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Variant configuration-training-document
1.
Variant Configuration
2.
Slide Number 2 ©2008
Capgemini What is the Purpose of variant Configuration Variant configuration is for manufacturing complex products in which customer determines the features of the product. Objective of variant configuration is to react quickly to customers’ requirements. Here it needs not to create separate material for each variant of a product. When companies introduce variant configuration this often goes beyond a business process re-engineering project. Variant configuration offers an opportunity to restructure product structures for which then processes are defined. This has a direct impact to the core areas such as marketing and product data management
3.
Slide Number 3 ©2008
Capgemini What is the Use of variant Configuration It is tool which helps to simplify the complex manufacturing of final product more varieties and variation of the input material To ensure right choice is delivered Easy for the sales person to select & Communication is fast and clear Ensures production of right item New products can be configured immediately by the system itself and all changes in the costs of production, pricing for the new product are taken into account by the system automatically. This session will walk you through the steps of building a simple VC model.
4.
Slide Number 4 ©2008
Capgemini Who Should Use Variant Configuration?
5.
Slide Number 5 ©2008
Capgemini Variant Configuration Configurable material Characteristic Value1 Value2 Value3 Class Configurable profile Dependency
6.
Slide Number 6 ©2008
Capgemini Color Silver Black Blue RAM 1GB 2GB 3GB HDD 120 GB 160 GB 280 GB Processor Intel AMD
7.
Slide Number 7 ©2008
Capgemini Creating characteristics
8.
Slide Number 8 ©2008
Capgemini Steps – For creating Characteristics Menu Path :Logistics Central Functions variant Configuration Environment Classification Master Data CT04-Charecterstics. 1) Enter Characteristics Name and Select Create Button 2) Enter Description in Basic data Tab, Enter data type (Character Format), Enter Number of Characters , Select Multiple Value radio button and Enter Characteristics values and Save it. 3) If we want to Create Another Characteristic Repeat the same procedure 4) Also create the characteristic for Price. Specify the values of all Characteristics in Values tab. And In the addition data Tab enter Table name SDCOM and Field name VKOND, Select Not Ready for Input option.
9.
Slide Number 9 ©2008
Capgemini Create Characteristics Select Create Button Select Basic Data Tab
10.
Slide Number 10 ©2008
Capgemini Create Characteristics (Continued) Enter Description Status must be set to Released Select Character Format Select Multiple Values
11.
Slide Number 11 ©2008
Capgemini Create Characteristics (Continued) Select the Values Tab & Give the Characteristic values with description
12.
Slide Number 12 ©2008
Capgemini Creating Price Characteristic
13.
Slide Number 13 ©2008
Capgemini Creating Price Characteristic (Continued) Select Not Ready for Input Enter the Field Name VKOND Select the table Name SDCOM
14.
Slide Number 14 ©2008
Capgemini Steps – Creating Class Menu Path :Logistics Central Functions Variant Configuration Environment Classification Master Data CL02 – Class In Variant Configuration we use the Class to Group the Characteristics that Describe the Configurable Material. We need to link the Class to the Configurable Material so that we allow that Material to be Configured by using the Characteristics of the Class. We can use a Class in the Variant Configuration if the Class has a Class Type that Support the Variant Configuration. 1) Enter Class name and enter Class Type = 300 (Variants) 2) Select the Icon Create, Basic data Tab enter Description and status must be Set to Release 3) Select the Tab Characteristic and enter the Characteristics and Save.
15.
Slide Number 15 ©2008
Capgemini Create Class Enter the Class Description Enter Class type 300 Select the create Button
16.
Slide Number 16 ©2008
Capgemini Create Class (Continued) Enter Class description Status must be set to Released Indicates not to check similar characteristic values
17.
Slide Number 17 ©2008
Capgemini Add Characteristics to the Class Select Characteristic Tab and enter the Characteristics and Save it.
18.
Slide Number 18 ©2008
Capgemini Creating a Configurable Material A material with different features or characteristics and options is known as configurable material. Example: PC, Car. Configurable materials are either created in a material type that allows the configuration (n the standard system, the material type KMAT) or they are given the indicator Configurable in the material master record. Specify the Industry sector is Mechanical Engineering & Material type is Configurable Material Item category group is 0002 In basic data 2 tab we need to select the check box configurable material Class type is 300
19.
Slide Number 19 ©2008
Capgemini Creating Configurable Material Enter The Class Select the Characteristics
20.
Slide Number 20 ©2008
Capgemini Configuration Profile – CU41 Menu Path :Logistics Central Functions variant Configuration Configuration ProfileCU41 Create Each configurable object must have a configuration profile. The configuration profile for a material controls the configuration process in the sales order We maintain the configuration profile for the configurable objects to define the central settings for the configuring the objects we can control all the settings that effect the display options and the scope of the characteristics on the value assignment screen. Select the Object Material, Specify the required material and press enter Now specify Priority, Profile name and Class type (300).Select the Profile and from the main menu select Goto Profile detail select the tab configuration initial screen in process field tab select the sales order. And specify the BOM explosion SD01 and save it.
21.
Slide Number 21 ©2008
Capgemini Configuration Profile (Continued) Enter the Priority & Profile Name Enter the Class Type 300
22.
Slide Number 22 ©2008
Capgemini Configuration Profile (Continued) Select Characteristic values
23.
Slide Number 23 ©2008
Capgemini Configuration Profile (Continued) Select the application SD01 Select Sales order
24.
Slide Number 24 ©2008
Capgemini Dependency's It describes the inter dependency's between the characteristics and characteristic values and it controls which components are to be selected from the Bill of Material. Use : In Variant Configuration, we use dependencies to control combinations of variants. This prevents combinations of options that are not allowed. Dependencies also select exactly the right BOM components and operations to produce a variant. In two ways we can create the dependency’s Menu Path Logistics Central Functions Variant Configuration Dependency Single Dependency CU01 Create We can create directly the dependency in the characteristic itself
25.
