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Pump clamping on test benchPump clamping on test bench
Basic equipmentBasic equipment
MarbedBook2011 Pump clamping on test bench
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
3 - 4
5 - 6
7 - 14
Pump clamping on test benchPump clamping on test bench
Basic equipment
Pump brackets
Flanged pump clamping
Immersed pump clamping
PROFESSIONAL DIESEL SERVICE TOOLS
A
B
G
C
110
110
20
125
125 146,5 170
20 22
180,5 200
00 21,5
HARTRIDGEHARTRIDGE ODOLINIODOLINI GUZZELLONIGUZZELLONI MAGASAMAGASA
45 55,5 75
9644-A
- -
130
130
16
0
-
9644 90749425-A
A
B
C
G
-
-
-
-
9680-D
9422-BR
-
-
-
9679-A
9680-A
9422-B
9590
9141
9085
BH 1 688 101 101
BH 1 688 010 124
BH 1 688 030 030/33
BH 1 685 720 159
BH 1 688 030 030/33
BH 1 685 720 160
BH 1 688 120 022
1
2
3
4
5
Pump
mounting
on test bench
Pump
mounting
on test bench
optional
spacer
Bracket for PE..H pumps flanged
ISO normative bench cradle - axle 125 - slide 20
PES...P pumps bracket couple for BOSCH test bench- flange Ø 107
PES...P pumps bracket couple for BOSCH test bench- flange Ø 95
Bed to fix B pumps on test bench
110.R01 - 3
PROFESSIONAL DIESEL SERVICE TOOLS
A
B
G
C
110
110
20
125
125 146,5 170
20 22
180,5 200
00 21,5 45 55,5 75
9644-A
- -
130
130
16
0
-
9644 90749425-A
HARTRIDGEHARTRIDGE ODOLINIODOLINI GUZZELLONIGUZZELLONI MAGASAMAGASA
BH 1 688 030 141
BH 1 688 030 032
BH 1 688 030 044
BH 1 688 030 012
BH 1 688 030 153
BH 1 688 030 095
BH 1 688 030 186
BH 1 688 030 170
9422-A
8124
9081
-
-
-
-
9423
-
-
-
-
-
-
-
-
9422
9084
6
7
8
9
10
11
optional
spacer
PUMP MOUNTING ON TEST BENCH
P8500, PE..H, PE..R pumps (VOLVO F16)
PE..P pumps
VP44 pumps (AUDI)
P7800 pumps
A pumps
B pumps
110.R01 - 4
PROFESSIONAL DIESEL SERVICE TOOLS
9478-B
BH 1 685 720 017
9356-A9601
BH 0 986 611 358
KDEP2963
9680-A
BH 1 688 010 124
9478-C
BH 1 685 720 060
9479-D
BH 1 685 720 159
9478
9478-A
BH 1 685 720 018
BH 1 685 720 017
BH 1 685 720 062
BH 1 685 720 219
9478-E
Test bench flange for PES...A pumps
(on FIAT)
Cradle bracket
on test bench Swivel vice cradle on 9260 Swivel vice on 8132
Test bench flange for PES...P-PV pumps
with Ø 95 hole
Test bench flange for PES...P pumps
(IVECO 190.26)
with Ø 107 hole
Test bench flange for PES... MW pumps
(MERCEDES, VOLVO etc.)
with Ø 68 hole
Test bench flange for EP/VA.. VE.. CAV pumps
with Ø 50 hole
Test bench flange for CAV-DPS pumps
with Ø 68 hole
FORD TRANSIT
Pump clamping flangesPump clamping flanges
110.R01 - 5
PROFESSIONAL DIESEL SERVICE TOOLS
8123
9478-F
9746
9478-M
9478-T
BH 1 685 720 208
8123-A
9478-CR
Ø 74
PUMP CLAMPING FLANGESPUMP CLAMPING FLANGES
Test bench flange for pumps mounted on
RENAULT MEGANE
Test bench flange for CATERPILLAR pumps SLIV series
with Ø 68 hole
Test bench flange for VP44 pumps
Test bench flange for VP44-VR30 pumps
Flange for fixing ZEXEL VP pumps on test benches.
