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Production
Planning and
Scheduling Software
Day-to-day scheduling
Capacity planning
What-if analysis
Access
Orchestrate
Access Orchestrate is now brought
together through Access Workspace,
bringing a new view of your business
performance and data, including
communication and collaboration
tools that increase efficiency and
productivity to inform quicker, more
effective decision making.
Stand-alone, integrated with your
current ERP system or part of Access
ERP suite, Access Orchestrate optimises
your production planning by increasing
capacity, efficiency and accuracy.
Production planners and engineers
no longer need to rely on complex
spreadsheets, whiteboards and paper-
based systems for critical path planning.
In a constantly changing production
environment, Access Orchestrate shows
you a clear way forward no matter what
is happening.
Urgent sales need to be prioritised and
fulfilled? Stock hasn’t arrived? Stock
is left over and needs to be used? A
job has taken more or less time than
expected? The list of variables is
endless – but Access Orchestrate
always reveals the best response with
your available resources.
Capacity planning
Conduct detailed
analysis of capacity
long before full
production begins,
highlighting areas
where equipment will
be over- or
under-utilised
Day to day
scheduling
Intuitive Drag and
Drop Gantt chart puts
planners in control
and allows changes to
schedules to be made
easily and quickly.
‘What-if?’ analysis
Quickly and accurately
test different scenarios
and answer the
‘what-if? questions.
Everything you need out of the box
Increased visibility
and accuracy
All the information you
need in front of you in
comprehensive, easy
to read and accurate
management reports.
No more guesswork.
Real-time
management
insight
Identify bottlenecks
based on accurate
data and report on
problems areas
with heatmaps.
On premise
or Cloud
Choose the hosting
option that suits your
business requirements.
If you pick our Access
Alto cloud-based hosting
solution running VMware,
you can rest assured your
installation of Access
Orchestrate will always
be available with a 99.9%
uptime SLA guarantee.
Stand-alone or
integrated with
existing ERP
We understand each
business has different
requirements, so we’ve
built Orchestrate to
accommodate an array
of systems. We have a
standard methodology
for integrating with any
existing ERP, MES, or
QA system. Orchestrate
is designed from the
outset as a planning
and scheduling system.
It is not reliant on an
ERP and is often used
independently of any
other software as a fully
stand alone system.
Access
Workspace and
KPI dashboards:
insight into all
aspects of your
business
Access Workspace
transforms the way
you access information
throughout your
business, giving you
real-time insight and
analytics on a single
platform.
Day-to-day scheduling, capacity planning,
what-if analysis
Production schedules and
capacity management
Access Orchestrate lets your production
planners and engineers perform at their best
by reducing the amount of time they need
to spend simply staying on top of a rapidly
changing environment and allowing them to
make faster decisions. Access Orchestrate
lets them spend their time applying their
wide-ranging knowledge and experience, not
updating spreadsheets.
You benefit from day one. Access Orchestrate
gives you a clear view of your production
schedules, plans, activities and progress,
and can be configured to suit your exact
requirements. We can also integrate Access
Orchestrate with back office systems to create
end-to-end interaction.
Day-to-day scheduling with
Drag and Drop Gantt Chart
Simple ‘drag and drop’ functionality puts the
planner in control.
A clear picture of predicted bottlenecks plus
accurate stock forecasting.
Instantly adapt your plan using the Drag and
Drop Gantt chart.
Simple user defined ‘work to’ lists can be
accessed throughout departments.
Customise and filter the information
displayed for each department or user.
Alert your team with visual warnings and
flags to prompt action on late orders or
machine downtime.
Add Works Orders to the Gantt Chart simply
and quickly.
Operators can start, stop and complete
tasks within a user specific agenda.
Improve communication between
departments with one central production
schedule.
Reduce your batch footprint, with more
accurate forward planning of each task.
Capacity planning
Proven modelling to determine your
predicted factory capacity.
Complete visibility of customer order lead
times and promised dates.
Easily view and understand available
capacity.
Evaluate the impact of change and the
‘knock on’ effect to customer service.
Drive your planning using a mix of customer
orders and forecasts.
