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International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 6 218 - 226
______________________________________________________________________________________
218
IJRITCC | June 2018, Available @ http://www.ijritcc.org
_______________________________________________________________________________________
Kinematic Hardening Parameters Identification with Finite Element Simulation
of Low Cycle Fatigue using Genetic Algorithm Approach
Jagabandhu Shit
Department of Mechanical Engineering, Purulia Government Engineering College,
Purulia, West Bengal, India
Abstract: This paper deals with finite element (FE) simulation to characterize the low cycle fatigue (LCF) behavior using genetic algorithm
(GA) approach. Non linear version of Chaboche’s kinematic hardening material model is used to address the stable hysteresis cycles of the
material. Cyclic hardening phenomenon is addressed by introducing exponential isotropic hardening rule in the material model. The elastic
plastic FE code ABAQUS is used for finite element simulation of LCF behavior. The plastic modulus formulation is coupled with the
isotropic/kinematic hardening rule together with the yield surface consistency condition Incremental plasticity theories is used to study the
cyclic plastic stress-strain responses. The GA approach is used to optimize the isotropic/ kinematic hardening parameters of SS 316 steel. The
validity of GA method is verified by comparing its simulation results with those of manual parameter determination approach available in the
literature. The simulation results confirm the potentiality and efficacy of the Genetic algorithm.
Keywords: Finite element analysis, Incremental plasticity, Low cycle fatigue, Genetic algorithm.
*
Corresponding Author: Jagabandhu Shit
Email-address: jagabandhushit@gmail.com; Tele. No.: +91-9614297884
Nomenclature:
 Local strain range ij Stress tensor
0
 Yield stress c Current yield stress
 Knematic Hardening parameter ij Total strain tensor
p
 Equivalent plastic strain
e
ij
Elastic strain tensor
C kinematic Hardening parameter .
e
ij
Incremental elastic strain tensor
E Young’s modulus
 p
ij
Plastic strain tensor
sij Deviatoric stress tensor .
 p
ij
Incremental plastic strain tensor
Λ Plastic multiplier  Poisson’s ratio
ij Back stress tensor  Yield function
__________________________________________________*****_________________________________________________
1. Introduction
Modeling the cyclic plastic behavior of a material is most important to estimate the fatigue life of the components. The
experimental observations show a number of cyclic plastic behaviors such as bauschinger effect, cyclic hardening/softening, mean
stress relaxation and ratcheting of a material. Some materials also show strength differential (S-D) effect [1]. Above all, there is
additional hardening in case of non-proportional loading path. Low cycle fatigue [2-3] must be considered during design of
nuclear pressure vessels, steam turbines and other type of power machineries where life is nominally characterized as a function of
the strain range and the component fails after a small number of cycles at a high stress, and the deformation is largely plastic.
For simulating cyclic plastic behavior of the material various models are proposed by proper evolution laws of back
stress tensor. A simplest choice like linear kinematic hardening law was proposed by Prager [4]. Later, a nonlinear kinematic
hardening law with recall term was introduced by Armstrong and Frederick [5]. Thereafter, Armstrong–Frederick law was
modified to have segment wise better matching with experimental results [6-7].
International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 6 218 - 226
______________________________________________________________________________________
219
IJRITCC | June 2018, Available @ http://www.ijritcc.org
_______________________________________________________________________________________
With the advance growth of computer science and technology, various meta-heuristics intelligent techniques have been adopted in
various field of optimization in last two decades [8-9]. The main advantage of these techniques is higher degree of avoiding local
optimum and free from derivative structure. Amongst the various meta-heuristics techniques, genetic algorithm (GA) [10-11] has
been adopted by many researchers for determining the optimal parameters of cyclic plasticity model.
2. Experimental procedure
2.1 Low cycle fatigue tests
SS 316 steel is the selected material for investigation of uniaxial cyclic plastic behaviour. Uniaxial cyclic experiments are
performed at room temperature on 8mm diameter fatigue specimens, gauge length 18mm (Fig 1) under strain controlled (Fig 2)
mode. A 100 KN servo-hydraulic universal testing machine (Instron UTM) (Fig 3) is used. The strain-controlled tests are
performed on the specimens for symmetric tension-compression strain cycles with the strain amplitudes ±0.30%, ±0.50%,±0.60%,
±0.75%, and±1.0% for low cycle fatigue. A strain-controlled test was carried out up to 100 load cycles in strain-controlled mode
with a constant strain rate of 10-3
/s. The stabilized hysteresis loops of -p
for various strain amplitudes are obtained from the test
(Fig 4). It is observed that the material exhibits non Massing character. The kinematic hardening coefficients are obtained from
±1.0% strain amplitude. The kinematic hardening coefficients obtained from the experiments are used in FE simulation. Cyclic
hardening is observed in the experiment as shown in Fig 5 .The material gets saturated after 100 cycles and the stabilized loop is
obtained for all the cases. The variation of cyclic yield stress with strain amplitudes is obtained in Fig 4.
Fig 1 Uniaxial Fatigue Specimen
Fig 2 Loading history during strain-controlled test
Fig 3 Experimental setup
International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 6 218 - 226
______________________________________________________________________________________
220
IJRITCC | June 2018, Available @ http://www.ijritcc.org
_______________________________________________________________________________________
0.000 0.005 0.010 0.015 0.020 0.025
0
200
400
600
800
1000
1.0% Strain amp.
0.75% Strain amp.
0.6% Strain amp.
0.5% Strain amp.
0.3% Strain amp.
StabilizedStress(MPa)
Stabilized Strain
Fig 4 Stabilized hysteresis plots for different strain amplitudes
-0.010 -0.005 0.000 0.005 0.010
-400
-200
0
200
400
Stress(MPa)
Strain
Fig 5 Experimental stress strain response up to 30th
cycles for 1% strain amplitude curve.
3 Modelling of cyclic plasticity
Cyclic plasticity models are based on incremental plasticity theories. These plasticity relationships are given as
Strain rate decomposition:
pe
ddd   (1)
Hook’s law:  Idtr
E
d
E
d e




