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Autonomous Robotic Manipulator

Team ARM - University of Massachusetts Lowell




       Philip Colangelo, ZiChang Ruan, Allen Antony
Outline

●
    The Problem
●
    The Solution – Our Goal Design
●
    Current Progress
●
    Key Features
●
    Performance Measures
●
    Timeline/Budget
●
    Next Steps
Problem

●
    Our focus
    –   People who rely on a feeding staff
        ●
            In home, school, hospital, etc.
●
    Need
    –   Inhibiting situations
        ●
            Illness, cognitive challenges, paralysis, gross motor
            control, etc.
    –   “785 million people have a physical and or mental
        disability” [1].
Outline

●
    The Problem
●
    The Solution – Our Goal Design
●
    Current Progress
●
    Key Features
●
    Performance Measures
●
    Timeline/Budget
●
    Next Steps
Solution

●
    A feeding device that can be controlled by
    someone who cannot feed themselves.
    –   Robotic Feeding Arm
●
    Benefits from solution
    –   Independence for users to feed themselves.
    –   Improved quality of life
    –   Frees up staff
Outline

●
    The Problem
●
    The Solution – Our Goal Design
●
    Current Progress – what we have done.
●
    Key Features
●
    Performance Measures
●
    Timeline/Budget
●
    Next Steps
Current Progress – Robot Arm

●
    Schematic
    –   Links
    –   Joint angles
    –   Joint positions
    –   4 DOF
    –   |λθθθ|


                          Initial Robot Arm Schematic
Current Progress – Robot Arm
         Solid Works Prototype
Current Progress – Robot Arm

●
    Link Lengths
    –   Ratios:
        ●
            L1: 1
        ●
            L2: 1/1.618
        ●
            L3: 1/3.236
    –   Desired Length
        ●
            With L1 = 13” ARM can reach up to 18.88”
Current Progress – Robot Arm
●
    Motors
    –   5 DC Servo Motors
        ●
            λ1+θ1: SPG785A and Top Mount (7:1)
        ●
            θ2: HS-805BB Mega Power Servo
        ●
            θ3: HS-322HD Standard Deluxe Servo
        ●
            Bowl: HS-1425CR (Continuous Rotation) Servo




            SPG785A Top Mount [2]     HS-805BB [3]
Current Progress - Sensors

●
    Proximity Infrared Sensors
    –   Obstacle avoidance
    –   Sharp GP2D120XJ00F
        ●
            Range: 3cm to 30cm
                                 Sharp Proximity Sensor [4].
        ●
            Analog output
Current Progress - Control

●
    Microprocessor
    –   5 ADC pins for proximity sensors
    –   5 16-bit Timer registers for PWM output
        ●
            PWM 16 bit resolution
    –   DIP package
●
    PIC32MX series
●
    PIC24FJ series


                                    Microprocessor 40-DIP package [5].
Current Progress – Prototype
Current Progress – Program Flow
Outline

●
    The Problem
●
    The Solution – Our Goal Design
●
    Current Progress
●
    Key Features
●
    Performance Measures
●
    Timeline/Budget
●
    Next Steps
Key Features – Safety

●
    RFID
    –   Device will only work when in range
    –   Safety shut off when no tag is read
●
    Panic Button
    –   In case of an emergency user can override device
        to shut down and call for help.
Key Features – Kinematics
●
    Inverse Kinematics (IK)
    –   Location
         ●
             Pin point desired location
         ●
             Feedback from camera will
             update end effector to meet
             user
    –   Obstacle avoidance
         ●
             IK's allows for remapping
Key Features – User Interface

●
    Push Button
    –   For users with gross motor skills
    –   2 buttons
         ●
             Bowl motor
         ●
             Food present and return
●
    Facial Recognition
    -   Various facial movements to trigger device
    -   Arm can meet user position
Key Features – User Interface

●
    Open Source Computer Vision
    –   Facial recognition              [6]


    –   Head movement
Key Features – Bowl and Spoon

●
    Bowl
    –   Rotating and removable
●
    Spoon
    –   Removable
                                   Bowl




                    End Effector
What Sets our Design Apart

●
    Cost Effective
    –   Manufacturing could make affordable for in home
        use.
●
    Smart Design
    –   Small learning curve
    –   Simple design keeps costs low
●
    Easy maintenance
●
    Small footprint
●
    Grand potential
Outline

●
    The Problem
●
    The Solution – Our Goal Design
●
    Current Progress
●
    Key Features
●
    Performance Measures
●
    Timeline/Budget
●
    Next Steps
Performance Measures

Category                               Measurement     Description
  User Interaction
Push Buttons for arm control   Human interaction       The push button interface will be a success if the robot can be
                                                       triggered by different types of users.

      Head Movement            Human interaction       The head movement interface will be a success if the robot
                                                       can be triggered by sideways head movement of different
                                                       users.

       Facial Features         Human interaction       The facial features interface will be a success if the robot can
                                                       be triggered by facial expressions of different users.


Movement Efficiency
     Obstacle Avoidance        Path of Motion          Observation of arms behavior given an obstacle in test
                                                       environment.

