Claas Arion 430 410 tractor repair manual

1. ARION 430 - 410
Repair manual

2. Find manuals at http://best-manuals.com/search?&s=CLA-11397290

3. Symbols
Lubricate Torque (daN.m)
Grease Clearance
Glue/seal Preload
Fixing and sealing products
Loctite
Corresponding reference Application
222 00 1135 513 0 Weak Loctite.
243
(Replace Frenetanch 241, 242, 542)
60 0571 153 1
Threaded assembly subject to vibration.
Medium threadlocker.
271
(Replace Frenebloc 270, 273)
60 0571 153 2
Threaded assembly subject to impacts.
Strong threadlocker.
480 60 0501 263 0
Instant metal/metal and metal/rubber
bonding.
510 60 0500 935 5 Metal-on-metal gasket face (wet housing).
515 60 0571 950 5
Metal-on-metal gasket face (short
clearance).
518
77 1110 178 3
77 1110 179 2
(See packaging)
Gasket face (dry housing).
577 60 0500 489 7 Sealed threaded couplings.
620 00 1139 108 0 Fastening of engagings.
638
(Replace Scelbloc 675, 648)
00 0136 585 0 Bearing, bushing, insert assembly.
3090 00 1139 046 0 Gluing of different materials.
5366 77 0102 231 0 Gluing of flexible seals.
5910
00 1132 145 0
60 0570 399 0
(See packaging)
Distorted metal-on-metal gasket face
(temperature up to 200 °C).
7063 60 0500 242 6 Cleaner.
Find manuals at http://best-manuals.com/search?&s=CLA-11397290

4. Pneumatic lines
Venting circuit. Hydraulic control.
Pressure circuit (<8 bar). Pressure circuit (8 bar).
Control circuit (<8 bar). Control circuit (8 bar).
Hydraulic lines
Suction lines. High-pressure lines.
Priming lines. Control circuit.
Lubrication system.
Low pressure system. Return circuit.
Static oil under pressure.Hydrostatic system.
Find manuals at http://best-manuals.com/search?&s=CLA-11397290