It requires the universa bracket 9680-A
Flange for Test bench for Common Rail pumps
with 50mm hole, 13 holes.
Test bench flange for
BOSCH PES...RSF...M pumps
on BOSCH test bench
MERCEDES 190 D
110.R01 - 6
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9562-KWY9562-ZX 9562-KW9562-WPUMPS
Clamping system
for immersed pumps
Clamping system
for immersed pumps
Tools for the following application
K I T C O N F I G U R A T I O N
(in 1 wooden box)(in 1 wooden box) (in 2 wooden boxes) (in 3 wooden boxes)
ROD AND ROD GUIDE
PLATE
SPACER
CAMSHAFT
CAMBOX
CLAMPING AND COUPLING
BOSCH PFR1K
BOSCH PFR2K
BOSCH PFR3K
BOSCH Q
ZEXEL 2 cyl
BOSCH PFR4K
BOSCH 1 cyl
STANADYNE 1 cyl
ZEXEL 3 cyl
ZEXEL 4 cyl
MINI 2-3-4 cyl
MINI 1 cyl
YANMAR 2 cyl K type
YANMAR 3 cyl K type
YANMAR 3 cyl K type
BOSCH PFM1P
BOSCH PFM1P 100
BOSCH PDM1Q60F
ZEXEL PFR3MD
ZEXEL PFR4MD
ZEXEL PFR3KD
ZEXEL PFR4KD
ZEXEL 1 cyl
110.R01 - 7
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
15 15 15 15
7 7 7 7
Bosch PFRKBosch PFRK
--- -
9562-F
9562-G
9562-F
9562-G
9562-F
9562-G
9562-F
9562-G
75mm75mm
9576 9576 9576 9576
9562-M1
9562-M4
9562-A
9564-A
9562-M1 9562-M1 9562-M1
9562-M4 9562-M4 9562-M4
9562-C 9562-D 9562-E
9564-A 9564-A 9564-A
9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A
BOSCH PFR1K BOSCH PFR2K BOSCH PFR3K BOSCH PFR4K
75mm 75mmPUMP
ROD GUIDE
ROD
PLATE
SPACER
CAMSHAFT
CAMBOX
CLAMPING
AND
COUPLING
APPLICATION
110.R01 - 8
10 10
7 7 7 7
1015
Zexel PFRKZexel PFRK
MITSUBISHIMITSUBISHIKUBOTASAME (*)
9562-F
9562-G
9562-F
9562-R
9562-L
9562-LB
9562-F
9562-G
9576 9576 9576 9576
9562-M1
9562-M4
9562-T
9564-A
9562-M1 9562-M1 9562-M1
9562-M5 9562-M5 9562-M5
9891 9892 9893
9564-A 9564-A 9564-A
9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A
68mm68mm75mm 68mmPUMP
APPLICATION
ROD GUIDE
ROD
PLATE
SPACER
CAMSHAFT
CAMBOX
CLAMPING
AND
COUPLING
(*) For this application special tools 8079, 9561-A and 9561 are available
Clamping system for immersed pumpsClamping system for immersed pumps
ZEXEL 3 cyl. ZEXEL 4 cyl.ZEXEL 1 cyl. - 4 holes
110.R01 - 9
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
10 10
7 7 7
John Deere JD650John Deere JD650 John Deere JD750
9576 95769576
- -
-
-
9562-M1 9562-M19562-M1
9562-M5 9562-M5
TD9004 TD9003TD9001
9564-A 9564-A9564-A
9478-BXS 9680-A 9478-BXS 9680-A9478-BXS 9680-A
YanmarYanmar
PUMP
ROD GUIDE
ROD
PLATE
SPACER
CAMSHAFT
CAMBOX
CLAMPING
AND
COUPLING
APPLICATION
YANMAR 2 cyl. K type YANMAR 3 cyl. K type 0703-M3YANMAR 3 cyl. K type 0703-3
110.R01 - 10
15 1515
7 77
- -
9562-F
60mm5675mm
9576 95769576
9562-M1
9562-M4
9562-M3
9564-A
9478-BXS 9680-A
9562-M1
9562-M4
9563
9564-A
9562-M1
9562-M4
9562-B
9564-A
9478-BXS 9680-A9478-BXS 9680-A
Bosch - StanadyneBosch - Stanadyne
9562-F9562-F
PUMP
APPLICATION
ROD GUIDE
ROD
PLATE
SPACER
CAMSHAFT
CAMBOX
CLAMPING
AND
COUPLING
Included in 9562-M3
Clamping system for immersed pumpsClamping system for immersed pumps
Included in 9563Included in 9562-B
STANADYNE 1 cylBOSCH Q
BOSCH 1 cyl.