Reduced downtime between shifts for
batch handover.
Equipment and labour utilisation
can be improved, with maintenance
being accurately planned around the
manufacturing batch.
‘What-if’ scenario planning
Easy evaluation of alternative plans and
outcomes.
Compare multiple options.
Make more informed decisions quickly.
Easily change orders and understand the
repercussions on the rest of the plan.
Plan multiple Works Orders simultaneously
taking in to account equipment, labour and
material constraints.
Evaluate scenarios with standard reports to
prove the optimum production schedule.
Improve your performance against KPIs
Orchestrate does not replace
production planners
It gives production planners and engineers
the tools and platform they need to make
faster and more efficient decisions without
resorting to complex spreadsheets and
paper-based systems for critical planning.
Make full use of capacity: use your
resources to boost production (and profits)
and eliminate the risk of missing a buffer
or task, as every task is included within the
Access Orchestrate process.
Ultra-efficient scheduling: use Access
Orchestrate for critical path planning,
automating planning outcomes that take into
account all tasks and their dependencies (eg
people, machines, tools and parts) in real-time.
Crucially, you can still make adjustments and
apply your extensive knowledge as needed.
Just in Time (JIT) and lean manufacturing:
consistently meet JIT and lean principles and
expectations with real-time information and
instant control of your resources, labour 		
and materials.
Reduce stock holding: get the balance exactly
right so that you’re comfortable everything is
always on hand when it’s needed.
Greater management insight: even when
schedules are constantly changing, the wider
business can still see the full picture in the
form of comprehensive, easy to read, accurate
management reports.
Production KPIs
On Time In Full (OTIF)
Consistently achieve over 98% OTIF.
Predict delivery dates with confidence with
‘what-if’ scenario planning.
Prioritise orders to meet tight deadlines with
more agile planning.
Shorten lead times by reducing downtime
between processes and synchronising
multiple activities.
Increase accuracy and improve delivery
performance for customers with live data
updates.
Just in Time (JIT)
JIT materials ordering avoids over-stocking.
Balance your loads over multiple resources
to smooth out production peaks and
troughs.
Create a lean operation by intelligently
predicting correct stock levels and improve
your cash flow.
Real-time ‘work to’ lists show where
production variances are occurring.
Identify material availability and
ability to meet purchase order
requirements quickly
Resource correctly for Work In 	Progress
(WIP).
Maximise internal capacity and reduce the
need to sub-contract to external companies.
Accurately forecast daily labour needs for
scheduled orders and save on temporary
staff costs.
Improve workforce and machine utilisation
by identifying skill shortages and training
requirements.
Plan Works Orders to be completed Just in
Time and reduce WIP.
Accurate scheduling and JIT production
minimises inventory and improves cash flow.
Full visibility with a single version of the truth
Remote access	
Carry a portable production plan around on
the shop floor on your tablet or mobile phone,
accessing data from anywhere at any time.
Book time and progress against the plan in real
time using your mobile device.
Analyse progress against the plan and gather
data to drive continuous improvement.
Communicate a clear and up-to-date plan with
instructions to production operators.
360° visibility	
Intuitive graphs and the Drag & Drop Gantt
Chart let your staff view orders and keep on
track, wherever they are.
Manage production effectively to maximise
utilisation and efficiency.
Easily make changes to your production
schedule and see updates in real time with the
Drag & Drop Gantt Chart.
See who and what will be affected by taking
on new orders.
Improve collaboration and make more
accurate forecasts for your internal and
external suppliers.
Ensure purchasing is aligned 	
to production
Review your manufacturing performance
against the plan on multiple levels.
Report on machine and labour utilisation
and analyse real time progress against plan.
Examine the scheduling and financial 	
impact of multiple production plans using
‘what if’ scenarios.
Create ‘on time delivery’ statistics 		
and reports.
Set up user defined alerts and notifications.
Collate data from multiple sites or
departments for a complete, graphical
dashboard view.
Add Access Dashboards for web-enabled
business intelligence.
Problem heatmaps
Tasks on the Gantt Chart can be coloured by
their ‘lateness’ creating a heat map for areas
of concern.