 


1
(2)
Flow-rule:









f
d
f
H
d p
:
1
(3)
Von-Mises yield criterion:      cssf  




2
1
2
3
(4)
Kkinematic hardening rule (e.g. for three segmented Chaboche model)
International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 6 218 - 226
______________________________________________________________________________________
221
IJRITCC | June 2018, Available @ http://www.ijritcc.org
_______________________________________________________________________________________


3
1i
idd  (5)
p
eqii
p
ii ddCd  
3
2
(6)
where  is the stress tensor,
p
 is the plastic strain tensor, s is the deviatoric stress tensor,  is the current center of the yield
surface known as back stress tensor and considered to be deviatoric in nature, 0 is the size of the yield surface, H is the plastic
modulus.
2
1
:
3
2




 pppp
eq dddd  (7)
C’s, γ’s are model parameters of the Chaboche model [36]. Plastic modulus H is calculated using the consistency condition [37],
and is given by the relationship


3
1i
iHH (8)
Where 










f
CH iiii : (9)
For uniaxial loading it reduces and may be represented as follows:
iiii CH  (10)
For uniaxial loading the back stress and plastic strain relationships are given by
 0
3
1 3
2
 
x
i
i (11)
(12)
4.1 Isotropic Hardening
The isotropic hardening behavior of the model defines the evolution of the yield surface size, c as a function of the
equivalent plastic strain,  p
. This evolution can be introduced by specifying c directly as a function of  p
.
For the isotropic hardening rule, Chaboche proposed the following equation:
  




 

 e
p
bp
QbR 

where and are the isotropic hardening material parameters and are computed from experimental stress–strain loop results
of LCF test of plain fatigue specimens. Using the initial condition   0
p
R , on integration of the above differential equation,
we get





 

 e
p
b
QR 1 (13)
Now, the simple exponential law is





 

 e
p
bc
Q  10
(14)
where, 0
 is the yield stress at zero plastic strain and and are material parameters. is the maximum change in the
size of the yield surface, and ‘b’ defines the rate at which the size of the yield surface changes as plastic straining develops. When
  p
xi
i
i
i
C


  exp1
International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 6 218 - 226
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IJRITCC | June 2018, Available @ http://www.ijritcc.org
_______________________________________________________________________________________
the equivalent stress defining the size of the yield surface remains constant ( 0
 c
), the model reduces to a nonlinear
kinematic hardening model.
4.3 Manual procedure for Parameter determination approaches
Chaboche’s kinematic hardening coefficients are determined from saturated hystersis loop. For the material SS 316 steel
saturation is obtained after 100 cycles. The experimental saturated loop of 100th
cycle for strain amplitude of ±1.0% is used to
obtain Chaboche’s kinematic hardening coefficients [12].
To match the elastic to plastic transition part the value of 1C and 1 are found by trial method keeping the value of 1C /1
is constant. 2C and 2 are evaluated by trials to produce a good representation of the experimental stable hysteresis curve which
also satisfy the relationship at or close to plastic strain
p
L
    31 2
0
1 2
2
2 3
p p
x L x
CC C
   
