Rapier Loom Are Weaving Machines Used In Fashion Industry

2. Payal Gupta

3.  A stationary package of yarn is used to
supply the weft yarns in the rapier
machine.
 One end of a rapier, a rod or steel tape,
carries the weft yarn. The other end of the
rapier is connected to the control system.
 The rapier moves across the width of the
fabric, carrying the weft yarn across
through the shed to the opposite side. The
rapier is then retracted, leaving the new
pick in place.

4.  Rigid and flexible rapier machines operate
at speeds operating at speeds ranging from
about 200 to 260 ppm, using up to 1300
meters of weft yarn every minute.
 The double rapier is used more frequently
than the single rapier due to its increased
pick insertion speed and ability to weave
wider widths of fabric.
 These Rapier Loom Weaving machines can
weave all types of yarns like all Cotton,
Polyester, Silk, Span, Nylon and Jute

5.  They are flexible & produce less
noise.
 They are flexible & produce less noise
 They also consume less power and
provide extra durability and consistent
performance for a long period of time.

6. .
 Rapier machines weave more rapidly than
most shuttle machines but more slowly than
most other projectile machines.
 An important advantage of rapier machines
is their flexibility, which permits the laying of
picks of different colours.
 They are flexible & produce less
noise.

8.  High quality weaving machine suitable for the production of
high quality fashion fabrics of natural and synthetic yarns at
low cost.
 Sturdy Machine Frame and Unique drive resulting minimum
maintenance. The main parts run in anti-friction bearing.
 Rigid well design beat-up gives excellent fabric.
 PLC base control panel.
 Stable weft insertion.
 Versatile Fabric weaving up to 500 gsm.
 Unique drive give lowest maintenance.

9. Sliding Head Gripper
Special Velvet strip and Flexible Rapier Loom provides smooth but firm
movement of Rapier Gripper with continuous support throughout the
length.
 This support system allows delicate yarn handling while eliminating wear-
n-tear. Smooth yet firm continuous support for jerk free movement.
Less wear-n-tear of Gripper & tape allowing low maintenance.
Excellent suitability for fine denier delicate mono yarns.

10. Sturdy, stable & balanced beat-up system designed to provide enough
torque for even high density fabrics with most delicate yarns. The solid
single-piece crankshaft eliminates any effect of twisting/damage over
longer period of time.
 No Crankshaft bearing failure due to twisting
 No Crankshaft breakages due to weak welded joints
 Even & smooth beat-up curve throughout the cycle.

11. Avoid power wastage during stoppages of looms with a direct mounted
Electronic Break System on the motor. This eliminates the need of clutch
and all related maintenance & saves a lot of power
Zero Power Wastage during loom stoppages.
Zero Maintenance of clutch & related parts.
Very Low Power consumption during running of the motor.
No Start-Stop marks due to 'Rush-Start' system of the motor.
Clutch less Motor with EBS
(Electronic Break System)

12. Special CAM drive for cutter allows jerk-free & smooth cutting for
perfect borders. Smooth movements prevents damages to
settings & hence offers longer life along with less maintenance &
zero breakages. Cuts any material with excellent edge life hence
low maintenance cost.
 Re-grind-able & Re-usable cutter, hence low maintenance cost.
 Long-life due to strong wear-free carbide cutting edge.

13. Most reliable 7-wheel system with all metal gears offer long life with zero
maintenance. No worm-gears which require constant oiling & are prone to
high wear-n-tear, thus eliminating maintenance costs. Exact picking using
simple straight teeth gears.
 No 'Aatri-Dhagli' or 'Start-Stop marks' due to worn out Worm gears.
 Zero Maintenance, Zero Spares & quick setup.

14. Standard 3-Emery Cloth Roll System provides user with No
compromise on quality of fabric. The system offers slippage-free
handling of wide variety of fabrics including very light & delicate
fabrics like silk & mono filament. Zero-Slippage on delicate yarn
fabrics.
 Perfect tension maintained through entire fabric length.
 Exact pick-density maintained for consistent quality of fabric.

15. Avoid Wastage of yarn during leno breakage. Individual bobbins provide
operator freedom to set & pull single thread without disturbing others. Also
this system allows user to save on costly winding process on roll-type leno.
Zero yarn wastage during single-leno break.
 Fast & Easy setup of leno tensioning with individual tensioners.
 Cost Saving & trouble-free working with low-downtime.

16. All Weave tech ACE Rapier Looms and Flexible Rapier Loom are
pre-assembled by trained engineers before dispatch. Factory
assembly ensures that the most experienced hands have
assembled & tested the machines to WEAVETECH standards so
that the customers get consistent performance & quality.
Ensures Consistent & Reliable accuracy, performance & quality.
 Save time & Start production faster.
 Factory pre-assembly means QC output & ensure lower
maintenance.