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BY : MR. JASMIN SUTHAR
SR. ENGINEER – Q.A.
GALAXY SIVTEK PVT. LTD.
    The International Organization for Standardization (ISO)
brought out in 1987 a set of standards called ISO 9000 series of
standards on Quality Management System (QMS)



    This standard was       brought in for the purpose of
establishing a customer oriented quality discipline in all
functions.
(Marketing, Design, Engineering, Production, Procurement, In
spection. Etc.)
    In 1950s, after the world war US defence dept. established the MIL-Q-
9858 standard as contractual specification for procurement.

    In      1979,     UK      published   quality    system     standard
          BS 5750 (3 parts) & BS 5781

    In 1987, ISO Geneva published a series of quality system

    First amendment was taken in 1994 (ISO 9000 : 1994)

    In Dec. 2000, the system was completely reviewed and new standard
ISO 9001 : 2000 series was released

    In 2008, ISO 9001 : 2008 series was released       (Only introduced
clarifications to the existing requirements of ISO 9001 : 2000 and some
changes intended to improve consistency with ISO 14001 : 2004.
   Meet customer requirement

   Ger more revenue and business from new customers

   Improve Company and Product Quality

   Increase Customer Satisfaction with our Product.

   Develop a Professional Culture and Better Employee Morale

   Improve the Consistency of our Operations

   Improve Efficiency, Reduce Waste and Save Money
5
QMS PRINCIPLES
1. Customer focus
 To identify and understand customer needs
 To satisfy customer requirements
 To meet customer expectations

 2. Leadership
 Leaders establish unity of purpose, direction
of the organization
 Create and maintain the internal environment
in which people can becomes fully involved in
achieving the organization’s objective.
                                              6
QMS PRINCIPLES Continue
3. Involvement of People

 Full involvement of people at all level enables
their abilities to be used for the benefit of the
organization.

4. Process approach

Activities and related resources are managed as
a process to achieve desired goal

                                               7
QMS PRINCIPLES Continue
5. System approach to Management

 Identifying, understanding and managing a
system of interrelated processes as a
contribution to the organization’s effectiveness
and efficiency.

6. Continual Improvement

 Must      become   organization’s   permanent
objective
                                              8
QMS PRINCIPLES Continue
7. Factual and documented approach to
decision making

 Effective decision are based on the analysis of
data & information.

 8. Mutually beneficial relationship with the
suppliers

 Allows both the organization to create value

                                                 9
Say What You Do
      This means document your systems so you
will consistently do the job the same way every
time. We must make sure we have appropriate
documentation.
            Do What You Say
     This is what the auditors want to see.
Objective evidence that what you say you are
doing in your documentation is what you are
doing in practice.
                                                  10
4 Quality        5 Management          6 Resource         7 Product        8
Management       Responsibility        Management         Realization      Measurement
System                                                                     Analysis &
                                                                           improvement


                   Management
 General           Commitment           Provision of        Planning        General
 requirements                           resources

                  Customer focus                            Customer        Monitoring &
 Documentation                          Human               related         measurement
 Requirements                           resources           processes
                  Quality policy
                                        Infrastructures                     Control of NCP
                                                            Design &
                                                            development
                  Planning                                                  Analysis of data
                                        Work
                                        environment         Purchasing
                   Responsibility, a                                        Improvements
                   uthority &                               Production &
                   communication                            service
                                                            provision
                   Management
                   Reviews                                  Control of
                                                            monitoring &
                                                            measuring                      11
                                                            equipment
1. Determine the
      5. Implement action,           processes required
      Continual                     For QMS
      improvements




                        4.1 General
                        requirements
                                             2. Criteria and
4. Monitoring and                            methods to ensure
Measuring of                                 Operation & control
Processes,
Analysis the process

                       3. Availability of
                       information &
                       resources for
                       operation & control



                                                                   12
General
                • Documented statement & Quality policy
                • Quality Manual
                • Documented Procedure & records



                               Quality Manual
4.2
Documentation                  Control of Documents
requirement                    • Approve doc. For adequacy
                               • Legible and identifiable
                               • Review and update

