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A Low-Loss
                      VHF/UHF Diplexer
                   Why use two lengths of expensive feed line when one
                   will do? This handy box lets you use one feed line for
                      both VHF and UHF energy, simultaneously!



                                          By Pavel Zanek, OK1DNZ




D
         o you need to operate 145-MHz   144 to 146 MHz, UHF range: 432 to         UHF or VHF/UHF port is 100 W CW
         and 433-MHz transceivers        440 MHz                                   at 25°C
         simultaneously with one dual-     • Low insertion loss (IL): 0.15 dB at     • Fully shielded construction
band antenna? Do you require a dual-     VHF and 0.40 dB at UHF                      • Easy-to-produce, low-cost solution
band 145/433-MHz transceiver to            • High isolation: The UHF band is         All the parameters above were mea-
operate with two separate antennas?      isolated by 70 dB from the VHF path.      sured in a laboratory on the first
Do you have a dual-band transceiver      The VHF band is isolated by 70 dB         sample of the diplexer. The measure-
with high RF output power? No prob-      from the UHF path.                        ments were performed by means of a
lem: Here is a description of a simple     • All ports are well matched to 50 Ω    vector network analyzer (HP-8714B)
VHF/ UHF diplexer with good RF pa-       with a maximum SWR of 1.26                with an output level of 0 dBm. Two
rameters. You need only 50-Ω coaxial       • All ports are dc grounded             additional 10-dB pads for transmis-
cable and some enameled #20 AWG            • Maximum RF power at VHF or            sion measurement were used to avoid
copper wire to build your own diplexer
circuit.
                                         Table 1—Cable Lengths
Features
                                         Cable            Electrical      Physical
  • Characteristic impedance is 50 Ω                      Length          Length [mm]
  • Operating VHF frequency range:
                                         CC1,   CC3       0.242   λ        113
                                                                    UHF
                                         CC2,   CC4       0.250   λ        120
Slovenska 518                                                       UHF
                                         CC5,   CC7       0.500   λ        241
Chrudim                                                             UHF
Czech Republic, 537 05                   CC6,   CC8       0.250   λ        362
                                                                   VHF
Zanek.pavel@worldonline.cz

                                                                                                    Mar/Apr 2002 47
mismatch error when a low insertion                  300                               and
loss (IL) was measured. The HP-            λ UHF = f                         (Eq 4)
                                                                                                   300
                                                                                       λ UHF =
8714B was calibrated before imped-                   UHF
                                                                                                             = 0.688 m    (Eq 6)
ance measurements.                                                                               432 × 440
                                           where frequencies are in megahertz
VHF/ UHF Diplexer,                         and lengths in meters. The single-fre-      VHF Section
Design Requirements                        quency design is computed for a geo-           Imagine that a UHF signal is passing
  The VHF/ UHF diplexer is a three-        metric center frequency in each band.       through the diplexer. The shunt
port device. The functional schematic      For the 2-meter (144 to 146 MHz in          λ/4 coaxial cable stub CC1 (λ/4 at UHF)
diagram is shown in Fig 1. The VHF         Czech Republic) and 70-cm bands (432        is open at the far end and acts as a short
path (between the VHF and common           to 440 MHz in Czech Republic), we get:      circuit for UHF at the VHF port. The
ports) provides low IL at VHF and high                300                              open end of CC1 is transformed to a
isolation to the UHF port. Similarly,      λ VHF =   144 ⋅ 146
                                                                 = 2.069 m   (Eq 5)    short at the VHF port according to:
the UHF path (between UHF and com-
mon ports) yields low IL at UHF and
high isolation to the VHF port. If we
consider that both bands are suffi-
ciently distant (fUHF / f VHF ≈3 in this
case), several possibilities arise to
solve the diplexer design problem. We
could use lumped design with low
and high-pass filters, a distributed
solution or the combination of lumped
and distributed design. Let’s find a so-
lution that makes construction very
simple and does not require special el-
ements. Of course, good RF param-
eters must be achieved. An IL of less
than 0.5 dB is expected. The isolation
must be better than 65 dB and the
SWR lower than 1.40. My design solu-       Fig 1—A functional diagram of the VHF/UHF diplexer.
tion was analyzed and optimized by
using the SUPER COMPACT pro-
gram. 1