5. Standardised torques
(except specific torque for technical support)
Hardware class
Ø Designations 4,8 6,8 8,8 10,9 12,9
M3
Pitch (mm)* 0,5 0,5 0,5 0,5 —
Torque settings (daN.m) 0,05 0,07 0,09 0,14 —
M4
Pitch (mm)* 0,7 0,7 0,7 0,7 —
Torque settings (daN.m) 0,11 0,16 0,22 0,32 —
M5
Pitch (mm)* 0,8 0,8 0,7 0,7 —
Torque settings (daN.m) 0,23 0,33 0,44 0,65 —
M6
Pitch (mm)* 1 1 1 1 —
Torque settings (daN.m) 0,41 0,57 0,77 1,13 —
M7
Pitch (mm)* 1 1 1 1 —
Torque settings (daN.m) 0,67 0,94 1,26 1,85 —
M8
Pitch (mm)* 1 — 1,25 1 — 1,25 1 — 1,25 1 — 1,25 1 — 1,25
Torque settings (daN.m) 1,06 — 0,99 1,5 — 1,4 2 — 1,87 2,94 — 2,74 3,4 — 3,2
M10
Pitch (mm)* 1 1,25 1,5 1 1,25 1,5 1 1,25 1,5 1 1,25 1,5 1 1,25 1,5
Torque settings (daN.m) 2,18 2,07 1,96 3,08 2,92 2,77 4,11 3,9 3,69 6,04 5,73 5,4 7,1 6,7 6,3
M12
Pitch (mm)* 1,25 1,5 1,75 1,25 1,5 1,75 1,25 1,5 1,75 1 1,25 1,5 1 1,25 1,5
Torque settings (daN.m) 3,7 3,5 3,4 5,2 5 4,8 7 6,7 6,4 10,2 9,8 9,4 12 11,5 10,9
M14
Pitch (mm)* 1,5 — 2 1,5 — 2 1,5 — 2 1,5 — 2 1,5 — 2
Torque settings (daN.m) 5,8 — 5,4 8,2 — 7,6 11 — 10,2 16,2 — 15 18,9 — 17,5
M16
Pitch (mm)* 1,5 — 2 1,5 — 2 1,5 — 2 1,5 — 2 1,5 — 2
Torque settings (daN.m) 8,9 — 8,4 12,6 — 11,8 16,9 — 15,8 24,7 — 23,2 29 — 27,1
M18
Pitch (mm)* 1,5 — 2,5 1,5 — 2,5 1,5 — 2,5 1,5 — 2,5 1,5 — 2,5
Torque settings (daN.m) 13 — 11,6 18,4 — 16,4 24,6 — 21,9 36,1 — 32,1 42,2 — 37,6
M20
Pitch (mm)* 1,5 — 2,5 1,5 — 2,5 1,5 — 2,5 1,5 — 2,5 1,5 — 2,5
Torque settings (daN.m) 18,2 — 16,4 25,7 — 23,2 34,2 — 30,9 50,2 — 45,4 57,7 — 53,1
M22
Pitch (mm)* 1,5 — 2,5 1,5 — 2,5 1,5 — 2,5 1,5 — 2,5 —
Torque settings (daN.m) 24,6 — 22,5 34,7 — 31,7 46,3 — 42,3 68 — 62,2 —
M24
Pitch (mm)* 2 — 3 2 — 3 2 — 3 2 — 3 —
Torque settings (daN.m) 30,7 — 28,2 43,4 — 39,8 57,8 — 53,1 85 — 78 —
M30
Pitch (mm)* 3,5 3,5 3,5 3,5 —
Torque settings (daN.m) 56,5 79,8 106,4 156,3 —
M33
Pitch (mm)* 3,5 3,5 3,5 3,5 —
Torque settings (daN.m) 76,6 108,2 144,3 211,9 —
M36
Pitch (mm)* 4 4 4 4 —
Torque settings (daN.m) 98,5 139 185,4 273,3 —
*
Find manuals at http://best-manuals.com/search?&s=CLA-11397290

6. Hydraulic fittings DIN 3865 standard
Hose external diameter
(mm)
Nut threading
Wrench size
(mm)
Standardised torques (daN.m)
6 M12 x 150 14 1
8 M14 x 150 17 1,5
10 M16 x 150 19 2,5
12 M18 x 150 22 3,5
15 M22 x 150 27 5
16 M24 x 150 30 8
18 M26 x 150 32 8
20 M30 x 200 36 11
22 M30 x 200 36 11
25 M36 x 200 41/46 16
28 M36 x 200 41 16
30 M42 x 200 50 21
35 M45 x 200 50 21
38 M52 x 200 60 32
42 M52 x 200 60 32
Find manuals at http://best-manuals.com/search?&s=CLA-11397290

7. CLAAS COMPONENT NUMBER
Technical support
Arion 430-410
Diagnostics – Edition 11.2009
Reference n° 00 1139 729 0
Find manuals at http://best-manuals.com/search?&s=CLA-11397290

8. Arion 430-410 – 11.2009 – GB
CLAAS component number
Numbering of CLAAS components
Numbering of CLAAS components
For the part above, search for information using the numbering of CLAAS components.
Find manuals at http://best-manuals.com/search?&s=CLA-11397290

9. CLAAS component number
"ENG A15" engine module
Arion 430-410 – 11.2009 – GB
"ENG A15" engine module
Description
60ghpm51 Fig. 1
The "ENG A15" engine module is an electronic unit of the "HPCR 14" type. It has 2 connectors including a 32-pin connector
and a 48-pin connector.
Schematic diagram Representation
a15s Fig. 2 a15r Fig. 3
ENG
A15
A15
Find manuals at http://best-manuals.com/search?&s=CLA-11397290