 
      (15)
where
p
L is the strain limit of the stable hysteresis loop. The tuning is done with the values of 2C and 2 keeping the ratio 2C
/2 same. 1C , 1 and 3C are kept constant and 3 is set to zero. The values of Chaboche’s kinematic hardening coefficients are
listed in Table 1 along with other mechanical properties. Initial yield stress 0, and Young modulus E are obtained from the
monotonic uniaxial test data, while Poisson’s ratio is presumed.
Table 1
Kinematic hardening parameters with isotropic hardening variables
Parameter Value Parameter Value
Young’s modulus, E (GPa) 200 1 1500
Poisson’s ratio,  0.3 2 348
Yield strength, c0 (MPa) 240 3 0
C1,(MPa) 75000 50
C2 (MPa) 35000 b 2.5
C3 (MPa) 4000
4.4 Parameters determination genetic algorithm
Determination of model parameters through manual operation is difficult as manual parameter determination for an
advanced plasticity model requires vast knowledge of the model. Therefore, for structural analysis and design, parameter
determination of advanced cyclic plasticity models has hardly been available in the literature. In this context, the GA technique is
adopted in this research work to tune the parameters of advanced cyclic plasticity model.
The fitness function used to minimize the differences between predicted values and the experimental data of the
hysteresis loop may be expressed as follows:
𝐹 = 𝑀𝑖𝑛
1
𝐾
𝜎𝑖
𝑒𝑥𝑝
−𝜎𝑖
𝑚𝑜𝑑𝑒𝑙
𝜎𝑖
𝑒𝑥𝑝
𝑘
𝑖=1
2
(16)
where K is the number of data points; 𝜎𝑖
𝑒𝑥𝑝
and 𝜎𝑖
𝑚𝑜𝑑𝑒𝑙
are the stress from the experiments and the predicted stress using the
kinematic hardening model.
The optimal values of Chaboche’s kinematic hardening coefficients using GA are illustrated in Table 2. The comparative
results of the proposed GA and the manual approaches are presented in Table 3. It is clearly noted form Table 3 that the fitness
value obtained using GA is better compared to manual approach. Hence, it can be concluded from the aforesaid discussion that
GA approach outperform the manual approach.
International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 6 218 - 226
______________________________________________________________________________________
223
IJRITCC | June 2018, Available @ http://www.ijritcc.org
_______________________________________________________________________________________
Table 2
Kinematic hardening parameters with isotropic hardening variables
Parameter Value Parameter Value
Young’s modulus, E (GPa) 200 1 1409
Poisson’s ratio,  0.3 2 331
Yield strength, c0 (MPa) 240 3 0
C1,(MPa) 70411 50
C2 (MPa) 37011 b 2.5
C3 (MPa) 4978
Table 3
Constitutive model parameters determination using manual calculation and GA for real response
Parameter Manual
calculation
GA Parameter Manual
calculation
GA
C1,(MPa) 75000 70411 1 1500 1409
C2 (MPa) 35000 37011 2 348 331
C3 (MPa) 4000 4978 3 0 0
Fitness Value Manual calculation GA
Stable loop fitness, fstb 0.0034 0.0011
4 Simulation of Stable hysteresis loops and cyclic hardening
For simulation of stable hysteresis loops and cyclic hardening fully reversed tensile – compressive cyclic tests is
conducted on a round bar specimen. In order to compare the simulated results with the experimental results the Chaboche
kinematic hardening model has been used, plugged in elasto-plastic finite element FE code ABAQUS. The axial component of
stress strain values, calculated at the center node of the specimen. GA optimization procedure has been applied to minimize the
objective function and corresponding optimal values of the parameters are obtained. The GA results compared with the results that
obtained using normal standard procedure. Fig 6 show the simulation results for stable hysteresis loop of strain amplitude ±1.0%
using Chaboche’s kinematic hardening model. Experimental result is compared with the simulated results obtained using normal
procedure and GA approach. The results obtained using GA approach shows better matching with the experimental results than
the result obtained using normal approach. Those results are compared with experimental stable hysteresis loops (at 100th
cycle).
Results of cyclic hardening for ±1.0% strain amplitude are also compared with the experimental result as show in Fig 7. It is
observed that matching is quite satisfactory in engineering sense.
International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 6 218 - 226
______________________________________________________________________________________
224
IJRITCC | June 2018, Available @ http://www.ijritcc.org
_______________________________________________________________________________________
-0.010 -0.005 0.000 0.005 0.010