Order ‘lateness’ can easily be measured 		
for any given scenario.
Evaluate utilisation of machine and 		
labour resources.
Integration and data import
Deploy as a stand-alone system or ERP
integrated solution.
Integrate with legacy ERP or other
applications to avoid data duplication,
disconnected information and human error.
Easily link production planning with your
manufacturing execution systems.
A standard integration template using APIs 	
to connect your systems.
Interface with existing applications such
as Microsoft Access, Excel and other stand-
alone databases.
Data connections to Access SupplyChain
ERP and Access FactoryMaster MRP
available as standard.
Import data from any other system
using Odbc, OleDb or SQL Server data
connections.
Orchestrate delivers more than simple
project management
Access Orchestrate is
easy to use and a major
part of its simplicity is
the Drag and Drop Gantt
Chart; a component also
found in simple project
management tools such as
Microsoft Project.
But that’s where the
comparison ends. 	
Access Orchestrate is a
fully functional production
planning and scheduling
system that delivers
far more than a project
management tool.
The batch footprint
Access Orchestrate shows how batches
mesh together, allowing you to solve
scheduling problems by seeing more than a
single batch.
Alternative routes
Access Orchestrate can manage alternative
routes that are not necessary for project
management and therefore not offered in
less sophisticated management tools.
Manage multiple products in the 	
same facility
A vital ability if you need to process different
products with a different batch footprint and
alternative routes.
Schedule multiple resources at
the same time
Simple project management tools will tell you
how many hours are needed for each resource,
but that’s not enough for production scheduling.
Access Orchestrate tells you what resources are
needed for each task and shows you clearly when
you need them, avoiding schedule conflicts.
Include the Bill of Materials
Take a Bill of Materials for each product, either 	
by reading it in from an existing ERP system 	
or by entering it directly into the Access
Orchestrate menus.
User specific views and
real-time updates
By defining views that are user specific,
Access Orchestrate can highlight different
areas of the plan to different people.
Link Access Orchestrate to execution
software such as Delta V or update
Orchestrate’s task status manually.
Both options allow you to set up views that
automatically keep pace with real-time events,
highlighting tasks that have been started, are
in progress or have been completed.
Why Access
Orchestrate
makes sense for
your business
With so many features and
functionality built into the Access
Orchestrate system, it’s easy
to get distracted by the detail
and miss the bigger picture.
But it’s important to remember
that this system will make your
manufacturing operations more
visible, more efficient and more
productive. That’s good for your
customers and it’s good for your
bottom line too.
Why not contact us today
and arrange for a free
demonstration. Once you’ve
seen Access Orchestrate in
action, it’s so much easier to
see the possibilities for your
manufacturing operations.
0845 345 3300
theaccessgroup.com/orchestrate
KPI dashboards
give you insight
to all aspects of
your business
Access Orchestrate is now
brought together through Access
Workspace, which transforms
the way you access information
throughout your business, giving
you real-time insight and analytics
on a single platform. Join up
your whole business - finance,
manufacturing, purchasing, costing
and warehousing software – in
easy to use, flexible dashboards.
Integration with
financials
Access Orchestrate integrates
with recognised legacy
accounting and ERP software.
But why not consider upgrading
to Access Financials or ERP and
take advantage of its increased
functionality and scalability for
when you expand?
Choosing Access opens
up a host of other business
opportunities
One of the key benefits of working with Access is that we
are not simply focused on developing stand-alone solutions.
We apply our specialist knowledge across the supply chain as
well as offering market leading software for core business areas
such as Finance, HR and Payroll. If you already have systems in
place, then we are happy to work with you to integrate our solutions
with those you have from providers.
However, if you are keen to rationalise your IT and, importantly,
your outside support and the problem solving that is required
when functions draw from disparate areas, then it’s good to
know that there is another way. Access systems can be
integrated with other Access software for smoother
operations across your business. Talk to as about
what that could mean for your business.
We promise to be
there if you need us
Our software is developed, deployed and
supported in the UK, where we have been based for
over 25 years. Which means that you’ll be partnering
with us, and you can talk to our people directly whenever
you need to. You’ll never be fobbed off with a remote call centre
somewhere else in the world – and that’s a promise.
