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BOILER
MOUNTINGS
BY:
JITENDRA KUMAR
(B.TECH AGRL.ENGG.)
TNAU
DEFINITION
The fittings which are mounted on the boiler
for its proper and safe functioning is called
Boiler Mountings.
TYPES
Water level indicator
Pressure gauge
Safety valves
Stop valves
Blow off cock
Feed check valve
Fusible plug
WATER LEVEL INDICATOR
 It indicates the water level inside the
boiler and the correct working of the
boiler depends upon this device.
 It is generally two in numbers and seen
in front of the boiler.
 It consists of three cocks and a glass
tube.
 It is mostly employed in steam boilers.
PRESSURE GAUGE
It is used to measure the pressure of
the steam inside the steam boiler.
The pressure gauges generally used
are of bourdon type.
It consists of an elliptical elastic
tube bent into an arc of circle.
This bent up tube is called
bourdon`s tube.
SAFETY VALVES
 These devices are attached to the
steam chest for preventing explosions
due to excessive internal pressure of
steam.
 A steam boiler is usually provided with
two safety valves.
 Its function is to blow off the steam
when the pressure of steam inside the
boiler exceeds the working pressure.
TYPES
Lever safety valve
Dead weight safety valve
High steam and low water safety
valve
Spring loaded safety valve
LEVER SAFETY VALVE
Its function is to maintain constant
safe pressure inside the steam
boiler.
It consists of valve body with a
flange fixed to the steam boiler.
DEAD WEIGHT SAFETY VALVE
 Its is used for stationary boilers.
 The valve is made of gun metal seat,it
is fixed to the top of a steel pipe.
 This pipe is bolted to the mountings
block,riveted to the top of the shell.
 Both the valve and pipe are covered by
a case which contains weights and this
is the main disadvantage of this valve.
HIGH STEAM LOW WATER
VALVE
These valves are placed at the top of
Cornish and Lancashire Boilers only.
It is a combination of two valves , one
of which is lever safety valve which
blows off steam when the working
pressure of steam exceeds.
The second valve operates by blowing
off the steam when the water level
becomes too low.
SPRING LOADED SAFETY
VALVE
It is used for locomotives and
marine boilers.
It is loaded with spring instead of
weights.
The spring is made of round or
square spring steel rod in helical
form.
The spring may be in tension or
compression,as the steam pressure
acts along the axis of spring.
STEAM STOP VALVE
It is the largest valve on the steam
boiler.
It is fitted to the highest part of the
shell by means of a flange.
The principal functions are:
1)To control the flow of steam from
the boiler to the main steam pipe.
2)To shut off the steam completely
when required.
BLOW OFF COCK
The principal functions are:
1)To empty the boiler whenever
required.
2)To discharge the mud, scale or
sediments which are accumulated at
the bottom of the boiler.
The blow off cock is fitted to the
bottom of a boiler drum and
consists of a conical plug fitted to
the body or casing.
FEED CHECK VALVE
It is a non return valve,fitted to a
screwed spindle to regulate the lift.
Its function is to regulate the supply
of water,which is pumped to the
boiler,by the feed pump.
This valve must have spindle lifted
before the pump is started.
It is fitted to the shell slightly below
the normal level of the boiler.
FUSIBLE PLUG
It is fitted to the crown plate of the
furnace or the fire box.
Its object is to put off the fire in the
furnace of the boiler when the level
of water in the boiler falls to an
unsafe limit, and thus avoids the
explosion which may take place due
to overheating of the furnace plate.
Thank You

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Boiler mountings

  • 2. DEFINITION The fittings which are mounted on the boiler for its proper and safe functioning is called Boiler Mountings.
  • 3. TYPES Water level indicator Pressure gauge Safety valves Stop valves Blow off cock Feed check valve Fusible plug
  • 4. WATER LEVEL INDICATOR  It indicates the water level inside the boiler and the correct working of the boiler depends upon this device.  It is generally two in numbers and seen in front of the boiler.  It consists of three cocks and a glass tube.  It is mostly employed in steam boilers.
  • 5.
  • 6. PRESSURE GAUGE It is used to measure the pressure of the steam inside the steam boiler. The pressure gauges generally used are of bourdon type. It consists of an elliptical elastic tube bent into an arc of circle. This bent up tube is called bourdon`s tube.
  • 7.
  • 8. SAFETY VALVES  These devices are attached to the steam chest for preventing explosions due to excessive internal pressure of steam.  A steam boiler is usually provided with two safety valves.  Its function is to blow off the steam when the pressure of steam inside the boiler exceeds the working pressure.
  • 9. TYPES Lever safety valve Dead weight safety valve High steam and low water safety valve Spring loaded safety valve
  • 10. LEVER SAFETY VALVE Its function is to maintain constant safe pressure inside the steam boiler. It consists of valve body with a flange fixed to the steam boiler.
  • 11.
  • 12. DEAD WEIGHT SAFETY VALVE  Its is used for stationary boilers.  The valve is made of gun metal seat,it is fixed to the top of a steel pipe.  This pipe is bolted to the mountings block,riveted to the top of the shell.  Both the valve and pipe are covered by a case which contains weights and this is the main disadvantage of this valve.
  • 13.
  • 14. HIGH STEAM LOW WATER VALVE These valves are placed at the top of Cornish and Lancashire Boilers only. It is a combination of two valves , one of which is lever safety valve which blows off steam when the working pressure of steam exceeds. The second valve operates by blowing off the steam when the water level becomes too low.
  • 15.
  • 16. SPRING LOADED SAFETY VALVE It is used for locomotives and marine boilers. It is loaded with spring instead of weights. The spring is made of round or square spring steel rod in helical form. The spring may be in tension or compression,as the steam pressure acts along the axis of spring.
  • 17.
  • 18. STEAM STOP VALVE It is the largest valve on the steam boiler. It is fitted to the highest part of the shell by means of a flange. The principal functions are: 1)To control the flow of steam from the boiler to the main steam pipe. 2)To shut off the steam completely when required.
  • 19.
  • 20. BLOW OFF COCK The principal functions are: 1)To empty the boiler whenever required. 2)To discharge the mud, scale or sediments which are accumulated at the bottom of the boiler. The blow off cock is fitted to the bottom of a boiler drum and consists of a conical plug fitted to the body or casing.
  • 21.
  • 22. FEED CHECK VALVE It is a non return valve,fitted to a screwed spindle to regulate the lift. Its function is to regulate the supply of water,which is pumped to the boiler,by the feed pump. This valve must have spindle lifted before the pump is started. It is fitted to the shell slightly below the normal level of the boiler.
  • 23.
  • 24. FUSIBLE PLUG It is fitted to the crown plate of the furnace or the fire box. Its object is to put off the fire in the furnace of the boiler when the level of water in the boiler falls to an unsafe limit, and thus avoids the explosion which may take place due to overheating of the furnace plate.
  • 25.