10. Arion 430-410 – 11.2009 – GB
CLAAS component number
"ENG A15" engine module
Functions
Measurements and checks
Refer to the 'Electronic unit' test method.
Inputs/outputs
Component mark Name Functions managed by the module
A15 ENG
Engine speed management.
Management of the "common rail" injection.
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J435
A1 Communication CAN-High Powertain CAN Bus — —
About2,7V
Master switch on —
A2 — — — — — — — —
A3 — — — — — — — —
A4 — — — — — — — —
B1 Communication CAN-Low Powertain CAN Bus — — — — —
B2 Supply 12 V (15) —
Key operated igni-
tion
S64 12 V Master switch on —
B3 — — — — — — — —
B4 — — — — — — — —
C1 — — — — — — — —
C2 — — — — — — — —
C3 — — — — — — — —
C4 — — — — — — — —
D1 — — — — — — — —
D2 — — — — — — — —
D3 — — — — — — — —
D4 — — — — — — — —
E1 — — — — — — — —
E2 — — — — — — — —
E3 — — — — — — — —
E4 — — — — — — — —
F1 — — — — — — — —
F2 — — — — — — — —
F3 — — — — — — — —
F4 — — — — — — — —
Find manuals at http://best-manuals.com/search?&s=CLA-11397290

11. CLAAS component number
"ENG A15" engine module
Arion 430-410 – 11.2009 – GB
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J435
G1 — — — — — — — —
G2 — — — — — — — —
G3 — — — — — — — —
G4 — — — — — — — —
H1 — — — — — — — —
H2 — — — — — — — —
H3 — — — — — — — —
H4 — — — — — — — —
J1 — — — — — — — —
J2 — — — — — — — —
J3 — — — — — — — —
J4 — — — — — — — —
K1 — — — — — — — —
K2 — — — — — — — —
K3 — — — — — — — —
K4 Output Information Pre-heating Instrument panel A101 12 V Master switch on
Fuel temperature
< — 5°C
L1
Supply
12 V (30) —
Battery G1
12 V
Permanent
—
L2
(31) earth
—
0 V
—
L3 — —
L4
12 V (30)
—
12 V
—
M1 — —
M2 (31) earth — 0 V —
M3 — — — — — — — —
M4 Supply 12 V (30) — Battery G1 12 V Permanent —

12. Arion 430-410 – 11.2009 – GB
CLAAS component number
"ENG A15" engine module
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J037
A1 Output Activated Injector earth cylinder 4 Electronic injector
Y320-4
0 V
Engine started
Injection of cylin-
der 4
A2 Input Monitoring Air reheater relay Relay K1
Reheater non
active
12 V Reheater active
A3 — — — — — — — —
A4 Input Information
High pressure pump
position and engine
speed sensor
Sensor B232 Hz
Engine started
See the test pro-
cedure
B1 Output Activated Injector earth cylinder 2 Electronic injector
Y320-2
0 V
Injection of cylin-
der 2
B2 Input Information
Gas oil water pre-
sence sensor
Sensor B225 —
See the test pro-
cedure
B3 — — — — — — — —
B4 Input Information
Crankshaft and engine
speed position sensor
Sensor B231 Hz Engine started
See the test pro-
cedure
C1 — — — — — — — —
C2 Input Information
Air intake temperature
sensor
Sensor B1 — Engine started
See the test pro-
cedure
C3 — — — — — — — —
C4 Input Information
Coolant fluid tempera-
ture sensor
Sensor B45 —
Engine started
See the test pro-
cedure
D1
Output
Activated Injector earth cylinder 4 Electronic injector
Y320-3
0 V
Injection of cylin-
der 3
D2
Supply
Earth supply of devices
and the C4 terminal
— — 0 V Permanent —
D3
Common rail pressure
sensor
Sensor B42 5 V Master switch on —
D4
Ground of crankshaft
position sensor
Sensor B231 0 V Permanent —

