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INDUSTRIAL TRAINING
ON
POWER ENGINEER’S PVT. LTD.
W-24/25,MIDC, GOKUL
SHIRGOAN,KOLHAPUR
DEPARTMENT OF ELECTRICAL ENGINEERING
SHARAD INSTITUDE OF TECHNOLOGY COLLAGE OF ENGINEERING
PRESENTED BY:-
SHINDE NILESH
CLASS-BE EE
ROLL NO.67
Content’s
• Introduction
• Certification
• Layout
• Area of company
• Technical manpower , employees in that organization
• Important parts
• Service provide to consumer
• Testing
• Learning after training
• Conclusion
14 August 2017 SITCOE,YADRAV 2
Introduction
• Established in 1977 by a great visionary late Shree. M. D.
Kane,
• It is a small scale industry.
• Production -
• Power & Distribution Transformers up to 5 MVA, 33kV ,
Hermetically Sealed Transformer, Furnace
Transformers, upto10 MVA, 33 kV Class, Wind mill
Transformers, Booster Transformers, Rectifier Transformers
• Maintenance of transformer
14 August 2017 SITCOE,YADRAV 3
14 August 2017 SITCOE,YADRAV 4
Layout
14 August 2017 SITCOE,YADRAV 5
Area of company
• Total area of that company is 15,000 sq.ft
14 August 2017 SITCOE,YADRAV 6
Technical manpower, employees in that
organization
Sr.No Posts No. of employees
1 Electrical
engineer’s
2
2 Technical 12
3 Officer’s 3
4 Store keeper 2
5 Helper’s 4
6 Accountant 1
Total Employees 24
14 August 2017 SITCOE,YADRAV 7
Raw Materials
14 August 2017 SITCOE,YADRAV 8
Transformer Spacers Insulators &Terminals
Laminated Core
Impregnated paper
All raw material import from Gujarat
•Winding
14 August 2017 SITCOE,YADRAV 9
L.V. windingL.V. winding former
14 August 2017 SITCOE,YADRAV 10
• Core
14 August 2017 SITCOE,YADRAV 11
• Tapper •Tapping
14 August 2017 SITCOE,YADRAV 12
Insulation
Miner
Insulation
Thickness
Gasket 0.5-0.9mm
Spacers 0.5-0.6mm
Pressboard 0.2mm
Cotton 0.2mm
Impregnated
paper
0.2mm
14 August 2017 SITCOE,YADRAV 13
• Oil also include in the insulating medium its
viscosity is requir always less in transformer
synthetic and mineral oil is used
14 August 2017 SITCOE,YADRAV 14
De-moisture
In that industry there are
two ovens
1.fully automatic-90c
2.semi automatic-60c
Service of company
• Manufacturing different type of transformers
• Maintenance of transformers
• Oil filtering
14 August 2017 SITCOE,YADRAV 15
• Maintenance of transformer(repair)
14 August 2017 SITCOE,YADRAV 16
Faulty Transformer
Check continuity of winding
Removing faulty winding
• Oil Filtering-
14 August 2017 SITCOE,YADRAV 17
In warranty period of
transformer
maintenance free of
cost
Check the condition
of the consumer
transformer after 2
months
• Testing of oil-
14 August 2017 SITCOE,YADRAV 18
Oil Tester for Transformer Oil Breakdown Voltage Testing
Remove oil
Oil before and after filtering
Fabrication
14 August 2017 SITCOE,YADRAV 19
It is a lesser cutter it is used for the
cutting a cast iron sheet in
different shape
In that section welding the
different parts of
transformer like air fins,
conservator, valves etc.
Cost of transformers
14 August 2017 SITCOE,YADRAV 20
Sr.No Description Price
1 25KVA 45000/-
2 100KVA 150000/-
3 250KVA 270000/-
4 400KVA 335000/-
5 500KVA 450000/-
6 1000KVA 695000/-
Testing
14 August 2017 SITCOE,YADRAV 21
• Measurement of insulation resistance of H.V.&
L.V. windings .
• Voltage ratio measurement & check of polarities.
(Phase relationship/vector group).
• Winding resistance measurement .
• Magnetic balance test.
• No load loss & No load current measurement .
• Short circuit impedance & load loss measurement
• Di-electric value of oil .
•Dielectric test of oil
14 August 2017 SITCOE,YADRAV 22
Learning after training
• How to make main connection of transformer
winding
• How to find the fault in transformer ,how to
overcome
• How to filtering the transformer oil
• How to make H.V. & L.V. winding
14 August 2017 SITCOE,YADRAV 23
Conclusion
• We done this 15 days training we learn the how to
core assemble, how to turn the winding, when faults
come in transformer how to solve this fault.