-600
-400
-200
0
200
400
600 Experiment(Saturated Cycle)
Manual Parameters
KHA
AxialStress(MPa)
Axial Strain
Fig 6 (a)
Fig 6 (b)
Fig 6 Stable stress strain hysteresis loop for ±1.0% strain amplitude using Chaboche rule (ABAQUS results).
-0.010-0.008-0.006-0.004-0.002 0.000 0.002 0.004 0.006 0.008 0.010
-600
-400
-200
0
200
400
600 Experiment(Saturated Cycle)
Manual Parameters
KHA
AxialStress(MPa)
Axial Plastic Strain
GA
GA
International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 6 218 - 226
______________________________________________________________________________________
225
IJRITCC | June 2018, Available @ http://www.ijritcc.org
_______________________________________________________________________________________
0 20 40 60 80 100
-50
0
50
100
150
200
250
300
350
400
450
Experiment
Manual Parameters
KHA
AxialPeakStress(MPa)
Cycles(N)
Fig 7 Variation of peak stress with no of cycles for ± 1.0% strain amplitude using Chaboche KH rule with isotropic
hardening (ABAQUS result)
6 Conclusion
This paper presents, a newly developed meta-heuristics optimization method named genetic algorithm (GA) for
performing material parameter identification of an SS 316 stainless steel. Moreover, tensile and strain controlled low cycle fatigue
tests of various strain amplitude are performed to obtain an experimental database on this material. The upper branch of the stable
hysteresis loop of 1% strain amplitude is taken into consideration for input data. The material model used to describe the material
behavior is based on the isotropic hardening law and the non-linear kinematic hardening of Chaboche type with incremental
plasticity theories. The simulation results clearly show that GA algorithm is able to fit the experimental behavior and Chaboche
isotropic and kinematic hardening model. It is also observed that the GA provides better results for the case of uniaxial loading in
comparison with manual approach. Therefore, it can finally be con- cluded that above mentioned GA approach is promising and
encouraging for further research in this direction.
References:
[1] W.A. Spitzig R.J.Sober, O Richmond, ‘Pressure Dependence of Yielding and Associated Volume Expansion in Tempered
Martensite, Acta Metall, 23 (7) (1975) 885-893.
[2] A. Dutta, S. Dhar, S. K. Acharyya, Material characterization of SS 316 in low cycle fatigue loading, Journal of Materials Science, 45
(7) (2010) 1782-1789.
[3] J. Shit, S. Dhar, S. Acharyya, Modeling and Finite Element Simulation of Low Cycle Fatigue Behavior of 316 SS, 6th International
Conference on Creep, Fatigue and Creep-Fatigue Interaction [CF-6]. Procedia Engineering, 55 (2013) 774 – 779.
[4] W. Prager, A New Method of Analyzing Stresses and Strains in Work Hardening Plastic Solids, Journal of Applied Mechanics,
23 (1956) 493-496.
[5] P. J. Armstrong, C. O. Frederick, A Mathematical Representation of the Multiaxial Bauschinger Effect,CEGB 1966 Report No
RD/B/N731.
[6] J.L. Chaboche, Time Independent Constitutive Theories for Cyclic Plasticity, International Journal of Plasticity, 2 (2) (1986) 149-188.
[7] N. Ohno, A Constitutive Model of Cyclic Plasticity with a Non Hardening Strain Region, Journal of Applied Mechanics, 49 (4) (1982)
721-727.
[8] P.K. Roy, Teaching learning based optimization for short-term hydrothermal scheduling problem considering valve point effect and
prohibited discharge constraint, International Journal of Electrical Power and Energy Systems,53 (2013) 10-19.
[9] P.K. Roy, Solution of unit commitment problem using gravitational search algorithm, International Journal of Electrical Power and
Energy Systems, 53 (2013) 85-94.
[10] M. Franulovic, R. Basan, I. Prebil, Genetic algorithm in material model parameters identification for low-cycle fatigue, Computational
Materials Science, 45 (2) (2009) 505-510.
GA
International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 6 218 - 226
______________________________________________________________________________________
226
IJRITCC | June 2018, Available @ http://www.ijritcc.org
_______________________________________________________________________________________
[11] A. H. Mahmoudi, S. M. Pezeshki-Najafabadi, H. Badnava, Pezeshki-Najafabadi and H. Badnava, Parameter determination of
Chaboche kinematic hardening model using a multi objective Genetic Algorithm, Computational Materials Science, 50 (3) (2011)
1114-1122.
[12] S. Bari, T. Hassan, Anatomy to coupled constitutive models for ratcheting simulation, International Journal of. Plasticity, 16 (3) (2000)
381-409.