13. CLAAS component number
"ENG A15" engine module
Arion 430-410 – 11.2009 – GB
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J037
E1
Output
Activated Injector earth cylinder 1 Electronic injector
Y320-1
0 V
Engine started
Injection of cylin-
der 1
E2 Supply
Ground of common rail
pressure sensor
Sensor
B42
Permanent —
E3 Input Information
Common rail pressure
sensor
— Engine started See Metadiag
E4 Output Supply
Ground of high pres-
sure pump position
sensor
B232 0 V Permanent —
F1 — — — — — — — —
F2 Output — Shielding — — — — —
F3 — — — — — — — —
F4 Input Information
Fuel temperature sen-
sor
Sensor B44 —
Engine started
See the test pro-
cedure
G1
Output Supply
Supply of injectors 1, 2,
3
Injector Y320
90 V
pulsed
Injection phase
G2
Supply of injectors 4, 5,
6
G3 — — — — — — — —
G4 — — — — — — — —
H1 Output Supply
High pressure pump
solenoid valve
Solenoid valve Y344
— —
Refer to Metadiag
H2 Input Monitoring
Monitoring of the high
pressure pump sole-
noid valve
— —
H3 — — — — — — — —
H4 Output Supply Reheater relay coil Relay K1
0 V
Engine started
No preheating
12 V
Glow plug pre-
heating

14. Arion 430-410 – 11.2009 – GB
CLAAS component number
"ENG A15" engine module
Notes

15. CLAAS component number
"TR1 A57-1" transmission module
Arion 430-410 – 11.2009 – GB
"TR1 A57-1" transmission module
Description
60ghpm44 Fig. 4
The "TR1 A57-1" transmission module is a module of the "Auto 5" type. The transmission module is located behind the
driver's seat. "Autotronic 5" is a compact generic electronic module with a 42-terminal connector. Certain terminals can be
configured as input or output, others as binary or analog input.
TR1
A57-1

16. Arion 430-410 – 11.2009 – GB
CLAAS component number
"TR1 A57-1" transmission module
Functions
Schematic diagram Representation
a57-1s Fig. 5 a57r Fig. 6
Component mark Name Functions managed by the module
A57-1 TR1
"Revershift" management.
Management of the clutch pedal's position.
Management of robotized ranges.
Management of accelerator pedal control.
Management of theoretical speed.
Management of slow range.
Switch on management of the diagnostic lamp, dashboard alarms, buzzer, transmission oil
pressure.
A57-1

17. CLAAS component number
"TR1 A57-1" transmission module
Arion 430-410 – 11.2009 – GB
Schematic diagram
60cmsm08 Fig. 7
AN1
AN2
AN3
AN4
AN5
AN6
AN7
AN8
AN9
AN10
AN11
AN12
BAT + (30)
BAT – (31)
APC + (15)
12VHSD6
IGN sw
SGND
10VRF
CAN HI
CAN LO
FREQ1
FREQ2
FREQ3
HSD1
HSD2
HSD1cs
HSD2cs
HSD3
HSD4
HSD5 HSD6 HSD7
HSD8
HSD9
HSD10
HSD11
HSD12
HSD13
HSD14
AUTO 5
29
28
15
41
2
1
9
42
14
39
40

18. Arion 430-410 – 11.2009 – GB
CLAAS component number
"TR1 A57-1" transmission module
Measurements and checks
See test method 'Auto 5 electronic unit'.
Generic of inputs/outputs
Name Terminal Type Specification
AN1 30
Input
Analog or binary: 12 V
AN2 16
AN3 31
AN4 17
AN5 32
AN6 18
AN7 33
AN8 19
AN9 34
AN10 20
AN11 35
AN12 21 Analog or binary: 0 V
FREQ1 38
Binary or frequencyFREQ2 37
FREQ3 36
HSD1 5
Output
4A (from terminal 1) supply of proportional solenoid
HSD2 6
HSD1cs 4
4 A, proportional solenoid feedback
HSD2cs 3
HSD3 7
Input/output
Binary if input
2A if output (from + AVC 30, terminal 29)
HSD4 8
HSD5 22
Binary if input
2A if output (from + APC 15, terminal 14, 42)
HSD6 23
Output
2A (from terminal 9), high demagnetizing capacity
HSD7 10
2 A
HSD8 24
HSD9 11
HSD10 25
HSD11 12
HSD12 26
HSD13 13
HSD14 27
CAN H 40
Communication CAN (ADC) 2,0 B, 250 kbaud
CAN L 39