About the Access Group:
The Access Group is a leading provider of business software to mid-sized
UK organisations. It helps more than 16,000 customers across commercial
and not-for-profit sectors become more productive and efficient. Its
innovative Access Workspace technology transforms the way business
software is used, giving every employee the freedom to do more.
Established in 1991, The Access Group, with an enterprise valuation of
£1billion, employs more than 1,500 staff.

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Access Orchestrate - Production Planning and Scheduling

  • 1. Production Planning and Scheduling Software Day-to-day scheduling Capacity planning What-if analysis Access Orchestrate
  • 2. Access Orchestrate is now brought together through Access Workspace, bringing a new view of your business performance and data, including communication and collaboration tools that increase efficiency and productivity to inform quicker, more effective decision making. Stand-alone, integrated with your current ERP system or part of Access ERP suite, Access Orchestrate optimises your production planning by increasing capacity, efficiency and accuracy. Production planners and engineers no longer need to rely on complex spreadsheets, whiteboards and paper- based systems for critical path planning. In a constantly changing production environment, Access Orchestrate shows you a clear way forward no matter what is happening. Urgent sales need to be prioritised and fulfilled? Stock hasn’t arrived? Stock is left over and needs to be used? A job has taken more or less time than expected? The list of variables is endless – but Access Orchestrate always reveals the best response with your available resources.
  • 3. Capacity planning Conduct detailed analysis of capacity long before full production begins, highlighting areas where equipment will be over- or under-utilised Day to day scheduling Intuitive Drag and Drop Gantt chart puts planners in control and allows changes to schedules to be made easily and quickly. ‘What-if?’ analysis Quickly and accurately test different scenarios and answer the ‘what-if? questions. Everything you need out of the box Increased visibility and accuracy All the information you need in front of you in comprehensive, easy to read and accurate management reports. No more guesswork. Real-time management insight Identify bottlenecks based on accurate data and report on problems areas with heatmaps. On premise or Cloud Choose the hosting option that suits your business requirements. If you pick our Access Alto cloud-based hosting solution running VMware, you can rest assured your installation of Access Orchestrate will always be available with a 99.9% uptime SLA guarantee. Stand-alone or integrated with existing ERP We understand each business has different requirements, so we’ve built Orchestrate to accommodate an array of systems. We have a standard methodology for integrating with any existing ERP, MES, or QA system. Orchestrate is designed from the outset as a planning and scheduling system. It is not reliant on an ERP and is often used independently of any other software as a fully stand alone system. Access Workspace and KPI dashboards: insight into all aspects of your business Access Workspace transforms the way you access information throughout your business, giving you real-time insight and analytics on a single platform.
  • 4. Day-to-day scheduling, capacity planning, what-if analysis Production schedules and capacity management Access Orchestrate lets your production planners and engineers perform at their best by reducing the amount of time they need to spend simply staying on top of a rapidly changing environment and allowing them to make faster decisions. Access Orchestrate lets them spend their time applying their wide-ranging knowledge and experience, not updating spreadsheets. You benefit from day one. Access Orchestrate gives you a clear view of your production schedules, plans, activities and progress, and can be configured to suit your exact requirements. We can also integrate Access Orchestrate with back office systems to create end-to-end interaction. Day-to-day scheduling with Drag and Drop Gantt Chart Simple ‘drag and drop’ functionality puts the planner in control. A clear picture of predicted bottlenecks plus accurate stock forecasting. Instantly adapt your plan using the Drag and Drop Gantt chart. Simple user defined ‘work to’ lists can be accessed throughout departments. Customise and filter the information displayed for each department or user. Alert your team with visual warnings and flags to prompt action on late orders or machine downtime. Add Works Orders to the Gantt Chart simply and quickly. Operators can start, stop and complete tasks within a user specific agenda. Improve communication between departments with one central production schedule. Reduce your batch footprint, with more accurate forward planning of each task.