Circuit Description
  The full schematic diagram of the
circuit is shown in Fig 2. The lengths
of the coaxial cables (CCx) are shown
in Table 1. All sections of coaxial
transmission lines used have a char-
acteristic impedance of 50 Ω. We will
consider only a single-frequency de-
sign for the first simplified descrip-
tion. Transmission-line theory is not
intimately discussed here; further dis-
cussion is available elsewhere.2
  We can write the following equations
to express the basic relationships be-
tween VHF and UHF frequencies, f, and
wavelengths, λ:

 f UHF = 3 f VHF                 (Eq 1)

and

          λ VHF
λ UHF =     3
                                 (Eq 2)
                                           Fig 2—A schematic diagram of the VHF/UHF diplexer.
                                           L1, L2—95 nH air-core coil 51/2 turns #20  CC1-CC8—Transmission line sections cut
                                           AWG (0.80 mm) enameled copper wire         (see Table 1 for lengths) from 2.0 m of
                                           wound on a 3-mm-diameter drill with        hand-formable semi-rigid cable (Sucoform
           300
λ VHF = f                        (Eq 3)    approximately 1 mm of space between
                                           turns (95 nH at 145 MHz)
                                                                                      141 Cu, Order Number: 22511635 from
                                                                                      Huber and Suhner; see Table 1 and Note 2)
          VHF                                                          1
                                           L3, L4—32 nH air-core coil 2 /2 turns #20  J1-J3—Panel-mount female N flange jacks
                                           AWG (0.80 mm) enameled copper wire         Rosenberger #53 K 403-200 N3
and                                        wound on a 4-mm-diameter drill with        Misc—Tinned steel box, WBG 40 DONAU,
                                           approximately 2 mm of space between          ×     ×
                                                                                      74×148×30 mm, 0.5 mm thick
1Notes   appear on page 51.                turns (32 nH at 145 MHz)

48 Mar/Apr 2002
 2π l                     zero impedance at VHF to infinite            The UHF port is well isolated at VHF.
Z = − j Z 0 cot                (Eq 7)     impedance at the top of L4 according           Now consider a UHF signal passing
                 λ 
                                            to Eq 8. Next, the same VHF series-          through the diplexer. The open shunt
where                                       resonant circuit (L4 and CC7) again          cable stub CC5 with electrical length
  Z0 = characteristic impedance of          shunts the VHF voltage. Theoretically        λUHF / 2 presents, according to Eq 7,
coaxial cable                               VHF zero impedance is transformed to         infinite impedance at the top end (the
  l = electrical length of coaxial cable    infinity at the common port by CC8           impedance is the same as at the open
                                            (l = λVHF / 4) according to Eq 8. Thus,      end). Then no UHF current can flow
  The λ/4 coaxial cable CC2 (l =λUHF/       the VHF transmission between the             via the series combination of L3 and
4 and λ =λUHF) transforms this theo-        VHF and common ports is not affected.        CC5. The situation is the same for L4
retically zero impedance at UHF to in-
finite impedance at the top of the next
shunt l/4 coaxial cable stub CC3 ac-
cording to:

              2π l 
 Z = jZ 0 tan                   (Eq 8)
              λ 
   There is again a short circuit for
UHF because of CC3 (l = λUHF/4 and
λ= λUHF) according to Eq 7. Theoreti-
cally zero impedance at UHF is trans-
formed again to high impedance at the
common VHF/UHF port by CC4 (l =
λVHF/4) according to Eq 8. Thus, the
UHF transmission between UHF and
VHF/UHF ports is not affected. Both
inductors L1 and L2 have no influence
now. They are shorted for UHF. The
VHF port is well isolated now at UHF.
   Now consider a VHF signal passing
through the diplexer. The shunt cable
stub CC1 presents at VHF an electri-
cal length of about λ UHF / 4 = λVHF / 12
≈ 0.083 λ VHF. Thus, CC1 works like a
parallel capacitor at VHF. From Eq 7,
we get the impedance: Z = –j86.6 Ω; for
example, C = 12.7 pF at fVHF = 145.0
                                            Fig 3—A photo of the VHF/UHF diplexer.
MHz. This capacitance must be elimi-
nated at VHF by using a parallel-reso-
nant circuit tuned at f VHF. From
Thomson’s well-known formula, we
obtain:

              1
L=                2               (Eq 9)
     4π   2
              f       C

where L is in Henries, f in Hertz and C
in Farads. Then L1 = L2 = 95.1 nH.
Now the VHF signal passes through
CC4 to the common port.