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Kinematic Hardening Parameters Identification with Finite Element Simulation of Low Cycle Fatigue using Genetic Algorithm Approach

  • 1. International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169 Volume: 6 Issue: 6 218 - 226 ______________________________________________________________________________________ 218 IJRITCC | June 2018, Available @ http://www.ijritcc.org _______________________________________________________________________________________ Kinematic Hardening Parameters Identification with Finite Element Simulation of Low Cycle Fatigue using Genetic Algorithm Approach Jagabandhu Shit Department of Mechanical Engineering, Purulia Government Engineering College, Purulia, West Bengal, India Abstract: This paper deals with finite element (FE) simulation to characterize the low cycle fatigue (LCF) behavior using genetic algorithm (GA) approach. Non linear version of Chaboche’s kinematic hardening material model is used to address the stable hysteresis cycles of the material. Cyclic hardening phenomenon is addressed by introducing exponential isotropic hardening rule in the material model. The elastic plastic FE code ABAQUS is used for finite element simulation of LCF behavior. The plastic modulus formulation is coupled with the isotropic/kinematic hardening rule together with the yield surface consistency condition Incremental plasticity theories is used to study the cyclic plastic stress-strain responses. The GA approach is used to optimize the isotropic/ kinematic hardening parameters of SS 316 steel. The validity of GA method is verified by comparing its simulation results with those of manual parameter determination approach available in the literature. The simulation results confirm the potentiality and efficacy of the Genetic algorithm. Keywords: Finite element analysis, Incremental plasticity, Low cycle fatigue, Genetic algorithm. * Corresponding Author: Jagabandhu Shit Email-address: jagabandhushit@gmail.com; Tele. No.: +91-9614297884 Nomenclature:  Local strain range ij Stress tensor 0  Yield stress c Current yield stress  Knematic Hardening parameter ij Total strain tensor p  Equivalent plastic strain e ij Elastic strain tensor C kinematic Hardening parameter . e ij Incremental elastic strain tensor E Young’s modulus  p ij Plastic strain tensor sij Deviatoric stress tensor .  p ij Incremental plastic strain tensor Λ Plastic multiplier  Poisson’s ratio ij Back stress tensor  Yield function __________________________________________________*****_________________________________________________ 1. Introduction Modeling the cyclic plastic behavior of a material is most important to estimate the fatigue life of the components. The experimental observations show a number of cyclic plastic behaviors such as bauschinger effect, cyclic hardening/softening, mean stress relaxation and ratcheting of a material. Some materials also show strength differential (S-D) effect [1]. Above all, there is additional hardening in case of non-proportional loading path. Low cycle fatigue [2-3] must be considered during design of nuclear pressure vessels, steam turbines and other type of power machineries where life is nominally characterized as a function of the strain range and the component fails after a small number of cycles at a high stress, and the deformation is largely plastic. For simulating cyclic plastic behavior of the material various models are proposed by proper evolution laws of back stress tensor. A simplest choice like linear kinematic hardening law was proposed by Prager [4]. Later, a nonlinear kinematic hardening law with recall term was introduced by Armstrong and Frederick [5]. Thereafter, Armstrong–Frederick law was modified to have segment wise better matching with experimental results [6-7].
  • 2. International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169 Volume: 6 Issue: 6 218 - 226 ______________________________________________________________________________________ 219 IJRITCC | June 2018, Available @ http://www.ijritcc.org _______________________________________________________________________________________ With the advance growth of computer science and technology, various meta-heuristics intelligent techniques have been adopted in various field of optimization in last two decades [8-9]. The main advantage of these techniques is higher degree of avoiding local optimum and free from derivative structure. Amongst the various meta-heuristics techniques, genetic algorithm (GA) [10-11] has been adopted by many researchers for determining the optimal parameters of cyclic plasticity model. 