Slide Number 25 ©2008
Capgemini Creating Dependency’s (continued) Go to the transaction CT04 and Enter the Characteristic Name Go to the Tab Values and select the line of characteristic value form the main menu Go to Extras Object dependency’s Editor. Now select the option Procedure press enter and In the ABAP/4 Line command (Below line) write the code $SELF.ZPRICE= '1 GB' and check for the Syntax Error. And Save it. Repeat the same for all other characteristic values.
26.
Slide Number 26 ©2008
Capgemini Creating Dependency’s For Characteristics (Continued) Open the characteristic in change mode and select a character for which the dependency is to be created
27.
Slide Number 27 ©2008
Capgemini Creating Dependency’s (Continued) Enter the dependency (follow the Dependency syntax)
28.
Slide Number 28 ©2008
Capgemini Creating Dependency’s (Continued) Check for the Syntax Error and Save It
29.
Slide Number 29 ©2008
Capgemini Creating Dependency’s (Continued) Check for the Syntax Error and Save it
30.
Slide Number 30 ©2008
Capgemini Variant condition Pricing procedure and maintaining Condition records In the Transaction Code V/08 Pricing procedure we need to add the Condition type VA00 with the requirement 2 (Item with pricing). In the Transaction Code VK11 we need to maintain the Condition Record for Basic Price of the Material for the condition Type PR00. In the Transaction Code VK11 we need to maintain the Condition Records for all Characteristic Values. In the condition type VA00.
31.
Slide Number 31 ©2008
Capgemini Variant Conditions In Pricing Procedure
32.
Slide Number 32 ©2008
Capgemini Condition Record for Base price Maintaining the Condition Record for Base Price
33.
Slide Number 33 ©2008
Capgemini Condition Records for Variant Conditions Enter the variants Enter prices associated with variants. Condition records are created for sales organization, distribution channel and material
34.
Slide Number 34 ©2008
Capgemini Creating the Sales Order BOM Create the Material masters for All the Components Go to the Transaction Code CS01.And Enter the Material “ZLAPTOP ”, Enter the Plant and Enter the BOM Usage is 5. In the Initial Screen of the BOM enter all the Components and Quantity Select the Line and Go to the Main menu select Extras Object Dependencies Editor there write the dependencies Syntax. Repeat the Procedure for all BOM Components and Save.
35.
Slide Number 35 ©2008
Capgemini Creating BOM (Continued) Enter all the Components and Quantities
36.
Slide Number 36 ©2008
Capgemini Creating BOM (Continued) Enter the Dependency Syntax
37.
Slide Number 37 ©2008
Capgemini Process flow Create the Sales Order with the Tcode VA01 the Standard Document type is OR, standard item category is TAC and Schedule line category is CP. For Consuming the Components against to sales order Use T code MB1A with Movement type 231 The sales order is make To Order Scenario so In the Stock posting Screen select the Movement Type 521 (Receipt w/o production order into unrestricted sales order) and Special stock indicator (E). Create the Delivery document with the Tcode VL01N Standard Document type is LF. Create the Billing document with the Tcode VF01 Standard document type is F2.
38.
Slide Number 38 ©2008
Capgemini Creating the sales order Enter the Configurable Material and Quantity
39.
Slide Number 39 ©2008
Capgemini Value Assignment Screen Select the Values from the Value Assignment Screen
40.
Slide Number 40 ©2008
Capgemini Pricing Calculation Pricing is Calculating as per the Condition Records maintained
41.
Slide Number 41 ©2008
Capgemini MB1A – For Consuming the Components Enter the Components & Quantity Enter the Sales Order
42.
Slide Number 42 ©2008
Capgemini MB1C - For Maintaining The Sales Order Stock Special Stock Indicator E & Enter Sales Order Enter the Configurable Material & Quantity
43.
Slide Number 43 ©2008
Capgemini Creating Delivery Select the Sales Order Stock & do the PGI
44.
Slide Number 44 ©2008
Capgemini Creating Billing Document Create the Billing Document
45.
Slide Number 45 ©2008
Capgemini Document Flow
46.
Thank You
47.
Variant Configuration with
Production Planning
48.
Slide Number 48 ©2008
Capgemini Create Sales Order
49.
Slide Number 49 ©2008
Capgemini Select Configuration Profile
50.
Slide Number 50 ©2008
Capgemini
51.
Slide Number 51 ©2008
Capgemini
52.
Slide Number 52 ©2008
Capgemini Assign values to characteristics
53.
Slide Number 53 ©2008
Capgemini
54.
Slide Number 54 ©2008
Capgemini
55.
Slide Number 55 ©2008
Capgemini Sales Order in requirement list before running MRP
56.
Slide Number 56 ©2008
Capgemini Planned Order created after MRP run
57.
Slide Number 57 ©2008
Capgemini Create Production Order W. R. T. Planned Order
58.
Slide Number 58 ©2008
Capgemini Backflush the components & save order
59.
Slide Number 59 ©2008
Capgemini
60.
Slide Number 60 ©2008
Capgemini Production Order Confirmation
61.
Slide Number 61 ©2008
Capgemini
62.
Slide Number 62 ©2008
Capgemini Confirm Order
63.
Slide Number 63 ©2008
Capgemini Create Delivery
64.
Slide Number 64 ©2008
Capgemini Select Sales Order Stock
65.
Slide Number 65 ©2008
Capgemini Do Picking & PGI
66.
Slide Number 66 ©2008
Capgemini Create Invoice
67.
Thank You
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