UHF Section
  Imagine a VHF signal is passing
through the diplexer. The shunt λ/4 co-
axial-cable stub CC5 (with its end
open) has electrical length l = λ UHF / 2
= λVHF / 6 ≈ 0.167 λVHF. This length
presents the impedance given by Eq 7:
Z = –j28.9 Ω; for example C = 38.0 pF
at fVHF = 145.0 MHz. The VHF signal
must be shorted by the series reso-
nance of CC5 and L3. We obtain the
desired L3 from Eq 9: 31.7 nH. The
λ/4 coaxial cable CC6 (l = λVHF / 4 and
λ = λVHF) transforms this theoretically     Fig 4—A photo of the VHF/UHF diplexer interior.


                                                                                                          Mar/Apr 2002 49
and CC7. The UHF signal is trans-            grounds of the N connectors to get          3. The internal mechanical arrangement
ported by CC6 and CC8 to the common          the best SWR values. After cutting and      of the diplexer is shown in Fig 4. The co-
VHF/UHF port.                                stripping, be sure that each coaxial        axial cables were wound 22 mm in diam-
                                             cable shield has a circular edge. That is   eter. The diplexer looks like a box full of
Voltage Analysis                             especially important for the open ends.     silver snakes! The open ends are kept a
  This analysis was made using SU-             The complete diplexer is shown in Fig     little distance from ground areas.
PER COMPACT software and verified
by using a high-impedance Rohde and
Schwarz URV4 RF millivoltmeter. A
complete-loss model of the diplexer
was used. If either the VHF or common
VHF/UHF port were driven by a
2-meter transmitter with an output
RF power of P TxVHF watts and the
other ports were correctly terminated,
then an RF voltage of amplitude VUHF
at the open ends of CC1, CC3 and CC7
would be approximately:

VVHF = 1.76 50 PTxVHF            (Eq 10)

  If either the UHF or common VHF/
UHF port were driven by a 70-cm
transmitter with an output RF power
of P TxUHF watts and the other ports
were correctly terminated, then an RF
voltage of amplitude VUHF at the open
ends of CC3, CC5 and CC7 would be
approximately:

VUHF = 3.18 50 PTxUHF            (Eq 11)

   Do not touch the open cable ends or
live nodes when the diplexer is carry-
ing RF power! Use the diplexer with
both covers attached and use only a          Fig 5—Measured transmission of the VHF and UHF paths.
correctly adjusted diplexer!

Practical Construction
   I have selected hand-formable semi-
rigid coaxial cable, for it makes assem-
bly of the diplexer very quick and easy.
It holds its shape well after bending and
the 100% cable shielding is soldered at
several points to the grounded case of
the diplexer. This 141-mil, 50-Ω cable3
has these basic electrical characteris-
tics: attenuation = 0.139 dB / meter at
150 MHz; 0.248 dB / meter at 450 MHz;
power handling at +40°C is 1.8 kW at
150 MHz; 0.95 kW at 450 MHz; relative
propagation velocity = 0.70. Keep in
mind that its minimum bending radius
for bending once is 11 mm. All physical
lengths given in Table 1 are measured
on the outer coaxial conductor. The
physical lengths of CCx are 70% of the
electrical lengths for the selected cable.
Inner live coaxial conductors are iso-
lated by about 2 mm of their own PTFE
dielectric. Live connections must be as
short as possible. Make CC1 and CC3 a
little bit longer, approximately 130 mm!
They will be correctly trimmed upon RF
measurement. Coaxial-cable shields
must be connected directly to the            Fig 6—Measured transmission and SWR of the VHF path.

50 Mar/Apr 2002
Fig 8—Full-duplex satellite communication
                                                                                          using two transceivers.