2. Experimental procedure 2.1 Low cycle fatigue tests SS 316 steel is the selected material for investigation of uniaxial cyclic plastic behaviour. Uniaxial cyclic experiments are performed at room temperature on 8mm diameter fatigue specimens, gauge length 18mm (Fig 1) under strain controlled (Fig 2) mode. A 100 KN servo-hydraulic universal testing machine (Instron UTM) (Fig 3) is used. The strain-controlled tests are performed on the specimens for symmetric tension-compression strain cycles with the strain amplitudes ±0.30%, ±0.50%,±0.60%, ±0.75%, and±1.0% for low cycle fatigue. A strain-controlled test was carried out up to 100 load cycles in strain-controlled mode with a constant strain rate of 10-3 /s. The stabilized hysteresis loops of -p for various strain amplitudes are obtained from the test (Fig 4). It is observed that the material exhibits non Massing character. The kinematic hardening coefficients are obtained from ±1.0% strain amplitude. The kinematic hardening coefficients obtained from the experiments are used in FE simulation. Cyclic hardening is observed in the experiment as shown in Fig 5 .The material gets saturated after 100 cycles and the stabilized loop is obtained for all the cases. The variation of cyclic yield stress with strain amplitudes is obtained in Fig 4. Fig 1 Uniaxial Fatigue Specimen Fig 2 Loading history during strain-controlled test Fig 3 Experimental setup
  • 3. International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169 Volume: 6 Issue: 6 218 - 226 ______________________________________________________________________________________ 220 IJRITCC | June 2018, Available @ http://www.ijritcc.org _______________________________________________________________________________________ 0.000 0.005 0.010 0.015 0.020 0.025 0 200 400 600 800 1000 1.0% Strain amp. 0.75% Strain amp. 0.6% Strain amp. 0.5% Strain amp. 0.3% Strain amp. StabilizedStress(MPa) Stabilized Strain Fig 4 Stabilized hysteresis plots for different strain amplitudes -0.010 -0.005 0.000 0.005 0.010 -400 -200 0 200 400 Stress(MPa) Strain Fig 5 Experimental stress strain response up to 30th cycles for 1% strain amplitude curve. 3 Modelling of cyclic plasticity Cyclic plasticity models are based on incremental plasticity theories. These plasticity relationships are given as Strain rate decomposition: pe ddd   (1) Hook’s law:  Idtr E d E d e         1 (2) Flow-rule:          f d f H d p : 1 (3) Von-Mises yield criterion:      cssf       2 1 2 3 (4) Kkinematic hardening rule (e.g. for three segmented Chaboche model)
  • 4. International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169 Volume: 6 Issue: 6 218 - 226 ______________________________________________________________________________________ 221 IJRITCC | June 2018, Available @ http://www.ijritcc.org _______________________________________________________________________________________   3 1i idd  (5) p eqii p ii ddCd   3 2 (6) where  is the stress tensor, p  is the plastic strain tensor, s is the deviatoric stress tensor,  is the current center of the yield surface known as back stress tensor and considered to be deviatoric in nature, 0 is the size of the yield surface, H is the plastic modulus. 2 1 : 3 2      pppp eq dddd  (7) C’s, γ’s are model parameters of the Chaboche model [36]. Plastic modulus H is calculated using the consistency condition [37], and is given by the relationship   3 1i iHH (8) Where            f CH iiii : (9) For uniaxial loading it reduces and may be represented as follows: iiii CH  (10) For uniaxial loading the back stress and plastic strain relationships are given by  0 3 1 3 2   x i i (11) (12) 4.1 Isotropic Hardening The isotropic hardening behavior of the model defines the evolution of the yield surface size, c as a function of the equivalent plastic strain,  p . This evolution can be introduced by specifying c directly as a function of  p . For the isotropic hardening rule, Chaboche proposed the following equation:            e p bp QbR   where and are the isotropic hardening material parameters and are computed from experimental stress–strain loop results of LCF test of plain fatigue specimens. Using the initial condition   0 p R , on integration of the above differential equation, we get          e p b QR 1 (13) Now, the simple exponential law is          e p bc Q  10 (14) where, 0  is the yield stress at zero plastic strain and and are material parameters. is the maximum change in the size of the yield surface, and ‘b’ defines the rate at which the size of the yield surface changes as plastic straining develops. When   p xi i i i C     exp1