  • 5. Capacity planning Proven modelling to determine your predicted factory capacity. Complete visibility of customer order lead times and promised dates. Easily view and understand available capacity. Evaluate the impact of change and the ‘knock on’ effect to customer service. Drive your planning using a mix of customer orders and forecasts. Reduced downtime between shifts for batch handover. Equipment and labour utilisation can be improved, with maintenance being accurately planned around the manufacturing batch. ‘What-if’ scenario planning Easy evaluation of alternative plans and outcomes. Compare multiple options. Make more informed decisions quickly. Easily change orders and understand the repercussions on the rest of the plan. Plan multiple Works Orders simultaneously taking in to account equipment, labour and material constraints. Evaluate scenarios with standard reports to prove the optimum production schedule.
  • 6. Improve your performance against KPIs Orchestrate does not replace production planners It gives production planners and engineers the tools and platform they need to make faster and more efficient decisions without resorting to complex spreadsheets and paper-based systems for critical planning. Make full use of capacity: use your resources to boost production (and profits) and eliminate the risk of missing a buffer or task, as every task is included within the Access Orchestrate process. Ultra-efficient scheduling: use Access Orchestrate for critical path planning, automating planning outcomes that take into account all tasks and their dependencies (eg people, machines, tools and parts) in real-time. Crucially, you can still make adjustments and apply your extensive knowledge as needed. Just in Time (JIT) and lean manufacturing: consistently meet JIT and lean principles and expectations with real-time information and instant control of your resources, labour and materials. Reduce stock holding: get the balance exactly right so that you’re comfortable everything is always on hand when it’s needed. Greater management insight: even when schedules are constantly changing, the wider business can still see the full picture in the form of comprehensive, easy to read, accurate management reports.
  • 7. Production KPIs On Time In Full (OTIF) Consistently achieve over 98% OTIF. Predict delivery dates with confidence with ‘what-if’ scenario planning. Prioritise orders to meet tight deadlines with more agile planning. Shorten lead times by reducing downtime between processes and synchronising multiple activities. Increase accuracy and improve delivery performance for customers with live data updates. Just in Time (JIT) JIT materials ordering avoids over-stocking. Balance your loads over multiple resources to smooth out production peaks and troughs. Create a lean operation by intelligently predicting correct stock levels and improve your cash flow. Real-time ‘work to’ lists show where production variances are occurring. Identify material availability and ability to meet purchase order requirements quickly Resource correctly for Work In Progress (WIP). Maximise internal capacity and reduce the need to sub-contract to external companies. Accurately forecast daily labour needs for scheduled orders and save on temporary staff costs. Improve workforce and machine utilisation by identifying skill shortages and training requirements. Plan Works Orders to be completed Just in Time and reduce WIP. Accurate scheduling and JIT production minimises inventory and improves cash flow.
  • 8. Full visibility with a single version of the truth Remote access Carry a portable production plan around on the shop floor on your tablet or mobile phone, accessing data from anywhere at any time. Book time and progress against the plan in real time using your mobile device. Analyse progress against the plan and gather data to drive continuous improvement. Communicate a clear and up-to-date plan with instructions to production operators. 360° visibility Intuitive graphs and the Drag & Drop Gantt Chart let your staff view orders and keep on track, wherever they are. Manage production effectively to maximise utilisation and efficiency. Easily make changes to your production schedule and see updates in real time with the Drag & Drop Gantt Chart. See who and what will be affected by taking on new orders. Improve collaboration and make more accurate forecasts for your internal and external suppliers. Ensure purchasing is aligned to production Review your manufacturing performance against the plan on multiple levels. Report on machine and labour utilisation and analyse real time progress against plan. Examine the scheduling and financial impact of multiple production plans using ‘what if’ scenarios. Create ‘on time delivery’ statistics and reports. Set up user defined alerts and notifications. Collate data from multiple sites or departments for a complete, graphical dashboard view. Add Access Dashboards for web-enabled business intelligence.