                                                                                          2David  M. Pozar, Microwave Engineering,
Fig 7—Measured transmission and SWR of the UHF path.                                        Second Edition (New York: John Wiley &
                                                                                            Sons Inc, 1998) pp 56-73.
RF Measurement and                          UHF Adjustment                                3Huber and Suhner, Suhner Microwave Cable,

Adjustment                                    Reconnect the 50-Ω load to the VHF            Type Sucoform 141 Cu, Item 22511635. For
                                                                                            a datasheet, visit products.hubersuhner.
  RF measurements and adjustments           port. Now, drive the UHF port with a            com/index_ rfcoaxcable.html and insert the
are necessary before using the di-          swept signal. Adjust coils L3 and L4 to         order number: 22511635.              !!
plexer. The high performance of the         achieve maximum attenuation at 144-
diplexer, which compares with similar       146 MHz. It should adjust to about
professional products on the market,        70 dB (see Fig 7). Check the SWR at the
cannot be realized without sophisti-        UHF port for frequency range of 432-
cated measurement equipment. When           440 MHz. A typical achieved value is
operating at higher power levels (up to     about 1.26:1 (see Fig 7). Close the upper
100 W for VHF or UHF input), perfect        cover and check all RF parameters
adjustment is especially necessary for      again. If you can accept a narrower op-
good performance across the VHF and         erating bandwidth, you may be able to
UHF bandwidths specified here.              achieve greater isolation.
  Here are the basic steps of the ad-
justment procedure. A vector/scalar         RF Performance, Applications
network analyzer is required for per-          The three graphs in Figs 5-7 show the
fect adjustment. Set the swept fre-         RF performance achieved with my unit.
quency range to 100-500 MHz. Set            The VHF/UHF isolation is greater than
the instrument to display both chan-        70 dB, and the power design permits use
nels simultaneously (impedance and          with VHF or UHF transceiver RF out-
transmission traces). With this equip-      put levels up to 100 W.
ment, the adjustment procedures                The power lost will be 2.7 W for VHF
should take no more than 20 minutes.        transmitters and 8.8 W for UHF trans-
                                            mitters. Fig 8 shows a possible applica-
VHF Adjustment                              tion for the diplexer. You can combine 2-
   Connect a 50-Ω load to the UHF port.     meter and 70-cm equipment and split
Drive the VHF port with a swept signal.     the VHF/UHF signals between two
The VHF/UHF port is connected to the        separate antennas. The big advantage
input of the network analyzer. Shorten      of the configuration shown in Fig 8 is the
the open ends of CC1 and CC3 little by      use of only one coaxial antenna feeder.
little to achieve maximum attenuation       Also, two bias T connectors can be in-
at 432–440 MHz. Do not deform the           serted into Fig 8 to feed receive pream-
open ends of the cables during the ad-      plifiers using the coaxial-cable feeder.
justments. It is typical for the achieved   The tees must be inserted at both the
attenuation to be about 70 dB (see          source and load ends of the feeder.
Fig 5). Adjust coils L1 and L2 to mini-     Notes
mize SWR at the VHF port for                1Super Compact is no longer available. It
144-146 MHz. It should be about 1.05:1        evolved into some of the current software
(see Fig 6).                                  offered by Ansoft; www.ansoft.com.