     Control of records
     • Identification, storage, protection, retrieval,
     retention & disposition
     • Provide evidence of conformity
                                                             13
5.1          5.2        5.3       5.4          5.5              5.6
Management   Customer   Quality   Planning     Responsibility   Management
commitment   focus      policy                 authority &      Review
                                               communicate



                                  Quality      Responsibility    General
                                  objectives   & authority
                                                                 Review
                                  QMS          Management        inputs
                                  planning     representative
                                                                 Review
                                               Internal          outputs
                                               communication




                                                                           14
Development, implementation and
                                   Establishment of
 continually improvement of QMS
                                        •Quality Policy
                                        •Quality Objectives (measurable &
                                        consistent with Quality policy)
                                        Ensuring the availability of resources
    Top
    Management’s                   Identification of Customer requirements &
    commitment                     satisfaction


                                    Communication of importance of
•Appointment of Management
 Representative                         •Regulatory & statutory requirements
                                        •Meeting customer requirements
•Conducting Management Reviews
                                        •Quality Policy & Quality objectives
•Providing required resources           •Responsibilities & authorities

                                                                             15
Processes needed for QMS are
                  established, implemented & maintained



                  Reporting to top management on the
     MR           Performance of QMS
(Responsibility
      &
  Authority)
                  Need for improvement for QMS




                  Liaison with external parties




                                                          16
6.1            6.2           6.3               6.4
Provision of   Human         Infrastructures   Work
resources      Resources                       Environment



               General



               Competence,
               awareness &
               training




                                                             17
Resources required to
              Implementing, monitoring & continual
              improvements
              Enhance Customer satisfaction by meeting
              customer requirements


                        Human Resources

Resource
Management              Infrastructures
                             Infrastructures needed to achieve product
                             conformity


  Work environment
     Work environment needed to achieve product
     conformity

                                                                         18
Competent on the basis of appropriate
    education, skill and experience


                       Define competencies for people performing
                       work affecting product quality

6.2
Human                         Provide training or actions
Resources


                     Evaluate effectiveness of the training / actions



   Employees should aware importance of the
   activity being performed

                                                                        19
7.1            7.2             7.3                7.4               7.5                7.6
Planning       Customer        Design and         Purchasing        Production         Control of
of product     related         development                          & service          monitoring &
               processes                                            provision          measuring
realization                                                                            equipment


              Determination    D&D planning       Purchasing        Control
              of requirement                      process
              related to the
                               D&D inputs                           Validation of
              product
                                                  Purchasing        processes
                               D&D outputs        information
              Review of                                             Identification &
              requirement      D&D review         Verification of   traceability
              related to the                      purchased
              product                             products
                               D&D verification                     Customer
                                                                    property
              Customer
              communication    D&D validation
                                                                    Preservation of
                                                                    product
                               Control of D&D
                               Changes

                                                                                                20
Quality objectives & requirement of
                      Products



                                Processes, procedures, resources to
                                realize product
 7.1
Planning of Product
realization                    Verification, validation, monitoring, inspe
                               ction and testing of product




                        Record to demonstrate conformance



                                                                         21
Identification of Customer / Market
                                    requirements

                                    • Specified by customer
                                    • Requirements taken for granted
                                    • Statutory and regulatory requirements
7.2
Customer related
processes – (Sales)                        Review of requirements related
                                           product prior to acceptance /
                                           commitment to customers - ability to
                                           meet customer requirements



                 Effective communication with customer in relation to

                 • Product information
                 •Enquiries, contracts or order handling, including
                 amendments
                 • Customer feedback, including Customer complaints
                                                                                  22
Planning (Determine)
                                            • stages
                                            • review, verification, validation (each
                                            stage)
                                            •Responsibility and authority


7.3
Design and
Development
                                              Design inputs and outputs




              Review and verification, validation and control of changes
              •Accuracy
              •Potential hazards & faults
              •Corrections
              •Evaluations against lessons learned
                                                                                       23
Degree of control depends on effects of
                           subsequent processes and effect on final
                           product

7.4
Purchasing
    Purchasing is done
    in controlled manner
    to ensure that                     Supplier evaluation
    purchased products
    conforms to specific
    requirements


                             Verification of purchased product –
                             Inspection and testing