• How to make the connection of winding, filtering
process of transformer oil and testing of transformer
14 August 2017 SITCOE,YADRAV 24
14 August 2017 SITCOE,YADRAV 25
Thank You

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Transformer manufacturing3 1

  • 1. INDUSTRIAL TRAINING ON POWER ENGINEER’S PVT. LTD. W-24/25,MIDC, GOKUL SHIRGOAN,KOLHAPUR DEPARTMENT OF ELECTRICAL ENGINEERING SHARAD INSTITUDE OF TECHNOLOGY COLLAGE OF ENGINEERING PRESENTED BY:- SHINDE NILESH CLASS-BE EE ROLL NO.67
  • 2. Content’s • Introduction • Certification • Layout • Area of company • Technical manpower , employees in that organization • Important parts • Service provide to consumer • Testing • Learning after training • Conclusion 14 August 2017 SITCOE,YADRAV 2
  • 3. Introduction • Established in 1977 by a great visionary late Shree. M. D. Kane, • It is a small scale industry. • Production - • Power & Distribution Transformers up to 5 MVA, 33kV , Hermetically Sealed Transformer, Furnace Transformers, upto10 MVA, 33 kV Class, Wind mill Transformers, Booster Transformers, Rectifier Transformers • Maintenance of transformer 14 August 2017 SITCOE,YADRAV 3
  • 4. 14 August 2017 SITCOE,YADRAV 4
  • 5. Layout 14 August 2017 SITCOE,YADRAV 5
  • 6. Area of company • Total area of that company is 15,000 sq.ft 14 August 2017 SITCOE,YADRAV 6
  • 7. Technical manpower, employees in that organization Sr.No Posts No. of employees 1 Electrical engineer’s 2 2 Technical 12 3 Officer’s 3 4 Store keeper 2 5 Helper’s 4 6 Accountant 1 Total Employees 24 14 August 2017 SITCOE,YADRAV 7
  • 8. Raw Materials 14 August 2017 SITCOE,YADRAV 8 Transformer Spacers Insulators &Terminals Laminated Core Impregnated paper All raw material import from Gujarat
  • 9. •Winding 14 August 2017 SITCOE,YADRAV 9 L.V. windingL.V. winding former
  • 10. 14 August 2017 SITCOE,YADRAV 10 • Core
  • 11. 14 August 2017 SITCOE,YADRAV 11 • Tapper •Tapping
  • 12. 14 August 2017 SITCOE,YADRAV 12 Insulation Miner Insulation Thickness Gasket 0.5-0.9mm Spacers 0.5-0.6mm Pressboard 0.2mm Cotton 0.2mm Impregnated paper 0.2mm
  • 13. 14 August 2017 SITCOE,YADRAV 13 • Oil also include in the insulating medium its viscosity is requir always less in transformer synthetic and mineral oil is used
  • 14. 14 August 2017 SITCOE,YADRAV 14 De-moisture In that industry there are two ovens 1.fully automatic-90c 2.semi automatic-60c
  • 15. Service of company • Manufacturing different type of transformers • Maintenance of transformers • Oil filtering 14 August 2017 SITCOE,YADRAV 15
  • 16. • Maintenance of transformer(repair) 14 August 2017 SITCOE,YADRAV 16 Faulty Transformer Check continuity of winding Removing faulty winding
  • 17. • Oil Filtering- 14 August 2017 SITCOE,YADRAV 17 In warranty period of transformer maintenance free of cost Check the condition of the consumer transformer after 2 months
  • 18. • Testing of oil- 14 August 2017 SITCOE,YADRAV 18 Oil Tester for Transformer Oil Breakdown Voltage Testing Remove oil Oil before and after filtering
  • 19. Fabrication 14 August 2017 SITCOE,YADRAV 19 It is a lesser cutter it is used for the cutting a cast iron sheet in different shape In that section welding the different parts of transformer like air fins, conservator, valves etc.
  • 20. Cost of transformers 14 August 2017 SITCOE,YADRAV 20 Sr.No Description Price 1 25KVA 45000/- 2 100KVA 150000/- 3 250KVA 270000/- 4 400KVA 335000/- 5 500KVA 450000/- 6 1000KVA 695000/-
  • 21. Testing 14 August 2017 SITCOE,YADRAV 21 • Measurement of insulation resistance of H.V.& L.V. windings . • Voltage ratio measurement & check of polarities. (Phase relationship/vector group). • Winding resistance measurement . • Magnetic balance test. • No load loss & No load current measurement . • Short circuit impedance & load loss measurement • Di-electric value of oil .
  • 22. •Dielectric test of oil 14 August 2017 SITCOE,YADRAV 22
  • 23. Learning after training • How to make main connection of transformer winding • How to find the fault in transformer ,how to overcome • How to filtering the transformer oil • How to make H.V. & L.V. winding 14 August 2017 SITCOE,YADRAV 23
  • 24. Conclusion • We done this 15 days training we learn the how to core assemble, how to turn the winding, when faults come in transformer how to solve this fault. • How to make the connection of winding, filtering process of transformer oil and testing of transformer 14 August 2017 SITCOE,YADRAV 24
  • 25. 14 August 2017 SITCOE,YADRAV 25 Thank You