                                                                                                              Mar/Apr 2002 51

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Duplexer

  • 1. A Low-Loss VHF/UHF Diplexer Why use two lengths of expensive feed line when one will do? This handy box lets you use one feed line for both VHF and UHF energy, simultaneously! By Pavel Zanek, OK1DNZ D o you need to operate 145-MHz 144 to 146 MHz, UHF range: 432 to UHF or VHF/UHF port is 100 W CW and 433-MHz transceivers 440 MHz at 25°C simultaneously with one dual- • Low insertion loss (IL): 0.15 dB at • Fully shielded construction band antenna? Do you require a dual- VHF and 0.40 dB at UHF • Easy-to-produce, low-cost solution band 145/433-MHz transceiver to • High isolation: The UHF band is All the parameters above were mea- operate with two separate antennas? isolated by 70 dB from the VHF path. sured in a laboratory on the first Do you have a dual-band transceiver The VHF band is isolated by 70 dB sample of the diplexer. The measure- with high RF output power? No prob- from the UHF path. ments were performed by means of a lem: Here is a description of a simple • All ports are well matched to 50 Ω vector network analyzer (HP-8714B) VHF/ UHF diplexer with good RF pa- with a maximum SWR of 1.26 with an output level of 0 dBm. Two rameters. You need only 50-Ω coaxial • All ports are dc grounded additional 10-dB pads for transmis- cable and some enameled #20 AWG • Maximum RF power at VHF or sion measurement were used to avoid copper wire to build your own diplexer circuit. Table 1—Cable Lengths Features Cable Electrical Physical • Characteristic impedance is 50 Ω Length Length [mm] • Operating VHF frequency range: CC1, CC3 0.242 λ 113 UHF CC2, CC4 0.250 λ 120 Slovenska 518 UHF CC5, CC7 0.500 λ 241 Chrudim UHF Czech Republic, 537 05 CC6, CC8 0.250 λ 362 VHF Zanek.pavel@worldonline.cz Mar/Apr 2002 47
  • 2. mismatch error when a low insertion 300 and loss (IL) was measured. The HP- λ UHF = f (Eq 4) 300 λ UHF = 8714B was calibrated before imped- UHF = 0.688 m (Eq 6) ance measurements. 432 × 440 where frequencies are in megahertz VHF/ UHF Diplexer, and lengths in meters. The single-fre- VHF Section Design Requirements quency design is computed for a geo- Imagine that a UHF signal is passing The VHF/ UHF diplexer is a three- metric center frequency in each band. through the diplexer. The shunt port device. The functional schematic For the 2-meter (144 to 146 MHz in λ/4 coaxial cable stub CC1 (λ/4 at UHF) diagram is shown in Fig 1. The VHF Czech Republic) and 70-cm bands (432 is open at the far end and acts as a short path (between the VHF and common to 440 MHz in Czech Republic), we get: circuit for UHF at the VHF port. The ports) provides low IL at VHF and high 300 open end of CC1 is transformed to a isolation to the UHF port. Similarly, λ VHF = 144 ⋅ 146 = 2.069 m (Eq 5) short at the VHF port according to: the UHF path (between UHF and com- mon ports) yields low IL at UHF and high isolation to the VHF port. If we consider that both bands are suffi- ciently distant (fUHF / f VHF ≈3 in this case), several possibilities arise to solve the diplexer design problem. We could use lumped design with low and high-pass filters, a distributed solution or the combination of lumped and distributed design. Let’s find a so- lution that makes construction very simple and does not require special el- ements. Of course, good RF param- eters must be achieved. An IL of less than 0.5 dB is expected. The isolation must be better than 65 dB and the SWR lower than 1.40. My design solu- Fig 1—A functional diagram of the VHF/UHF diplexer. tion was analyzed and optimized by using the SUPER COMPACT pro- gram. 1 Circuit Description The full schematic diagram of the circuit is shown in Fig 2. The lengths of the coaxial cables (CCx) are shown in Table 1. All sections of coaxial transmission lines used have a char- acteristic impedance of 50 Ω. We will consider only a single-frequency de- sign for the first simplified descrip- tion. Transmission-line theory is not intimately discussed here; further dis- cussion is available elsewhere.2 We can write the following equations to express the basic relationships be- tween VHF and UHF frequencies, f, and wavelengths, λ: f UHF = 3 f VHF (Eq 1) and λ VHF λ UHF = 3 (Eq 2) Fig 2—A schematic diagram of the VHF/UHF diplexer. L1, L2—95 nH air-core coil 51/2 turns #20 CC1-CC8—Transmission line sections cut AWG (0.80 mm) enameled copper wire (see Table 1 for lengths) from 2.0 m of wound on a 3-mm-diameter drill with hand-formable semi-rigid cable (Sucoform 300 λ VHF = f (Eq 3) approximately 1 mm of space between turns (95 nH at 145 MHz) 141 Cu, Order Number: 22511635 from Huber and Suhner; see Table 1 and Note 2) VHF 1 L3, L4—32 nH air-core coil 2 /2 turns #20 J1-J3—Panel-mount female N flange jacks AWG (0.80 mm) enameled copper wire Rosenberger #53 K 403-200 N3 and wound on a 4-mm-diameter drill with Misc—Tinned steel box, WBG 40 DONAU, approximately 2 mm of space between × × 74×148×30 mm, 0.5 mm thick 1Notes appear on page 51. turns (32 nH at 145 MHz) 48 Mar/Apr 2002