19. CLAAS component number
"TR1 A57-1" transmission module
Arion 430-410 – 11.2009 – GB
Inputs/outputs
Name Terminal Type Specification
10VRF 2
Output
10 V for sensor
SGND 41 0 V for sensor
BAT “–” 15/28
Supply
0 V battery (31)
BAT “+” 29 12 V battery (30)
APC “+” 14/42 12 V after contact (15)
IGN sw 1
12 V
12VHSD6 9
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J174
1 Supply 12 V (15)
Power supply of the 5
and 6 pins
Switch Z152
12 V
Master switch on
Clutch pedal non
actuated and
reverser in a posi-
tion other than
neutral
—
Clutch pedal fully
pressed
2 Output Regulated Device supply Potentiometer
R71
R73
10 V —
3 Input Monitoring Reverse Solenoid valve Y328
—
Engine started
Reverser in neu-
tral or forward
0<…<0,8A
According to the
position of the
clutch pedal and
reverser reversed
0,8 A
Reverser in
reverse

20. Arion 430-410 – 11.2009 – GB
CLAAS component number
"TR1 A57-1" transmission module
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J174
4 Input Monitoring
Forward
Solenoid valve
Y327
0 A
Engine started
Reverser in neu-
tral or reverse
0<…<0,8A
According to the
position of the
clutch pedal and
reverser in
forwards
0,8 A
Reverser in
forwards
5
Output Activated
0 A
Reverser in neu-
tral or reverse
0<…<0,8A
According to the
position of the
clutch pedal and
reverser in
forwards
0,8 A
Reverser in
forwards
6 Reverse Y328
0 A
Reverser in neu-
tral or forward
0<…<0,8A
According to the
position of the
clutch pedal and
reverser reversed
0,8 A
Reverser in
reverse
7 Range "A"
Y339-1
12 V
Range "A" enga-
ged
0 V
Range "A" non
engaged
8 Range "B"
Y339-2
12 V
Range "B" enga-
ged
0 V
Range "B" non
engaged

21. CLAAS component number
"TR1 A57-1" transmission module
Arion 430-410 – 11.2009 – GB
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J174
9 Supply 12 V (15)
Power supply of the 23
pin
Key operated igni-
tion
S64
12 V
Master switch on —
10 Output Activated Range "D" Solenoid valve
Y339-4
Engine started
Range "D" enga-
ged
0 V
Range "D" non
engaged
11 — — — — — — — —
12 — — — — — — — —
13 — — — — — — — —
14
Supply
12 V (15)
Supply of the 10, 11,
12, 13, 22,24, 25, 26,
27 pins
Key operated igni-
tion
S64
12 V
(15)
Master switch on —
15 (31) earth Module ground supply Battery G1 0 V (31) Permanent —
16
Input Information
Forward Reverter lever S171
12 V
Master switch on
Reverser lever in
forwards
0 V
Reverser lever in
position other
than forwards
17 Range "A"
Switch
Z153-1
12 V
Engine started
Range "A" enga-
ged
0 V
Range "A" non
engaged
18 Range "C"
Z153-3
12 V
Range "C" enga-
ged
0 V
Range "C" non
engaged