With ref. pin for start of delivery
110.R01 - 11
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
66
-
9562-H
9562-I
61mm61mm
95769576
9562-M1
9562-M2
9564-B
9478-BXS 9680-A
9562-M1
-
9562-N
9564-B
9478-BXS 9680-A
-
NIPPONDENSO MiniNIPPONDENSO Mini
9562-F
9562-I
PUMP
ROD GUIDE
ROD
PLATE
SPACER
CAMSHAFT
CAMBOX
CLAMPING
AND
COUPLING
APPLICATION
MINI 2-3-4 cyl.MINI 1 cyl.
110.R01 - 12
1010
7 7 6
2121 2121
6
--
9562-F
9562-I
9562-F
9562-I
69,5mm 69,5mm
9576 9576
9562-M1
-
9562-MD3
9564-A
9562-M1
-
9562-MD4
9564-A
9478-BXS 9680-A 9478-BXS 9680-A
--
9562-F
9562-I
9562-F
9562-I
61mm 61mm
9576 9576
9562-M1
9562-MD3
9564-E
9562-M1
9562-MD4
9564-E
9478-BXS 9680-A 9478-BXS 9680-A
Zexel PFR...KD / PFR...MDZexel PFR...KD / PFR...MD
9562-M5
PUMP
APPLICATION
ROD GUIDE
ROD
PLATE
SPACER
CAMSHAFT
CAMBOX
CLAMPING
AND
COUPLING
Clamping system for immersed pumpsClamping system for immersed pumps
ZEXEL PFR3KD ZEXEL PFR4KD ZEXEL PFR3MD ZEXEL PFR4MD
110.R01 - 13
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
15 15 15
7
Bosch PBosch P
FOCS. (**)DEUTZ - SAMEDEUTZ - SAME (****)
9562-F
BOSCH PDM1Q60F
9576 9576 9576
9562-M1
9562-M4
9562-FX
9564-A
9478-BXS 9680-A
9562-M1 9562-M1
9562-M49562-M4
9562-P 9562-S
9564-C 9564-C
9478-BXS 9680-A 9478-BXS 9680-A
9562-F
9562-FP
9562-F
BOSCH PFM 1P 90V BOSCH PFM 1P 100
PUMP
APPLICATION
ROD GUIDE
ROD
PLATE
SPACER
CAMSHAFT
CAMBOX
CLAMPING
AND
COUPLING
(****) During mounting session, first introduce the tappet alone in the proper sliding guide and only after the pump body.
(**) For this application special tools 9920-BD, 8080, 8081 and 9701-FX tool box are available.
Included in 9562-FXIncluded in 9562-S
110.R01 - 14
www.marbed.comwww.marbed.com
MARBED Srl - Piazza Novelli, 4 - 20129 Milano - Italy
Tel. +39 02.71.49.84 - Fax +39 02.70.10.26.67
e-mail info@marbed.com
www.marbed.com
PROFESSIONAL DIESEL SERVICE TOOLS
This catalog is, to all intents, protected
by copyright, so the reproduction in part or in full
of photos, drawings, etc.. is prohibited.
Original part numbers listed in this catalog
are given for reference.
The data and information, shown in this
technical catalog, replace the previous
edition that is now obsolete.