  • 9. Problem heatmaps Tasks on the Gantt Chart can be coloured by their ‘lateness’ creating a heat map for areas of concern. Order ‘lateness’ can easily be measured for any given scenario. Evaluate utilisation of machine and labour resources. Integration and data import Deploy as a stand-alone system or ERP integrated solution. Integrate with legacy ERP or other applications to avoid data duplication, disconnected information and human error. Easily link production planning with your manufacturing execution systems. A standard integration template using APIs to connect your systems. Interface with existing applications such as Microsoft Access, Excel and other stand- alone databases. Data connections to Access SupplyChain ERP and Access FactoryMaster MRP available as standard. Import data from any other system using Odbc, OleDb or SQL Server data connections.
  • 10. Orchestrate delivers more than simple project management Access Orchestrate is easy to use and a major part of its simplicity is the Drag and Drop Gantt Chart; a component also found in simple project management tools such as Microsoft Project. But that’s where the comparison ends. Access Orchestrate is a fully functional production planning and scheduling system that delivers far more than a project management tool. The batch footprint Access Orchestrate shows how batches mesh together, allowing you to solve scheduling problems by seeing more than a single batch. Alternative routes Access Orchestrate can manage alternative routes that are not necessary for project management and therefore not offered in less sophisticated management tools. Manage multiple products in the same facility A vital ability if you need to process different products with a different batch footprint and alternative routes.
  • 11. Schedule multiple resources at the same time Simple project management tools will tell you how many hours are needed for each resource, but that’s not enough for production scheduling. Access Orchestrate tells you what resources are needed for each task and shows you clearly when you need them, avoiding schedule conflicts. Include the Bill of Materials Take a Bill of Materials for each product, either by reading it in from an existing ERP system or by entering it directly into the Access Orchestrate menus. User specific views and real-time updates By defining views that are user specific, Access Orchestrate can highlight different areas of the plan to different people. Link Access Orchestrate to execution software such as Delta V or update Orchestrate’s task status manually. Both options allow you to set up views that automatically keep pace with real-time events, highlighting tasks that have been started, are in progress or have been completed.
  • 12. Why Access Orchestrate makes sense for your business With so many features and functionality built into the Access Orchestrate system, it’s easy to get distracted by the detail and miss the bigger picture. But it’s important to remember that this system will make your manufacturing operations more visible, more efficient and more productive. That’s good for your customers and it’s good for your bottom line too. Why not contact us today and arrange for a free demonstration. Once you’ve seen Access Orchestrate in action, it’s so much easier to see the possibilities for your manufacturing operations. 0845 345 3300 theaccessgroup.com/orchestrate
  • 13. KPI dashboards give you insight to all aspects of your business Access Orchestrate is now brought together through Access Workspace, which transforms the way you access information throughout your business, giving you real-time insight and analytics on a single platform. Join up your whole business - finance, manufacturing, purchasing, costing and warehousing software – in easy to use, flexible dashboards. Integration with financials Access Orchestrate integrates with recognised legacy accounting and ERP software. But why not consider upgrading to Access Financials or ERP and take advantage of its increased functionality and scalability for when you expand?
  • 14. Choosing Access opens up a host of other business opportunities One of the key benefits of working with Access is that we are not simply focused on developing stand-alone solutions. We apply our specialist knowledge across the supply chain as well as offering market leading software for core business areas such as Finance, HR and Payroll. If you already have systems in place, then we are happy to work with you to integrate our solutions with those you have from providers. However, if you are keen to rationalise your IT and, importantly, your outside support and the problem solving that is required when functions draw from disparate areas, then it’s good to know that there is another way. Access systems can be integrated with other Access software for smoother operations across your business. Talk to as about what that could mean for your business. We promise to be there if you need us Our software is developed, deployed and supported in the UK, where we have been based for over 25 years. Which means that you’ll be partnering with us, and you can talk to our people directly whenever you need to. You’ll never be fobbed off with a remote call centre somewhere else in the world – and that’s a promise. About the Access Group: The Access Group is a leading provider of business software to mid-sized UK organisations. It helps more than 16,000 customers across commercial and not-for-profit sectors become more productive and efficient. Its innovative Access Workspace technology transforms the way business software is used, giving every employee the freedom to do more. Established in 1991, The Access Group, with an enterprise valuation of £1billion, employs more than 1,500 staff.