22. Arion 430-410 – 11.2009 – GB
CLAAS component number
"TR1 A57-1" transmission module
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J174
19
Input
Information
Neutral
Revershift lever S171
12 V
Master switch on
Reverser lever in
neutral or raised
position
0 V
Reverser lever in
position other
than neutral
20 Reverse
12 V
Reverser lever in
reverse position
0 V
Reverser lever in
position other
than reverse
21 Monitoring Range "D"
Solenoid valve
Y339-4
12 V
Engine started
Range "D" enga-
ged
0 V
Range "D" non
engaged
22
Output
Activated Range "C"
Y339-3
12 V
Range "C" enga-
ged
0 V
Range "C" non
engaged
23 Information
Theoretical forward
speed
Instrument panel A101 Hz Tractor in motion
See the test pro-
cedure
24 — — — — — — — —
25 — — — — — — — —
26 — — — — — — — —
27 — — — — — — — —

23. CLAAS component number
"TR1 A57-1" transmission module
Arion 430-410 – 11.2009 – GB
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J174
28
Supply
(31) earth —
Battery G1
0 V (31)
Permanent
—
29 12 V (30) —
12 V
(30)
—
30
Input Information
De-clutching Switch Z152
12 V
Master switch on
Clutch pedal non
actuated and
reverser in a posi-
tion other than
neutral
0 V
Clutch pedal fully
pressed
31 Accelerator pedal Potentiometer R71 — —
See the test pro-
cedure
32 Range "B"
Switch
Z153-2
0 V
Engine started
Range "B" enga-
ged
12 V
Range "B" non
engaged
33 Range "D"
Z153-4
0 V
Range "D" enga-
ged
12 V
Range "D" non
engaged
34 Clutch pedal Potentiometer R73 — —
See the test pro-
cedure
35 De-clutching Reverser lever S171
12 V
Master switch on
Reverser lever in
raised or neutral
position
0 V
Reverser lever in
position other
than raised or
neutral

24. Arion 430-410 – 11.2009 – GB
CLAAS component number
"TR1 A57-1" transmission module
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J174
36
Input Information
Crawl range Switch Z150
12 V
Master switch on
Crawl range
engaged
0 V
Crawl range non
engaged
37
Theoretical forward
speed
Sensor
B227 Hz —
See the test pro-
cedure
38 Reverser exit range B229 Hz —
39
Communication
CAN-Low
Powertain CAN Bus
— —
About2,3V
Master switch on
—
40 CAN-High — —
About2,7V
—
41
Supply
(31b) earth Earthing the devices Potentiometer
R71
R73
0 V (31) Permanent —
42 12 V (15)
Supply of the 10, 11,
12, 13, 22,24, 25, 26,
27 pins
Key operated igni-
tion
S64
12 V
(15)
Master switch on —

25. CLAAS component number
"TR2 A57-2" transmission module
Arion 430-410 – 11.2009 – GB
"TR2 A57-2" transmission module
Description
60ghpm45 Fig. 8
The "TR2 A57-2" transmission module is a module of the "Auto 5" type. The transmission module is located behind the
driver's seat. “Autotronic 5” is a compact generic electronic module with a 42-terminal connector. Certain terminals can be
configured as input or output, others as binary or analog input.
TR2
A57-2

26. Arion 430-410 – 11.2009 – GB
CLAAS component number
"TR2 A57-2" transmission module
Functions
Schematic diagram Representation
a57-2s Fig. 9 a57r Fig. 10
Component mark Name Functions managed by the module
A57-2 TR2
Dashboard alarms (transmission oil temperature)
engine speed setpoint.
Gearbox automation management (Work/transport mode, "Quadrishift", "Speed matching",
"Skip shift").
Gear under torque management "Quadrishift".
4 Wheel drive control.
Management of differential locking.
Management of the "Powerboost" function.
Management of seat safety.
Transmission oil pressure monitoring.
Transmission oil temperature monitoring.
Engine speed monitoring.
A57-2