                                                                      24
Product characteristics
    (Specs)                             Procedures and work instructions


                                           Suitable equipments to manufacture.
7.5                                        Monitoring and inspection & testing
Production and
service provision
Manufacturing /                            Product release, delivery and post delivery
service provision
under controlled
condition to ensure                        Process validation
conformity of product

                                     Identification and traceability

    •Customers property (Identify, verify, protect and safeguard)
    •Preservation of product (during
    processing, storage, Handling, delivery)
                                                                                   25
• Calibrate and validate at specific interval
                        • traceable to international measurement
                        standard



         7.6
Control of monitoring       • Adjusted or re-adjusted as necessary
  and measuring             • Protect from damage and deterioration
     equipment              during handling, maintenance and storage



                         Identification in order to determine its
                         calibration status




                                                                        26
8.1       8.2               8.3          8.4           8.5
General   Monitoring &      Control of   Analysis of   Improvement
          measurement       non          data
                            conforming
                            product


          Customer                                     Continual
          satisfaction                                 improvements


          Internal audits                              Corrective
                                                       action

          Monitoring &
          Measurement of                               Preventive
          processes                                    action


          Monitoring &
          Measurement of
          product




                                                                      27
To demonstrate
8.1 - To demonstrate
•Conformity of the product
•Plan & carried out inspection, testing, measurement, analysis & improvement
•Conformity to QMS requirements
processes.
•Continually improvements and the effectiveness of the system
•Demonstrate that products & services meet defined requirements.
•Continually improve the effectiveness of the QMS



8.2 - Monitoring and Measurements
•Measure Customer satisfaction / perception
•Conduct Internal audits
•Monitoring and measurements of processes – to demonstrate ability to meet
planned results
•Monitoring and measurements of product – Conformity to product requirements



8.3 - Control of NCP (Non Conforming Products)
•To assure that NCP products are identified and controlled to prevent
unintended use / delivery

                                                                               28
8.4 - Analysis of data
   Collection and analysis of data generated through QMS
activities to verify suitability, effectiveness and continual
improvement of the system




Analysis shall provide information related to

    •Customer satisfaction / perception
    •Conformity to specs, requirements
    •Process data & product trends
    • Opportunities for preventive actions
    •Suppliers data



                                                                29
8.5 - Improvements
Continual Improvements
   •QMS needed to be continually improved


Corrective action
    •Resolve complaints and nonconformities.
    •Investigate causes of nonconformities
    •Record results of investigation.
    •Corrective action is determined, carried out, effective &
    reviewed.


Preventive action
    •Use information from many sources to detect, analyze &
    eliminate potential causes.
    •Identify steps needed to prevent problems
    •Ensure preventive action is effective
    •Action taken are recorded and reviewed.
                                                                 30
Mission   Purpose for which we are working?




What we would like to be?   Vision




Policy       Which path we need to adopt?



   What we should achieve?    Objectives

                                            31
• Does NOT define quality
• Is NOT a one-time process
• Is NOT easy
• Requires commitment
• Requires resources


