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GEOPOLYMER CONCRETE
Submitted by,
Nimaz Asharaf
Submitted to,
Dr. Kanish Kapoor 1
CONTENTS
 Introduction
 Advantages of geopolymer concrete
 Constituents
 Process and Mechanism
 Properties of geopolymer concrete
 Applications
 Disadvantage
 Conclusion
2
INTRODUCTION
 Geopolymer concrete is an innovative, eco-
friendly construction material.
 Commonly used binding materials are fly ash,
ground granulated blast furnace slag, silica fume,
metakaolin along with alkali activators.
3
ADVANTAGES OF GEOPOLYMER CONCRETE
 Reduces the demand of OPC which leads to
CO2 emission.
 Utilise waste materials from industries such as
ash, silica-fume, GGBS.
 Protect water bodies from contamination due to
fly ash disposal.
 Conserve acres of land that would have been used
for coal combustion products disposal.
 Produce a more durable infrastructure.
4
CONSTITUENTS
 Materials rich in Aluminosilicate.
 Coarse aggregate
 Fine aggregate
 Admixture
 Alkaline activator solution
5
ALKALINE ACTIVATORS
 It is used for activation of aluminosilicate raw
material
 Alkali activators used are sodium hydroxide,
sodium silicate, potassium hydroxide, potassium
silicate.
 Commonly used alkali activators are NaOH and
Na2SiO3 since it leads to higher geopolymerisation
rate.
 K2SiO3 solution rarely used because of high cost
and lack of easy availability.
6
 Fly ash
 It is a by-product from coal fired power plants.
 It is also called flue ash.
 It is obtained by electrostatic precipitation of
the flue gases.
 There are two types of flyash Class C and Class
F.
ALUMINOSILICATE RAW MATERIALS
7
 GROUNG GRANULATED BLAST FURNACE SLAG (GGBS)
 By product obtained from the Steel plant.
11
CEMICAL
CONSTITUTION
CEMENT(%) GGBFS(%)
Calcium oxide 65 40
Silicon dioxide 20 35
Aluminium oxide 5 10
Magnesium oxide 2 8
TABLE 2-CHEMICAL COMPOSITION OF GGBS
 Silica fume
 Also called as micro silica or condensed
silica fume
 Produced during manufacture of silicon by
electric arc furnace
12
MECHANISM
 Dissolution of Si and Al takes place through the action of the OH
ions.
 Tetrahedral aluminates and silicates are alternatively linked to
Si-O-Al-O bonds.
 Water consumed during the dissolution are released which is
contrary to hydration of the OPC. 10
PROPERTIES OF GEOPOLYMER CONCRETE
 High workability
 High compressive strength
 Geopolymer concrete with compressive strength up to 70MPa have
been found.
 Rate of gain of strength is high initially.
 Initial strength of geopolymer concrete is found to be higher than
normal concrete.
 It has low heat of hydration in comparison to the cement concrete.
 Fire resistance is better than OPC based concrete.
 Chloride permeability is low. So offers better protection to reinforcement from
corrosion.
 High acid resistance when exposed to 2% and 10% sulphuric acid solution.
 Drying shrinkage of its much less compared to cement concrete.
11
APPLICATIONS
 Marine structures construction due resistance against chemical
attack.
 Pavements
 Retaining walls
 Water tanks
 Precast bridge decks
12
RETAINING WALL
 40MPa precast panels were used to build a retaining wall
 panels were 6m long and 2.4m wide
 these panels were cured under ambient condition
FIGURE 6 – PRECASTE GEOPOLYMER RETAINING WALLS FOR A PRIVATE RESIDENCE
13
BOAT RAMP
 Approach slab on ground to ramp was made using geopolymer
reinforced with fiber
 Entire constituents remained dormant until activator chemicals
were added
FIGURE8 – BOAT RAMP CONSTRUCTED WITH BOTH IN-SITE AND PRECAST
GEOPOLYMER CONCRETE.
14
DISADVANTAGES
 Requires special handling
 Chemicals like sodium hydroxide are harmful to
human beings.
 High cost for alkaline solution
 Geopolymerisation is sensitive so lacks
uniformity.
15
CONCLUSION
 Geopolymer concrete is a promising construction
due to its low carbon dioxide emission
 High early strength, low creep and shrinkage, high acid and
fire resistance promotes its usage.
