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Desicion Optimization for Manufacturing
Production Gantt chart and inventory corridor
Manufacturing process diagram
Remove manual work and make the planning process more efficient.
Generate realistic detailed production plans and schedules that help you
meet the inventory levels requested for each finished product. Improve
coordination between raw material, work in progress and finished goods.
Improve plant operations
Create and compare multiple scenarios. Test the effect on the schedule of
different priorities like costs versus on-time delivery, prioritization of different
orders, or prioritization of different customers. Inform management of the
cost and delays incurred in any last minute schedule changes.
Provide cost estimates for schedule changes
Redesign processes to
improve the performance of
the plant. Simulate plant
design changes like capacity
increments, specialization of
production lines. Help
evaluating the return on
investment of new machinery
and facilities and how they
actually help the company
meet its goals.
Redesign processes
and plants
+4%
-3%
+0%
+0%
-10%
≤ 1
2 .. 3
≥ 4
Working hours
Errors
51 58 65 56 59 58 60 62 57 57 59 62 69 66 62 65 62 65 73 72 69 66 57 64 59 67 65 61 64 72 65 63
38 38 33 38 35 34 32 37 33 32 32 27 29 32 30 34 31 23 23 25 34 31 35 27 28 31 32 26 31 32 35 31
12 4 3 6 7 8 8 7 7 10 9 5 4 4 6 6 3 4 4 5 6 6 10 5 6 7 7 4 2 4 5 7
82 87 82 83 79 79 76 76 76 77 76 75 70 76 71 76 71 65 76 71 75 76 77 80 71 71 73 73 71 74 73 72
114 102 114 107 125 125 114 110 116 146 125 114 123 144 131 138 145 146 108 100 105 108 118 110 116 128 114 106 113 121 123 114
63% 31% 6%
w35 w38 w41 w44 w47 w50 w1 w4 w7 w10 w13 w16
50%
0%
Validate overall production plans
against the plant schedule and
understand how global decisions
impact plant efficiency.
Help management make more
informed decisions when balancing
the different components of the
supply chain and achieve corporate
strategic targets quickly.
Make a budget for your needs in
terms of materials, equipment,
facilities, maintenance and
workforce.
Quantify and validate
production plans
Global view of the production plan
Monitor adherence to schedules and identify where and why the schedules
are non-compliant. Trace the issues back to their root causes like unreliable
data, faulty equipment or poorly defined processes.
Analyze and control
info@optimiser.com
The Production Planner and Scheduler Optimiser
(PPSO) is an integrated scheduling application
designed for today’s toughest challenges in
manufacturing.
It is part of the Optimiser suite of optimization
applications. The Optimiser scheduler balances
competing goals like costs and delays while
respecting limits on capacity, changeover times, and
other challenges that make manual scheduling
inefficient.
The PPSO aligns production plans with the corporate
strategy. Whether the objective is to produce at the
lowest cost, maximize production volume, meet
specific customer deadlines, or a combination, PPSO
is able to find the plan that does this.
All of this leads to improved profitability and long-
term growth of our customers.

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Decision Optimization for Manufacturing

  • 2. Production Gantt chart and inventory corridor Manufacturing process diagram Remove manual work and make the planning process more efficient. Generate realistic detailed production plans and schedules that help you meet the inventory levels requested for each finished product. Improve coordination between raw material, work in progress and finished goods. Improve plant operations Create and compare multiple scenarios. Test the effect on the schedule of different priorities like costs versus on-time delivery, prioritization of different orders, or prioritization of different customers. Inform management of the cost and delays incurred in any last minute schedule changes. Provide cost estimates for schedule changes Redesign processes to improve the performance of the plant. Simulate plant design changes like capacity increments, specialization of production lines. Help evaluating the return on investment of new machinery and facilities and how they actually help the company meet its goals. Redesign processes and plants
  • 3. +4% -3% +0% +0% -10% ≤ 1 2 .. 3 ≥ 4 Working hours Errors 51 58 65 56 59 58 60 62 57 57 59 62 69 66 62 65 62 65 73 72 69 66 57 64 59 67 65 61 64 72 65 63 38 38 33 38 35 34 32 37 33 32 32 27 29 32 30 34 31 23 23 25 34 31 35 27 28 31 32 26 31 32 35 31 12 4 3 6 7 8 8 7 7 10 9 5 4 4 6 6 3 4 4 5 6 6 10 5 6 7 7 4 2 4 5 7 82 87 82 83 79 79 76 76 76 77 76 75 70 76 71 76 71 65 76 71 75 76 77 80 71 71 73 73 71 74 73 72 114 102 114 107 125 125 114 110 116 146 125 114 123 144 131 138 145 146 108 100 105 108 118 110 116 128 114 106 113 121 123 114 63% 31% 6% w35 w38 w41 w44 w47 w50 w1 w4 w7 w10 w13 w16 50% 0% Validate overall production plans against the plant schedule and understand how global decisions impact plant efficiency. Help management make more informed decisions when balancing the different components of the supply chain and achieve corporate strategic targets quickly. Make a budget for your needs in terms of materials, equipment, facilities, maintenance and workforce. Quantify and validate production plans Global view of the production plan Monitor adherence to schedules and identify where and why the schedules are non-compliant. Trace the issues back to their root causes like unreliable data, faulty equipment or poorly defined processes. Analyze and control
  • 4. info@optimiser.com The Production Planner and Scheduler Optimiser (PPSO) is an integrated scheduling application designed for today’s toughest challenges in manufacturing. It is part of the Optimiser suite of optimization applications. The Optimiser scheduler balances competing goals like costs and delays while respecting limits on capacity, changeover times, and other challenges that make manual scheduling inefficient. The PPSO aligns production plans with the corporate strategy. Whether the objective is to produce at the lowest cost, maximize production volume, meet specific customer deadlines, or a combination, PPSO is able to find the plan that does this. All of this leads to improved profitability and long- term growth of our customers.