                              32
BY : MR. JASMIN SUTHAR
SR. ENGINEER – Q.A.
GALAXY SIVTEK PVT. LTD.
                     33

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Iso awarness

  • 1. BY : MR. JASMIN SUTHAR SR. ENGINEER – Q.A. GALAXY SIVTEK PVT. LTD.
  • 2. The International Organization for Standardization (ISO) brought out in 1987 a set of standards called ISO 9000 series of standards on Quality Management System (QMS)  This standard was brought in for the purpose of establishing a customer oriented quality discipline in all functions. (Marketing, Design, Engineering, Production, Procurement, In spection. Etc.)
  • 3. In 1950s, after the world war US defence dept. established the MIL-Q- 9858 standard as contractual specification for procurement.  In 1979, UK published quality system standard BS 5750 (3 parts) & BS 5781  In 1987, ISO Geneva published a series of quality system  First amendment was taken in 1994 (ISO 9000 : 1994)  In Dec. 2000, the system was completely reviewed and new standard ISO 9001 : 2000 series was released  In 2008, ISO 9001 : 2008 series was released (Only introduced clarifications to the existing requirements of ISO 9001 : 2000 and some changes intended to improve consistency with ISO 14001 : 2004.
  • 4. Meet customer requirement  Ger more revenue and business from new customers  Improve Company and Product Quality  Increase Customer Satisfaction with our Product.  Develop a Professional Culture and Better Employee Morale  Improve the Consistency of our Operations  Improve Efficiency, Reduce Waste and Save Money
  • 5. 5
  • 6. QMS PRINCIPLES 1. Customer focus  To identify and understand customer needs  To satisfy customer requirements  To meet customer expectations 2. Leadership  Leaders establish unity of purpose, direction of the organization  Create and maintain the internal environment in which people can becomes fully involved in achieving the organization’s objective. 6
  • 7. QMS PRINCIPLES Continue 3. Involvement of People  Full involvement of people at all level enables their abilities to be used for the benefit of the organization. 4. Process approach Activities and related resources are managed as a process to achieve desired goal 7
  • 8. QMS PRINCIPLES Continue 5. System approach to Management  Identifying, understanding and managing a system of interrelated processes as a contribution to the organization’s effectiveness and efficiency. 6. Continual Improvement  Must become organization’s permanent objective 8
  • 9. QMS PRINCIPLES Continue 7. Factual and documented approach to decision making  Effective decision are based on the analysis of data & information. 8. Mutually beneficial relationship with the suppliers  Allows both the organization to create value 9
  • 10. Say What You Do This means document your systems so you will consistently do the job the same way every time. We must make sure we have appropriate documentation. Do What You Say This is what the auditors want to see. Objective evidence that what you say you are doing in your documentation is what you are doing in practice. 10
  • 11. 4 Quality 5 Management 6 Resource 7 Product 8 Management Responsibility Management Realization Measurement System Analysis & improvement Management General Commitment Provision of Planning General requirements resources Customer focus Customer Monitoring & Documentation Human related measurement Requirements resources processes Quality policy Infrastructures Control of NCP Design & development Planning Analysis of data Work environment Purchasing Responsibility, a Improvements uthority & Production & communication service provision Management Reviews Control of monitoring & measuring 11 equipment
  • 12. 1. Determine the 5. Implement action, processes required Continual For QMS improvements 4.1 General requirements 2. Criteria and 4. Monitoring and methods to ensure Measuring of Operation & control Processes, Analysis the process 3. Availability of information & resources for operation & control 12
  • 13. General • Documented statement & Quality policy • Quality Manual • Documented Procedure & records Quality Manual 4.2 Documentation Control of Documents requirement • Approve doc. For adequacy • Legible and identifiable • Review and update Control of records • Identification, storage, protection, retrieval, retention & disposition • Provide evidence of conformity 13
  • 14. 5.1 5.2 5.3 5.4 5.5 5.6 Management Customer Quality Planning Responsibility Management commitment focus policy authority & Review communicate Quality Responsibility General objectives & authority Review QMS Management inputs planning representative Review Internal outputs communication 14
  • 15. Development, implementation and Establishment of continually improvement of QMS •Quality Policy •Quality Objectives (measurable & consistent with Quality policy) Ensuring the availability of resources Top Management’s Identification of Customer requirements & commitment satisfaction Communication of importance of •Appointment of Management Representative •Regulatory & statutory requirements •Meeting customer requirements •Conducting Management Reviews •Quality Policy & Quality objectives •Providing required resources •Responsibilities & authorities 15
  • 16. Processes needed for QMS are established, implemented & maintained Reporting to top management on the MR Performance of QMS (Responsibility & Authority) Need for improvement for QMS Liaison with external parties 16
  • 17. 6.1 6.2 6.3 6.4 Provision of Human Infrastructures Work resources Resources Environment General Competence, awareness & training 17