  • 3.  2π l  zero impedance at VHF to infinite The UHF port is well isolated at VHF. Z = − j Z 0 cot   (Eq 7) impedance at the top of L4 according Now consider a UHF signal passing  λ  to Eq 8. Next, the same VHF series- through the diplexer. The open shunt where resonant circuit (L4 and CC7) again cable stub CC5 with electrical length Z0 = characteristic impedance of shunts the VHF voltage. Theoretically λUHF / 2 presents, according to Eq 7, coaxial cable VHF zero impedance is transformed to infinite impedance at the top end (the l = electrical length of coaxial cable infinity at the common port by CC8 impedance is the same as at the open (l = λVHF / 4) according to Eq 8. Thus, end). Then no UHF current can flow The λ/4 coaxial cable CC2 (l =λUHF/ the VHF transmission between the via the series combination of L3 and 4 and λ =λUHF) transforms this theo- VHF and common ports is not affected. CC5. The situation is the same for L4 retically zero impedance at UHF to in- finite impedance at the top of the next shunt l/4 coaxial cable stub CC3 ac- cording to:  2π l  Z = jZ 0 tan  (Eq 8)  λ  There is again a short circuit for UHF because of CC3 (l = λUHF/4 and λ= λUHF) according to Eq 7. Theoreti- cally zero impedance at UHF is trans- formed again to high impedance at the common VHF/UHF port by CC4 (l = λVHF/4) according to Eq 8. Thus, the UHF transmission between UHF and VHF/UHF ports is not affected. Both inductors L1 and L2 have no influence now. They are shorted for UHF. The VHF port is well isolated now at UHF. Now consider a VHF signal passing through the diplexer. The shunt cable stub CC1 presents at VHF an electri- cal length of about λ UHF / 4 = λVHF / 12 ≈ 0.083 λ VHF. Thus, CC1 works like a parallel capacitor at VHF. From Eq 7, we get the impedance: Z = –j86.6 Ω; for example, C = 12.7 pF at fVHF = 145.0 Fig 3—A photo of the VHF/UHF diplexer. MHz. This capacitance must be elimi- nated at VHF by using a parallel-reso- nant circuit tuned at f VHF. From Thomson’s well-known formula, we obtain: 1 L= 2 (Eq 9) 4π 2 f C where L is in Henries, f in Hertz and C in Farads. Then L1 = L2 = 95.1 nH. Now the VHF signal passes through CC4 to the common port. UHF Section Imagine a VHF signal is passing through the diplexer. The shunt λ/4 co- axial-cable stub CC5 (with its end open) has electrical length l = λ UHF / 2 = λVHF / 6 ≈ 0.167 λVHF. This length presents the impedance given by Eq 7: Z = –j28.9 Ω; for example C = 38.0 pF at fVHF = 145.0 MHz. The VHF signal must be shorted by the series reso- nance of CC5 and L3. We obtain the desired L3 from Eq 9: 31.7 nH. The λ/4 coaxial cable CC6 (l = λVHF / 4 and λ = λVHF) transforms this theoretically Fig 4—A photo of the VHF/UHF diplexer interior. Mar/Apr 2002 49
  • 4. and CC7. The UHF signal is trans- grounds of the N connectors to get 3. The internal mechanical arrangement ported by CC6 and CC8 to the common the best SWR values. After cutting and of the diplexer is shown in Fig 4. The co- VHF/UHF port. stripping, be sure that each coaxial axial cables were wound 22 mm in diam- cable shield has a circular edge. That is eter. The diplexer looks like a box full of Voltage Analysis especially important for the open ends. silver snakes! The open ends are kept a This analysis was made using SU- The complete diplexer is shown in Fig little distance from ground areas. PER COMPACT software and verified by using a high-impedance Rohde and Schwarz URV4 RF millivoltmeter. A complete-loss model of the diplexer was used. If either the VHF or common VHF/UHF port were driven by a 2-meter transmitter with an output RF power of P TxVHF watts and the other ports were correctly terminated, then an RF voltage of amplitude VUHF at the open ends of CC1, CC3 and CC7 would be approximately: VVHF = 1.76 50 PTxVHF (Eq 10) If either the UHF or common VHF/ UHF port were driven by a 70-cm transmitter with an output RF power of P TxUHF watts and the other ports were correctly terminated, then an RF voltage of amplitude VUHF at the open ends of CC3, CC5 and CC7 