All specifications, dimensions, weights
in this catalog are subject to change
without notice.
The illustrations are not binding.
MARBED BOOK 2011
©2011 MARBED S.r.l. - Italy

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Discover how to center mount the diesel fuel injection pumps on the test bench

  • 1. Pump clamping on test benchPump clamping on test bench Basic equipmentBasic equipment MarbedBook2011 Pump clamping on test bench
  • 2. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 3 - 4 5 - 6 7 - 14 Pump clamping on test benchPump clamping on test bench Basic equipment Pump brackets Flanged pump clamping Immersed pump clamping
  • 3. PROFESSIONAL DIESEL SERVICE TOOLS A B G C 110 110 20 125 125 146,5 170 20 22 180,5 200 00 21,5 HARTRIDGEHARTRIDGE ODOLINIODOLINI GUZZELLONIGUZZELLONI MAGASAMAGASA 45 55,5 75 9644-A - - 130 130 16 0 - 9644 90749425-A A B C G - - - - 9680-D 9422-BR - - - 9679-A 9680-A 9422-B 9590 9141 9085 BH 1 688 101 101 BH 1 688 010 124 BH 1 688 030 030/33 BH 1 685 720 159 BH 1 688 030 030/33 BH 1 685 720 160 BH 1 688 120 022 1 2 3 4 5 Pump mounting on test bench Pump mounting on test bench optional spacer Bracket for PE..H pumps flanged ISO normative bench cradle - axle 125 - slide 20 PES...P pumps bracket couple for BOSCH test bench- flange Ø 107 PES...P pumps bracket couple for BOSCH test bench- flange Ø 95 Bed to fix B pumps on test bench 110.R01 - 3
  • 4. PROFESSIONAL DIESEL SERVICE TOOLS A B G C 110 110 20 125 125 146,5 170 20 22 180,5 200 00 21,5 45 55,5 75 9644-A - - 130 130 16 0 - 9644 90749425-A HARTRIDGEHARTRIDGE ODOLINIODOLINI GUZZELLONIGUZZELLONI MAGASAMAGASA BH 1 688 030 141 BH 1 688 030 032 BH 1 688 030 044 BH 1 688 030 012 BH 1 688 030 153 BH 1 688 030 095 BH 1 688 030 186 BH 1 688 030 170 9422-A 8124 9081 - - - - 9423 - - - - - - - - 9422 9084 6 7 8 9 10 11 optional spacer PUMP MOUNTING ON TEST BENCH P8500, PE..H, PE..R pumps (VOLVO F16) PE..P pumps VP44 pumps (AUDI) P7800 pumps A pumps B pumps 110.R01 - 4
  • 5. PROFESSIONAL DIESEL SERVICE TOOLS 9478-B BH 1 685 720 017 9356-A9601 BH 0 986 611 358 KDEP2963 9680-A BH 1 688 010 124 9478-C BH 1 685 720 060 9479-D BH 1 685 720 159 9478 9478-A BH 1 685 720 018 BH 1 685 720 017 BH 1 685 720 062 BH 1 685 720 219 9478-E Test bench flange for PES...A pumps (on FIAT) Cradle bracket on test bench Swivel vice cradle on 9260 Swivel vice on 8132 Test bench flange for PES...P-PV pumps with Ø 95 hole Test bench flange for PES...P pumps (IVECO 190.26) with Ø 107 hole Test bench flange for PES... MW pumps (MERCEDES, VOLVO etc.) with Ø 68 hole Test bench flange for EP/VA.. VE.. CAV pumps with Ø 50 hole Test bench flange for CAV-DPS pumps with Ø 68 hole FORD TRANSIT Pump clamping flangesPump clamping flanges 110.R01 - 5