       Food Spillage           Waste                   Performance of the arms ability to provide a smooth path for
                                                       the food to travel, any spillage from spoon will be
                                                       unsuccessful.

       Repeatability           Number of Completions   10 successful food deliveries will be a success.
Outline

●
    The Problem
●
    The Solution – Our Goal Design
●
    Current Progress
●
    Key Features
●
    Performance Measures
●
    Timeline/Budget
●
    Next Steps
Timeline - Milestones

  Milestone            Range
    Design       December – January
  Prototype      January – February
Debug/Redesign       February
    Build              March
    Debug              March
   Finalize            April
Timeline - Detailed

Pick out RFID system                          Jan 28    Place bulk order
continue developing openCV software            Feb. 4
Build prototype ARM                           Feb. 11   Code IKS, PIR sensors
Debug ARM mechanics and sensors               Feb. 18   continue developing openCV software
Research for new ways to improve the design   Feb 25    Design Electronic Schematic
Design PCB                                    Mar. 4    Mar. 7th 1hr online info sessions for finalist begins
Optimize/Redesign PCB – Order                 Mar. 11   Test Open CV software
Solder PCB                                    Mar. 18   Implement Open CV software with ARM
Test ARM                                      Mar. 25   Test with RFID
Build housing unit                             Apr. 1
Test and Debug ARM                             Apr. 8
                                              Apr. 15   Apr. 22nd Final Report Due
Continue test and debug                       Apr. 22   Apr. 25th 1hr online info sessions ends
Finalize                                      Apr. 29
                                              May 1     Flight to Disney World !!!
Budget
●
    Given $2500 for project development and travel
    –   Our current design is high-averaging around
        $1000 for parts.
Outline

●
    The Problem
●
    The Solution – Our Goal Design
●
    Current Progress
●
    Key Features
●
    Performance Measures
●
    Timeline/Budget
●
    Next Steps
Next Steps
●
    Code
    –   Inverse kinematics
    –   Obstacle avoidance
    –   Computer Vision
●
    Electronics
    –   Finalize schematic
    –   Design PCB for control circuit
●
    Base
    –   Design housing (pending on Atom)
References

[1] Report: 15 percent of world population is disabled. [Online]. Available:
http://www.washingtonpost.com/national/report-15-percent-of-world-population-is-
disabled/2011/06/09/AGZcqBNH_story.html
[2] SPG785A Top Mount. [Online] Available:
http://www.servocity.com/html/spg785a_top_mount.html
[3] HS-805BB Giant Scale Servo Motor. [Online] Available:
http://www.robotshop.com/hitec-hs805BB-servo-motor.html
[4] Infrared Proximity Sensor Short Range - Sharp GP2D120XJ00F. [Online].
Available: https://www.sparkfun.com/products/8959
[5] PIC Microcontroller. [Online]. Available: http://media.digikey.com/Photos/Microchip
%20Tech%20Photos/PIC18LF44K22-I%5EP.jpg
[6] OpenCV. [Online]. Available: http://opencv.org/wp-
content/themes/opencv/images/logo.png