  • 5. International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169 Volume: 6 Issue: 6 218 - 226 ______________________________________________________________________________________ 222 IJRITCC | June 2018, Available @ http://www.ijritcc.org _______________________________________________________________________________________ the equivalent stress defining the size of the yield surface remains constant ( 0  c ), the model reduces to a nonlinear kinematic hardening model. 4.3 Manual procedure for Parameter determination approaches Chaboche’s kinematic hardening coefficients are determined from saturated hystersis loop. For the material SS 316 steel saturation is obtained after 100 cycles. The experimental saturated loop of 100th cycle for strain amplitude of ±1.0% is used to obtain Chaboche’s kinematic hardening coefficients [12]. To match the elastic to plastic transition part the value of 1C and 1 are found by trial method keeping the value of 1C /1 is constant. 2C and 2 are evaluated by trials to produce a good representation of the experimental stable hysteresis curve which also satisfy the relationship at or close to plastic strain p L     31 2 0 1 2 2 2 3 p p x L x CC C             (15) where p L is the strain limit of the stable hysteresis loop. The tuning is done with the values of 2C and 2 keeping the ratio 2C /2 same. 1C , 1 and 3C are kept constant and 3 is set to zero. The values of Chaboche’s kinematic hardening coefficients are listed in Table 1 along with other mechanical properties. Initial yield stress 0, and Young modulus E are obtained from the monotonic uniaxial test data, while Poisson’s ratio is presumed. Table 1 Kinematic hardening parameters with isotropic hardening variables Parameter Value Parameter Value Young’s modulus, E (GPa) 200 1 1500 Poisson’s ratio,  0.3 2 348 Yield strength, c0 (MPa) 240 3 0 C1,(MPa) 75000 50 C2 (MPa) 35000 b 2.5 C3 (MPa) 4000 4.4 Parameters determination genetic algorithm Determination of model parameters through manual operation is difficult as manual parameter determination for an advanced plasticity model requires vast knowledge of the model. Therefore, for structural analysis and design, parameter determination of advanced cyclic plasticity models has hardly been available in the literature. In this context, the GA technique is adopted in this research work to tune the parameters of advanced cyclic plasticity model. The fitness function used to minimize the differences between predicted values and the experimental data of the hysteresis loop may be expressed as follows: 𝐹 = 𝑀𝑖𝑛 1 𝐾 𝜎𝑖 𝑒𝑥𝑝 −𝜎𝑖 𝑚𝑜𝑑𝑒𝑙 𝜎𝑖 𝑒𝑥𝑝 𝑘 𝑖=1 2 (16) where K is the number of data points; 𝜎𝑖 𝑒𝑥𝑝 and 𝜎𝑖 𝑚𝑜𝑑𝑒𝑙 are the stress from the experiments and the predicted stress using the kinematic hardening model. The optimal values of Chaboche’s kinematic hardening coefficients using GA are illustrated in Table 2. The comparative results of the proposed GA and the manual approaches are presented in Table 3. It is clearly noted form Table 3 that the fitness value obtained using GA is better compared to manual approach. Hence, it can be concluded from the aforesaid discussion that GA approach outperform the manual approach.
  • 6. International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169 Volume: 6 Issue: 6 218 - 226 ______________________________________________________________________________________ 223 IJRITCC | June 2018, Available @ http://www.ijritcc.org _______________________________________________________________________________________ Table 2 Kinematic hardening parameters with isotropic hardening variables Parameter Value Parameter Value Young’s modulus, E (GPa) 200 1 1409 Poisson’s ratio,  0.3 2 331 Yield strength, c0 (MPa) 240 3 0 C1,(MPa) 70411 50 C2 (MPa) 37011 b 2.5 C3 (MPa) 4978 Table 3 Constitutive model parameters determination using manual calculation and GA for real response Parameter Manual calculation GA Parameter Manual calculation GA C1,(MPa) 75000 70411 1 1500 1409 C2 (MPa) 35000 37011 2 348 331 C3 (MPa) 4000 4978 3 0 0 Fitness Value Manual calculation GA Stable loop fitness, fstb 0.0034 0.0011 4 Simulation of Stable hysteresis loops and cyclic hardening For simulation of stable hysteresis loops and cyclic hardening fully reversed tensile – compressive cyclic tests is conducted on a round bar specimen. In order to compare the simulated results with the experimental results the Chaboche kinematic hardening model has been used, plugged in elasto-plastic finite element FE code ABAQUS. The axial component of stress strain values, calculated at the center node of the specimen. GA optimization procedure has been applied to minimize the objective function and corresponding optimal values of the parameters are obtained. The GA results compared with the results that obtained using normal standard procedure. Fig 6 show the simulation results for stable hysteresis loop of strain amplitude ±1.0% using Chaboche’s kinematic hardening model. Experimental result is compared with the simulated results obtained using normal procedure and GA approach. The results obtained using GA approach shows better matching with the experimental results than the result obtained using normal approach. Those results are compared with experimental stable hysteresis loops (at 100th cycle). Results of cyclic hardening for ±1.0% strain amplitude are also compared with the experimental result as show in Fig 7. It is observed that matching is quite satisfactory in engineering sense.