  • 6. PROFESSIONAL DIESEL SERVICE TOOLS 8123 9478-F 9746 9478-M 9478-T BH 1 685 720 208 8123-A 9478-CR Ø 74 PUMP CLAMPING FLANGESPUMP CLAMPING FLANGES Test bench flange for pumps mounted on RENAULT MEGANE Test bench flange for CATERPILLAR pumps SLIV series with Ø 68 hole Test bench flange for VP44 pumps Test bench flange for VP44-VR30 pumps Flange for fixing ZEXEL VP pumps on test benches. It requires the universa bracket 9680-A Flange for Test bench for Common Rail pumps with 50mm hole, 13 holes. Test bench flange for BOSCH PES...RSF...M pumps on BOSCH test bench MERCEDES 190 D 110.R01 - 6
  • 7. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9562-KWY9562-ZX 9562-KW9562-WPUMPS Clamping system for immersed pumps Clamping system for immersed pumps Tools for the following application K I T C O N F I G U R A T I O N (in 1 wooden box)(in 1 wooden box) (in 2 wooden boxes) (in 3 wooden boxes) ROD AND ROD GUIDE PLATE SPACER CAMSHAFT CAMBOX CLAMPING AND COUPLING BOSCH PFR1K BOSCH PFR2K BOSCH PFR3K BOSCH Q ZEXEL 2 cyl BOSCH PFR4K BOSCH 1 cyl STANADYNE 1 cyl ZEXEL 3 cyl ZEXEL 4 cyl MINI 2-3-4 cyl MINI 1 cyl YANMAR 2 cyl K type YANMAR 3 cyl K type YANMAR 3 cyl K type BOSCH PFM1P BOSCH PFM1P 100 BOSCH PDM1Q60F ZEXEL PFR3MD ZEXEL PFR4MD ZEXEL PFR3KD ZEXEL PFR4KD ZEXEL 1 cyl 110.R01 - 7
  • 8. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 15 15 15 15 7 7 7 7 Bosch PFRKBosch PFRK --- - 9562-F 9562-G 9562-F 9562-G 9562-F 9562-G 9562-F 9562-G 75mm75mm 9576 9576 9576 9576 9562-M1 9562-M4 9562-A 9564-A 9562-M1 9562-M1 9562-M1 9562-M4 9562-M4 9562-M4 9562-C 9562-D 9562-E 9564-A 9564-A 9564-A 9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A BOSCH PFR1K BOSCH PFR2K BOSCH PFR3K BOSCH PFR4K 75mm 75mmPUMP ROD GUIDE ROD PLATE SPACER CAMSHAFT CAMBOX CLAMPING AND COUPLING APPLICATION 110.R01 - 8
  • 9. 10 10 7 7 7 7 1015 Zexel PFRKZexel PFRK MITSUBISHIMITSUBISHIKUBOTASAME (*) 9562-F 9562-G 9562-F 9562-R 9562-L 9562-LB 9562-F 9562-G 9576 9576 9576 9576 9562-M1 9562-M4 9562-T 9564-A 9562-M1 9562-M1 9562-M1 9562-M5 9562-M5 9562-M5 9891 9892 9893 9564-A 9564-A 9564-A 9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A 68mm68mm75mm 68mmPUMP APPLICATION ROD GUIDE ROD PLATE SPACER CAMSHAFT CAMBOX CLAMPING AND COUPLING (*) For this application special tools 8079, 9561-A and 9561 are available Clamping system for immersed pumpsClamping system for immersed pumps ZEXEL 3 cyl. ZEXEL 4 cyl.ZEXEL 1 cyl. - 4 holes 110.R01 - 9
  • 10. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 10 10 7 7 7 John Deere JD650John Deere JD650 John Deere JD750 9576 95769576 - - - - 9562-M1 9562-M19562-M1 9562-M5 9562-M5 TD9004 TD9003TD9001 9564-A 9564-A9564-A 9478-BXS 9680-A 9478-BXS 9680-A9478-BXS 9680-A YanmarYanmar PUMP ROD GUIDE ROD PLATE SPACER CAMSHAFT CAMBOX CLAMPING AND COUPLING APPLICATION YANMAR 2 cyl. K type YANMAR 3 cyl. K type 0703-M3YANMAR 3 cyl. K type 0703-3 110.R01 - 10