 Wide spread applications in precast industries due to
 Its high production in short duration
 less breakage during transportation
16
THANK YOU
17

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GEOPOLYMER CONCRETE: AN INNOVATIVE, ECO-FRIENDLY BUILDING MATERIAL

  • 1. GEOPOLYMER CONCRETE Submitted by, Nimaz Asharaf Submitted to, Dr. Kanish Kapoor 1
  • 2. CONTENTS  Introduction  Advantages of geopolymer concrete  Constituents  Process and Mechanism  Properties of geopolymer concrete  Applications  Disadvantage  Conclusion 2
  • 3. INTRODUCTION  Geopolymer concrete is an innovative, eco- friendly construction material.  Commonly used binding materials are fly ash, ground granulated blast furnace slag, silica fume, metakaolin along with alkali activators. 3
  • 4. ADVANTAGES OF GEOPOLYMER CONCRETE  Reduces the demand of OPC which leads to CO2 emission.  Utilise waste materials from industries such as ash, silica-fume, GGBS.  Protect water bodies from contamination due to fly ash disposal.  Conserve acres of land that would have been used for coal combustion products disposal.  Produce a more durable infrastructure. 4
  • 5. CONSTITUENTS  Materials rich in Aluminosilicate.  Coarse aggregate  Fine aggregate  Admixture  Alkaline activator solution 5
  • 6. ALKALINE ACTIVATORS  It is used for activation of aluminosilicate raw material  Alkali activators used are sodium hydroxide, sodium silicate, potassium hydroxide, potassium silicate.  Commonly used alkali activators are NaOH and Na2SiO3 since it leads to higher geopolymerisation rate.  K2SiO3 solution rarely used because of high cost and lack of easy availability. 6
  • 7.  Fly ash  It is a by-product from coal fired power plants.  It is also called flue ash.  It is obtained by electrostatic precipitation of the flue gases.  There are two types of flyash Class C and Class F. ALUMINOSILICATE RAW MATERIALS 7
  • 8.  GROUNG GRANULATED BLAST FURNACE SLAG (GGBS)  By product obtained from the Steel plant. 11 CEMICAL CONSTITUTION CEMENT(%) GGBFS(%) Calcium oxide 65 40 Silicon dioxide 20 35 Aluminium oxide 5 10 Magnesium oxide 2 8 TABLE 2-CHEMICAL COMPOSITION OF GGBS
  • 9.  Silica fume  Also called as micro silica or condensed silica fume  Produced during manufacture of silicon by electric arc furnace 12
  • 10. MECHANISM  Dissolution of Si and Al takes place through the action of the OH ions.  Tetrahedral aluminates and silicates are alternatively linked to Si-O-Al-O bonds.  Water consumed during the dissolution are released which is contrary to hydration of the OPC. 10
  • 11. PROPERTIES OF GEOPOLYMER CONCRETE  High workability  High compressive strength  Geopolymer concrete with compressive strength up to 70MPa have been found.  Rate of gain of strength is high initially.  Initial strength of geopolymer concrete is found to be higher than normal concrete.  It has low heat of hydration in comparison to the cement concrete.  Fire resistance is better than OPC based concrete.  Chloride permeability is low. So offers better protection to reinforcement from corrosion.  High acid resistance when exposed to 2% and 10% sulphuric acid solution.  Drying shrinkage of its much less compared to cement concrete. 11
  • 12. APPLICATIONS  Marine structures construction due resistance against chemical attack.  Pavements  Retaining walls  Water tanks  Precast bridge decks 12
  • 13. RETAINING WALL  40MPa precast panels were used to build a retaining wall  panels were 6m long and 2.4m wide  these panels were cured under ambient condition FIGURE 6 – PRECASTE GEOPOLYMER RETAINING WALLS FOR A PRIVATE RESIDENCE 13
  • 14. BOAT RAMP  Approach slab on ground to ramp was made using geopolymer reinforced with fiber  Entire constituents remained dormant until activator chemicals were added FIGURE8 – BOAT RAMP CONSTRUCTED WITH BOTH IN-SITE AND PRECAST GEOPOLYMER CONCRETE. 14
  • 15. DISADVANTAGES  Requires special handling  Chemicals like sodium hydroxide are harmful to human beings.  High cost for alkaline solution  Geopolymerisation is sensitive so lacks uniformity. 15
  • 16. CONCLUSION  Geopolymer concrete is a promising construction due to its low carbon dioxide emission  High early strength, low creep and shrinkage, high acid and fire resistance promotes its usage.  Wide spread applications in precast industries due to  Its high production in short duration  less breakage during transportation 16