would be approximately: VUHF = 3.18 50 PTxUHF (Eq 11) Do not touch the open cable ends or live nodes when the diplexer is carry- ing RF power! Use the diplexer with both covers attached and use only a Fig 5—Measured transmission of the VHF and UHF paths. correctly adjusted diplexer! Practical Construction I have selected hand-formable semi- rigid coaxial cable, for it makes assem- bly of the diplexer very quick and easy. It holds its shape well after bending and the 100% cable shielding is soldered at several points to the grounded case of the diplexer. This 141-mil, 50-Ω cable3 has these basic electrical characteris- tics: attenuation = 0.139 dB / meter at 150 MHz; 0.248 dB / meter at 450 MHz; power handling at +40°C is 1.8 kW at 150 MHz; 0.95 kW at 450 MHz; relative propagation velocity = 0.70. Keep in mind that its minimum bending radius for bending once is 11 mm. All physical lengths given in Table 1 are measured on the outer coaxial conductor. The physical lengths of CCx are 70% of the electrical lengths for the selected cable. Inner live coaxial conductors are iso- lated by about 2 mm of their own PTFE dielectric. Live connections must be as short as possible. Make CC1 and CC3 a little bit longer, approximately 130 mm! They will be correctly trimmed upon RF measurement. Coaxial-cable shields must be connected directly to the Fig 6—Measured transmission and SWR of the VHF path. 50 Mar/Apr 2002
  • 5. Fig 8—Full-duplex satellite communication using two transceivers. 2David M. Pozar, Microwave Engineering, Fig 7—Measured transmission and SWR of the UHF path. Second Edition (New York: John Wiley & Sons Inc, 1998) pp 56-73. RF Measurement and UHF Adjustment 3Huber and Suhner, Suhner Microwave Cable, Adjustment Reconnect the 50-Ω load to the VHF Type Sucoform 141 Cu, Item 22511635. For a datasheet, visit products.hubersuhner. RF measurements and adjustments port. Now, drive the UHF port with a com/index_ rfcoaxcable.html and insert the are necessary before using the di- swept signal. Adjust coils L3 and L4 to order number: 22511635. !! plexer. The high performance of the achieve maximum attenuation at 144- diplexer, which compares with similar 146 MHz. It should adjust to about professional products on the market, 70 dB (see Fig 7). Check the SWR at the cannot be realized without sophisti- UHF port for frequency range of 432- cated measurement equipment. When 440 MHz. A typical achieved value is operating at higher power levels (up to about 1.26:1 (see Fig 7). Close the upper 100 W for VHF or UHF input), perfect cover and check all RF parameters adjustment is especially necessary for again. If you can accept a narrower op- good performance across the VHF and erating bandwidth, you may be able to UHF bandwidths specified here. achieve greater isolation. Here are the basic steps of the ad- justment procedure. A vector/scalar RF Performance, Applications network analyzer is required for per- The three graphs in Figs 5-7 show the fect adjustment. Set the swept fre- RF performance achieved with my unit. quency range to 100-500 MHz. Set The VHF/UHF isolation is greater than the instrument to display both chan- 70 dB, and the power design permits use nels simultaneously (impedance and with VHF or UHF transceiver RF out- transmission traces). With this equip- put levels up to 100 W. ment, the adjustment procedures The power lost will be 2.7 W for VHF should take no more than 20 minutes. transmitters and 8.8 W for UHF trans- mitters. Fig 8 shows a possible applica- VHF Adjustment tion for the diplexer. You can combine 2- Connect a 50-Ω load to the UHF port. meter and 70-cm equipment and split Drive the VHF port with a swept signal. the VHF/UHF signals between two The VHF/UHF port is connected to the separate antennas. The big advantage input of the network analyzer. Shorten of the configuration shown in Fig 8 is the the open ends of CC1 and CC3 little by use of only one coaxial antenna feeder. little to achieve maximum attenuation Also, two bias T connectors can be in- at 432–440 MHz. Do not deform the serted into Fig 8 to feed receive pream- open ends of the cables during the ad- plifiers using the coaxial-cable feeder. justments. It is typical for the achieved The tees must be inserted at both the attenuation to be about 70 dB (see source and load ends of the feeder. Fig 5). Adjust coils L1 and L2 to mini- Notes mize SWR at the VHF port for 1Super Compact is no longer available. It 144-146 MHz. It should be about 1.05:1 evolved into some of the current software (see Fig 6). offered by Ansoft; www.ansoft.com. Mar/Apr 2002 51