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Mid review presentation

  • 1. Autonomous Robotic Manipulator Team ARM - University of Massachusetts Lowell Philip Colangelo, ZiChang Ruan, Allen Antony
  • 2. Outline ● The Problem ● The Solution – Our Goal Design ● Current Progress ● Key Features ● Performance Measures ● Timeline/Budget ● Next Steps
  • 3. Problem ● Our focus – People who rely on a feeding staff ● In home, school, hospital, etc. ● Need – Inhibiting situations ● Illness, cognitive challenges, paralysis, gross motor control, etc. – “785 million people have a physical and or mental disability” [1].
  • 4. Outline ● The Problem ● The Solution – Our Goal Design ● Current Progress ● Key Features ● Performance Measures ● Timeline/Budget ● Next Steps
  • 5. Solution ● A feeding device that can be controlled by someone who cannot feed themselves. – Robotic Feeding Arm ● Benefits from solution – Independence for users to feed themselves. – Improved quality of life – Frees up staff
  • 6. Outline ● The Problem ● The Solution – Our Goal Design ● Current Progress – what we have done. ● Key Features ● Performance Measures ● Timeline/Budget ● Next Steps
  • 7. Current Progress – Robot Arm ● Schematic – Links – Joint angles – Joint positions – 4 DOF – |λθθθ| Initial Robot Arm Schematic
  • 8. Current Progress – Robot Arm Solid Works Prototype
  • 9. Current Progress – Robot Arm ● Link Lengths – Ratios: ● L1: 1 ● L2: 1/1.618 ● L3: 1/3.236 – Desired Length ● With L1 = 13” ARM can reach up to 18.88”
  • 10. Current Progress – Robot Arm ● Motors – 5 DC Servo Motors ● λ1+θ1: SPG785A and Top Mount (7:1) ● θ2: HS-805BB Mega Power Servo ● θ3: HS-322HD Standard Deluxe Servo ● Bowl: HS-1425CR (Continuous Rotation) Servo SPG785A Top Mount [2] HS-805BB [3]
  • 11. Current Progress - Sensors ● Proximity Infrared Sensors – Obstacle avoidance – Sharp GP2D120XJ00F ● Range: 3cm to 30cm Sharp Proximity Sensor [4]. ● Analog output
  • 12. Current Progress - Control ● Microprocessor – 5 ADC pins for proximity sensors – 5 16-bit Timer registers for PWM output ● PWM 16 bit resolution – DIP package ● PIC32MX series ● PIC24FJ series Microprocessor 40-DIP package [5].
  • 13. Current Progress – Prototype
  • 14. Current Progress – Program Flow
  • 15. Outline ● The Problem ● The Solution – Our Goal Design ● Current Progress ● Key Features ● Performance Measures ● Timeline/Budget ● Next Steps
  • 16. Key Features – Safety ● RFID – Device will only work when in range – Safety shut off when no tag is read ● Panic Button – In case of an emergency user can override device to shut down and call for help.
  • 17. Key Features – Kinematics ● Inverse Kinematics (IK) – Location ● Pin point desired location ● Feedback from camera will update end effector to meet user – Obstacle avoidance ● IK's allows for remapping
  • 18. Key Features – User Interface ● Push Button – For users with gross motor skills – 2 buttons ● Bowl motor ● Food present and return ● Facial Recognition - Various facial movements to trigger device - Arm can meet user position
  • 19. Key Features – User Interface ● Open Source Computer Vision – Facial recognition [6] – Head movement
  • 20. Key Features – Bowl and Spoon ● Bowl – Rotating and removable ● Spoon – Removable Bowl End Effector
  • 21. What Sets our Design Apart ● Cost Effective – Manufacturing could make affordable for in home use. ● Smart Design – Small learning curve – Simple design keeps costs low ● Easy maintenance ● Small footprint ● Grand potential
  • 22. Outline ● The Problem ● The Solution – Our Goal Design ● Current Progress ● Key Features ● Performance Measures ● Timeline/Budget ● Next Steps
  • 23. Performance Measures Category Measurement Description User Interaction Push Buttons for arm control Human interaction The push button interface will be a success if the robot can be triggered by different types of users. Head Movement Human interaction The head movement interface will be a success if the robot can be triggered by sideways head movement of different users. Facial Features Human interaction The facial features interface will be a success if the robot can be triggered by facial expressions of different users. Movement Efficiency Obstacle Avoidance Path of Motion Observation of arms behavior given an obstacle in test environment. Food Spillage Waste Performance of the arms ability to provide a smooth path for the food to travel, any spillage from spoon will be unsuccessful. Repeatability Number of Completions 10 successful food deliveries will be a success.
  • 24. Outline ● The Problem ● The Solution – Our Goal Design ● Current Progress ● Key Features ● Performance Measures ● Timeline/Budget ● Next Steps
  • 25. Timeline - Milestones Milestone Range Design December – January Prototype January – February Debug/Redesign February Build March Debug March Finalize April
  • 26. Timeline - Detailed Pick out RFID system Jan 28 Place bulk order continue developing openCV software Feb. 4 Build prototype ARM Feb. 11 Code IKS, PIR sensors Debug ARM mechanics and sensors Feb. 18 continue developing openCV software Research for new ways to improve the design Feb 25 Design Electronic Schematic Design PCB Mar. 4 Mar. 7th 1hr online info sessions for finalist begins Optimize/Redesign PCB – Order Mar. 11 Test Open CV software Solder PCB Mar. 18 Implement Open CV software with ARM Test ARM Mar. 25 Test with RFID Build housing unit Apr. 1 Test and Debug ARM Apr. 8 Apr. 15 Apr. 22nd Final Report Due Continue test and debug Apr. 22 Apr. 25th 1hr online info sessions ends Finalize Apr. 29 May 1 Flight to Disney World !!!
  • 27. Budget ● Given $2500 for project development and travel – Our current design is high-averaging around $1000 for parts.
  • 28. Outline ● The Problem ● The Solution – Our Goal Design ● Current Progress ● Key Features ● Performance Measures ● Timeline/Budget ● Next Steps
  • 29. Next Steps ● Code – Inverse kinematics – Obstacle avoidance – Computer Vision ● Electronics – Finalize schematic – Design PCB for control circuit ● Base – Design housing (pending on Atom)
  • 30. References [1] Report: 15 percent of world population is disabled. [Online]. Available: http://www.washingtonpost.com/national/report-15-percent-of-world-population-is- disabled/2011/06/09/AGZcqBNH_story.html [2] SPG785A Top Mount. [Online] Available: http://www.servocity.com/html/spg785a_top_mount.html [3] HS-805BB Giant Scale Servo Motor. [Online] Available: http://www.robotshop.com/hitec-hs805BB-servo-motor.html [4] Infrared Proximity Sensor Short Range - Sharp GP2D120XJ00F. [Online]. Available: https://www.sparkfun.com/products/8959 [5] PIC Microcontroller. [Online]. Available: http://media.digikey.com/Photos/Microchip %20Tech%20Photos/PIC18LF44K22-I%5EP.jpg [6] OpenCV. [Online]. Available: http://opencv.org/wp- content/themes/opencv/images/logo.png