3. TRADITIONAL
PRODUCT
DEVELOPMENT
CONCURRENT
ENGINEERING
The ‘WALL’ between
manufacturing and design
engineering
Only when the design
engineering department
completes its work, then only
the process planning begins
Manufacturing department
includes early stages of design
It includes
Design for manufacturing
and assembly
Design for quality
Design for cost
Design for life cycle
4. Why Concurrent Engineering?
• Pace of market change has increased
• Companies must keep pace with changing markets
• Decisions made sooner rather than later
• Reduces/eliminates repetition of tasks
• Reduces waste and reworking of design
• Product quicker to market
• Maximises company profit
• Company operates more efficiently
5. Design for manufacturing and
assembly
70% of life cycle cost of the product is determined by
basic decisions made during product design
-Material for each part
-Part geometry
-Tolerances
-surface finish
-Assembly methods to be used
Organizational Changes in DFM/A
Design Principles and Guidelines
6. Design for Quality
Def: Principles and procedures employed to ensure the
highest possible quality is designed into product
Objectives:
Customer requirements
Robust .
Continuous improvements
7. Design for Product Cost
Major factor for commercial success
DFC refers to the efforts of the company to specifically
identify how design decisions effect product cost and
develop ways to reduce cost through design.
Costs of inspection
Purchasing
Distribution
Inventory control
Overhead
8. Design for Life Cycle
Product after it has been manufactured
Product delivery to product disposal
Instability
Reliability
Install ability
Reliability
Maintainability
Serviceability
upgradability