  • 11. 15 1515 7 77 - - 9562-F 60mm5675mm 9576 95769576 9562-M1 9562-M4 9562-M3 9564-A 9478-BXS 9680-A 9562-M1 9562-M4 9563 9564-A 9562-M1 9562-M4 9562-B 9564-A 9478-BXS 9680-A9478-BXS 9680-A Bosch - StanadyneBosch - Stanadyne 9562-F9562-F PUMP APPLICATION ROD GUIDE ROD PLATE SPACER CAMSHAFT CAMBOX CLAMPING AND COUPLING Included in 9562-M3 Clamping system for immersed pumpsClamping system for immersed pumps Included in 9563Included in 9562-B STANADYNE 1 cylBOSCH Q BOSCH 1 cyl. With ref. pin for start of delivery 110.R01 - 11
  • 12. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 66 - 9562-H 9562-I 61mm61mm 95769576 9562-M1 9562-M2 9564-B 9478-BXS 9680-A 9562-M1 - 9562-N 9564-B 9478-BXS 9680-A - NIPPONDENSO MiniNIPPONDENSO Mini 9562-F 9562-I PUMP ROD GUIDE ROD PLATE SPACER CAMSHAFT CAMBOX CLAMPING AND COUPLING APPLICATION MINI 2-3-4 cyl.MINI 1 cyl. 110.R01 - 12
  • 13. 1010 7 7 6 2121 2121 6 -- 9562-F 9562-I 9562-F 9562-I 69,5mm 69,5mm 9576 9576 9562-M1 - 9562-MD3 9564-A 9562-M1 - 9562-MD4 9564-A 9478-BXS 9680-A 9478-BXS 9680-A -- 9562-F 9562-I 9562-F 9562-I 61mm 61mm 9576 9576 9562-M1 9562-MD3 9564-E 9562-M1 9562-MD4 9564-E 9478-BXS 9680-A 9478-BXS 9680-A Zexel PFR...KD / PFR...MDZexel PFR...KD / PFR...MD 9562-M5 PUMP APPLICATION ROD GUIDE ROD PLATE SPACER CAMSHAFT CAMBOX CLAMPING AND COUPLING Clamping system for immersed pumpsClamping system for immersed pumps ZEXEL PFR3KD ZEXEL PFR4KD ZEXEL PFR3MD ZEXEL PFR4MD 110.R01 - 13
  • 14. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 15 15 15 7 Bosch PBosch P FOCS. (**)DEUTZ - SAMEDEUTZ - SAME (****) 9562-F BOSCH PDM1Q60F 9576 9576 9576 9562-M1 9562-M4 9562-FX 9564-A 9478-BXS 9680-A 9562-M1 9562-M1 9562-M49562-M4 9562-P 9562-S 9564-C 9564-C 9478-BXS 9680-A 9478-BXS 9680-A 9562-F 9562-FP 9562-F BOSCH PFM 1P 90V BOSCH PFM 1P 100 PUMP APPLICATION ROD GUIDE ROD PLATE SPACER CAMSHAFT CAMBOX CLAMPING AND COUPLING (****) During mounting session, first introduce the tappet alone in the proper sliding guide and only after the pump body. (**) For this application special tools 9920-BD, 8080, 8081 and 9701-FX tool box are available. Included in 9562-FXIncluded in 9562-S 110.R01 - 14
  • 15. www.marbed.comwww.marbed.com MARBED Srl - Piazza Novelli, 4 - 20129 Milano - Italy Tel. +39 02.71.49.84 - Fax +39 02.70.10.26.67 e-mail info@marbed.com www.marbed.com PROFESSIONAL DIESEL SERVICE TOOLS This catalog is, to all intents, protected by copyright, so the reproduction in part or in full of photos, drawings, etc.. is prohibited. Original part numbers listed in this catalog are given for reference. The data and information, shown in this technical catalog, replace the previous edition that is now obsolete. All specifications, dimensions, weights in this catalog are subject to change without notice. The illustrations are not binding. MARBED BOOK 2011 ©2011 MARBED S.r.l. - Italy