  • 7. International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169 Volume: 6 Issue: 6 218 - 226 ______________________________________________________________________________________ 224 IJRITCC | June 2018, Available @ http://www.ijritcc.org _______________________________________________________________________________________ -0.010 -0.005 0.000 0.005 0.010 -600 -400 -200 0 200 400 600 Experiment(Saturated Cycle) Manual Parameters KHA AxialStress(MPa) Axial Strain Fig 6 (a) Fig 6 (b) Fig 6 Stable stress strain hysteresis loop for ±1.0% strain amplitude using Chaboche rule (ABAQUS results). -0.010-0.008-0.006-0.004-0.002 0.000 0.002 0.004 0.006 0.008 0.010 -600 -400 -200 0 200 400 600 Experiment(Saturated Cycle) Manual Parameters KHA AxialStress(MPa) Axial Plastic Strain GA GA
  • 8. International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169 Volume: 6 Issue: 6 218 - 226 ______________________________________________________________________________________ 225 IJRITCC | June 2018, Available @ http://www.ijritcc.org _______________________________________________________________________________________ 0 20 40 60 80 100 -50 0 50 100 150 200 250 300 350 400 450 Experiment Manual Parameters KHA AxialPeakStress(MPa) Cycles(N) Fig 7 Variation of peak stress with no of cycles for ± 1.0% strain amplitude using Chaboche KH rule with isotropic hardening (ABAQUS result) 6 Conclusion This paper presents, a newly developed meta-heuristics optimization method named genetic algorithm (GA) for performing material parameter identification of an SS 316 stainless steel. Moreover, tensile and strain controlled low cycle fatigue tests of various strain amplitude are performed to obtain an experimental database on this material. The upper branch of the stable hysteresis loop of 1% strain amplitude is taken into consideration for input data. The material model used to describe the material behavior is based on the isotropic hardening law and the non-linear kinematic hardening of Chaboche type with incremental plasticity theories. The simulation results clearly show that GA algorithm is able to fit the experimental behavior and Chaboche isotropic and kinematic hardening model. It is also observed that the GA provides better results for the case of uniaxial loading in comparison with manual approach. Therefore, it can finally be con- cluded that above mentioned GA approach is promising and encouraging for further research in this direction. References: [1] W.A. Spitzig R.J.Sober, O Richmond, ‘Pressure Dependence of Yielding and Associated Volume Expansion in Tempered Martensite, Acta Metall, 23 (7) (1975) 885-893. [2] A. Dutta, S. Dhar, S. K. Acharyya, Material characterization of SS 316 in low cycle fatigue loading, Journal of Materials Science, 45 (7) (2010) 1782-1789. [3] J. Shit, S. Dhar, S. Acharyya, Modeling and Finite Element Simulation of Low Cycle Fatigue Behavior of 316 SS, 6th International Conference on Creep, Fatigue and Creep-Fatigue Interaction [CF-6]. Procedia Engineering, 55 (2013) 774 – 779. [4] W. Prager, A New Method of Analyzing Stresses and Strains in Work Hardening Plastic Solids, Journal of Applied Mechanics, 23 (1956) 493-496. [5] P. J. Armstrong, C. O. Frederick, A Mathematical Representation of the Multiaxial Bauschinger Effect,CEGB 1966 Report No RD/B/N731. [6] J.L. Chaboche, Time Independent Constitutive Theories for Cyclic Plasticity, International Journal of Plasticity, 2 (2) (1986) 149-188. [7] N. Ohno, A Constitutive Model of Cyclic Plasticity with a Non Hardening Strain Region, Journal of Applied Mechanics, 49 (4) (1982) 721-727. [8] P.K. Roy, Teaching learning based optimization for short-term hydrothermal scheduling problem considering valve point effect and prohibited discharge constraint, International Journal of Electrical Power and Energy Systems,53 (2013) 10-19. [9] P.K. Roy, Solution of unit commitment problem using gravitational search algorithm, International Journal of Electrical Power and Energy Systems, 53 (2013) 85-94. [10] M. Franulovic, R. Basan, I. Prebil, Genetic algorithm in material model parameters identification for low-cycle fatigue, Computational Materials Science, 45 (2) (2009) 505-510. GA
  • 9. International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169 Volume: 6 Issue: 6 218 - 226 ______________________________________________________________________________________ 226 IJRITCC | June 2018, Available @ http://www.ijritcc.org _______________________________________________________________________________________ [11] A. H. Mahmoudi, S. M. Pezeshki-Najafabadi, H. Badnava, Pezeshki-Najafabadi and H. Badnava, Parameter determination of Chaboche kinematic hardening model using a multi objective Genetic Algorithm, Computational Materials Science, 50 (3) (2011) 1114-1122. [12] S. Bari, T. Hassan, Anatomy to coupled constitutive models for ratcheting simulation, International Journal of. Plasticity, 16 (3) (2000) 381-409.