  • 18. Resources required to Implementing, monitoring & continual improvements Enhance Customer satisfaction by meeting customer requirements Human Resources Resource Management Infrastructures Infrastructures needed to achieve product conformity Work environment Work environment needed to achieve product conformity 18
  • 19. Competent on the basis of appropriate education, skill and experience Define competencies for people performing work affecting product quality 6.2 Human Provide training or actions Resources Evaluate effectiveness of the training / actions Employees should aware importance of the activity being performed 19
  • 20. 7.1 7.2 7.3 7.4 7.5 7.6 Planning Customer Design and Purchasing Production Control of of product related development & service monitoring & processes provision measuring realization equipment Determination D&D planning Purchasing Control of requirement process related to the D&D inputs Validation of product Purchasing processes D&D outputs information Review of Identification & requirement D&D review Verification of traceability related to the purchased product products D&D verification Customer property Customer communication D&D validation Preservation of product Control of D&D Changes 20
  • 21. Quality objectives & requirement of Products Processes, procedures, resources to realize product 7.1 Planning of Product realization Verification, validation, monitoring, inspe ction and testing of product Record to demonstrate conformance 21
  • 22. Identification of Customer / Market requirements • Specified by customer • Requirements taken for granted • Statutory and regulatory requirements 7.2 Customer related processes – (Sales) Review of requirements related product prior to acceptance / commitment to customers - ability to meet customer requirements Effective communication with customer in relation to • Product information •Enquiries, contracts or order handling, including amendments • Customer feedback, including Customer complaints 22
  • 23. Planning (Determine) • stages • review, verification, validation (each stage) •Responsibility and authority 7.3 Design and Development Design inputs and outputs Review and verification, validation and control of changes •Accuracy •Potential hazards & faults •Corrections •Evaluations against lessons learned 23
  • 24. Degree of control depends on effects of subsequent processes and effect on final product 7.4 Purchasing Purchasing is done in controlled manner to ensure that Supplier evaluation purchased products conforms to specific requirements Verification of purchased product – Inspection and testing 24
  • 25. Product characteristics (Specs) Procedures and work instructions Suitable equipments to manufacture. 7.5 Monitoring and inspection & testing Production and service provision Manufacturing / Product release, delivery and post delivery service provision under controlled condition to ensure Process validation conformity of product Identification and traceability •Customers property (Identify, verify, protect and safeguard) •Preservation of product (during processing, storage, Handling, delivery) 25
  • 26. • Calibrate and validate at specific interval • traceable to international measurement standard 7.6 Control of monitoring • Adjusted or re-adjusted as necessary and measuring • Protect from damage and deterioration equipment during handling, maintenance and storage Identification in order to determine its calibration status 26
  • 27. 8.1 8.2 8.3 8.4 8.5 General Monitoring & Control of Analysis of Improvement measurement non data conforming product Customer Continual satisfaction improvements Internal audits Corrective action Monitoring & Measurement of Preventive processes action Monitoring & Measurement of product 27
  • 28. To demonstrate 8.1 - To demonstrate •Conformity of the product •Plan & carried out inspection, testing, measurement, analysis & improvement •Conformity to QMS requirements processes. •Continually improvements and the effectiveness of the system •Demonstrate that products & services meet defined requirements. •Continually improve the effectiveness of the QMS 8.2 - Monitoring and Measurements •Measure Customer satisfaction / perception •Conduct Internal audits •Monitoring and measurements of processes – to demonstrate ability to meet planned results •Monitoring and measurements of product – Conformity to product requirements 8.3 - Control of NCP (Non Conforming Products) •To assure that NCP products are identified and controlled to prevent unintended use / delivery 28
  • 29. 8.4 - Analysis of data Collection and analysis of data generated through QMS activities to verify suitability, effectiveness and continual improvement of the system Analysis shall provide information related to •Customer satisfaction / perception •Conformity to specs, requirements •Process data & product trends • Opportunities for preventive actions •Suppliers data 29
  • 30. 8.5 - Improvements Continual Improvements •QMS needed to be continually improved Corrective action •Resolve complaints and nonconformities. •Investigate causes of nonconformities •Record results of investigation. •Corrective action is determined, carried out, effective & reviewed. Preventive action •Use information from many sources to detect, analyze & eliminate potential causes. •Identify steps needed to prevent problems •Ensure preventive action is effective •Action taken are recorded and reviewed. 30
  • 31. Mission Purpose for which we are working? What we would like to be? Vision Policy Which path we need to adopt? What we should achieve? Objectives 31
  • 32. • Does NOT define quality • Is NOT a one-time process • Is NOT easy • Requires commitment • Requires resources 32
  • 33. BY : MR. JASMIN SUTHAR SR. ENGINEER – Q.A. GALAXY SIVTEK PVT. LTD. 33