine Panels, starters, switches , locations etc Calculate cable size according to table of standards See if lighting circuits are required Refer price catalogues Calculate total material and price EASY ENGINEERING
  • 25. PRACTICE MAKES MAN PERFECT.. Try few examples by your own EASY ENGINEERING