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TAKIANTON
G GROUP
Fly Killer
Fly Killer
Manufacturing Process
Sequence
    What is your primary process?
    Why did you choose this
    process?

   The main process is cutting because
    manufacturing fly killer . The first step cut the
    plastic bottle into 3 part and assembled
    together.
Manufacturing Process
Sequence
   What is your secondary
    process? Why did you choose
    this process?

   The secondary process is Drilling process. We
    will drill hole at the upper part of product to a
    size 2×2 cm² because nature of the mayfly will
    fly approach light.
Manufacturing Process
Sequence
    What is your tertiary
    process? Why did you
    choose this process?
   The tertiary process is painting process . We
    will painting the black color because mayfly
    will fly into hole with a light and assembled
    with the lamp.
Product function

    With your selected
    material, how is your material
    compatible with product
    geometry and manufacturing
    processes?
   The material selected is appropriate to product
    and the product is circular cylinder because
    easy to find and convenient.
Product function

     What is the normal applied
    load to the material? Can
    your material take such
    load?
   Product can get load.
    Load estimate have 1 Newton.
Product function

    What is the normal ambient
    conditions to your material?
   Heat of the lamp affect product have heat.
   Water have affect cause frazzle of lamp.
Product function

    With your selected manufacturing
    process, how is your process
    compatible with the product
    geometry?

   Product is associated with circular cylinder as
    material used is circular cylinder
Manufacturing
cost calculation
Material costs per part
Head:
cM=(2bath/1piece)(1piece/part)(1)= 2 bath/part

Body:
cM=(2bath/1piece)(1piece/part)(1)= 2 bath/part

Base:
cM=(2bath/1piece)(1piece/part)(1)= 2 bath/part

Lamp:
cM=(50bath/1 piece)(1piece/part)(1)=50bath/part
Tooling costs per part
Head:
cT=(150bath/run)(20part/run)=7.5bath/part
Body:
cT=(150bath/run)(20part/run)=7.5bath/part
base:
cT=(150bath/run)(20part/run)=7.5bath/part
Processing costs per
          part
Head:
cP=(10bath/hr)(1.5hr/part)=15bath/part
Body:
cP=(10bath/hr)(1hr/part)=10bath/part
base:
cP=(10bath/hr)(0.5hr/part)=5bath/part
Lamp:
cP=(10bath/hr)(0.5hr/part)=5bath/part
Total costs


         C
=cM+cT+cP=113.5bath/part
Takiantong group

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Takiantong group

  • 3. Manufacturing Process Sequence What is your primary process? Why did you choose this process?  The main process is cutting because manufacturing fly killer . The first step cut the plastic bottle into 3 part and assembled together.
  • 4.
  • 5. Manufacturing Process Sequence  What is your secondary process? Why did you choose this process?  The secondary process is Drilling process. We will drill hole at the upper part of product to a size 2×2 cm² because nature of the mayfly will fly approach light.
  • 6.
  • 7. Manufacturing Process Sequence What is your tertiary process? Why did you choose this process?  The tertiary process is painting process . We will painting the black color because mayfly will fly into hole with a light and assembled with the lamp.
  • 8.
  • 9. Product function With your selected material, how is your material compatible with product geometry and manufacturing processes?  The material selected is appropriate to product and the product is circular cylinder because easy to find and convenient.
  • 10. Product function What is the normal applied load to the material? Can your material take such load?  Product can get load. Load estimate have 1 Newton.
  • 11. Product function What is the normal ambient conditions to your material?  Heat of the lamp affect product have heat.  Water have affect cause frazzle of lamp.
  • 12. Product function With your selected manufacturing process, how is your process compatible with the product geometry?  Product is associated with circular cylinder as material used is circular cylinder
  • 14. Material costs per part Head: cM=(2bath/1piece)(1piece/part)(1)= 2 bath/part Body: cM=(2bath/1piece)(1piece/part)(1)= 2 bath/part Base: cM=(2bath/1piece)(1piece/part)(1)= 2 bath/part Lamp: cM=(50bath/1 piece)(1piece/part)(1)=50bath/part
  • 15. Tooling costs per part Head: cT=(150bath/run)(20part/run)=7.5bath/part Body: cT=(150bath/run)(20part/run)=7.5bath/part base: cT=(150bath/run)(20part/run)=7.5bath/part
  • 16. Processing costs per part Head: cP=(10bath/hr)(1.5hr/part)=15bath/part Body: cP=(10bath/hr)(1hr/part)=10bath/part base: cP=(10bath/hr)(0.5hr/part)=5bath/part Lamp: cP=(10bath/hr)(0.5hr/part)=5bath/part
  • 17. Total costs C =cM+cT+cP=113.5bath/part