27. CLAAS component number
"TR2 A57-2" transmission module
Arion 430-410 – 11.2009 – GB
Schematic diagram
60cmsm08 Fig. 11
AN1
AN2
AN3
AN4
AN5
AN6
AN7
AN8
AN9
AN10
AN11
AN12
BAT + (30)
BAT – (31)
APC + (15)
12VHSD6
IGN sw
SGND
10VRF
CAN HI
CAN LO
FREQ1
FREQ2
FREQ3
HSD1
HSD2
HSD1cs
HSD2cs
HSD3
HSD4
HSD5 HSD6 HSD7
HSD8
HSD9
HSD10
HSD11
HSD12
HSD13
HSD14
AUTO 5
29
28
15
41
2
1
9
42
14
39
40

28. Arion 430-410 – 11.2009 – GB
CLAAS component number
"TR2 A57-2" transmission module
Measurements and checks
See test method 'Auto 5 electronic unit'.
Generic of inputs/outputs
Name Terminal Type Specification
AN1 30
Input
Analog or binary: 12 V
AN2 16
AN3 31
AN4 17
AN5 32
AN6 18
AN7 33
AN8 19
AN9 34
AN10 20
AN11 35
AN12 21 Analog or binary: 0 V
FREQ1 38
Binary or frequencyFREQ2 37
FREQ3 36
HSD1 5
Output
4A (from terminal 1) supply of proportional solenoid
HSD2 6
HSD1cs 4
4 A, proportional solenoid feedback
HSD2cs 3
HSD3 7
Input/output
Binary if input
2A if output (from + AVC 30, terminal 29)
HSD4 8
HSD5 22
Binary if input
2A if output (from + APC 15, terminal 14, 42)
HSD6 23
Output
2A (from terminal 9), high demagnetizing capacity
HSD7 10
2 A
HSD8 24
HSD9 11
HSD10 25
HSD11 12
HSD12 26
HSD13 13
HSD14 27
CAN H 40
Communication CAN (ADC) 2,0 B, 250 kbaud
CAN L 39

29. CLAAS component number
"TR2 A57-2" transmission module
Arion 430-410 – 11.2009 – GB
Inputs/outputs
Name Terminal Type Specification
10VRF 2
Output
10 V for sensor
SGND 41 0 V for sensor
BAT “–” 15/28
Supply
0 V battery (31)
BAT “+” 29 12 V battery (30)
APC “+” 14/42 12 V after contact (15)
IGN sw 1
12 V
12VHSD6 9
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J175
1 Supply 12 V (15)
Power supply of the 5,
6 pins
Key operated igni-
tion
S64
12 V
(15)
Master switch on
—
2 Output Regulated
Power supply of the
multifunction cross
command
Multifunction
cross command
C60 10 V —
3 Input
Monitoring
Supply of the gear
under torque solenoid
valve (SV1)
Solenoid valve
Y335-1
0,75 A
Transmission out
of Neutral
"Hexashift"
module in 1 or 2
speed
0 A
"Hexashift"
module in 3 or 4
speed
4 Output
Supply of the gear
under torque solenoid
valve (SV2)
Y335-2
0,75 A
"Hexashift"
module in 2 or 4
speed
0 A
"Hexashift"
module in 1 or 3
speed
5 — Wired Unused
6 Output Activated
Gear solenoid valve
under (SV2) torque
Solenoid valve
Y335-2
0,65 A
Transmission out
of Neutral
"Hexashift"
module in 2 or 4
speed
0 A
"Hexashift"
module in 1 or 3
speed
7 Input Information
Driving mode (Work -
Transport)
Switch S193
12 V
Master switch on
Work mode com-
mand actuated
0 V
Transport mode
command actua-
ted
8 Input Information 4 wheel drive Switch S1
12 V
Master switch on
4 wheel drive
command actua-
ted
1,7 V
4 wheel drive
command non
actuated

30. Arion 430-410 – 11.2009 – GB
CLAAS component number
"TR2 A57-2" transmission module
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J175
9 Input 12 V (15)
Power supply of the 23
pin
Key operated igni-
tion
S64 12 V Master switch on —
10 — — — — — — — —
11 Output Activated Differential locking Solenoid valve Y105
12 V
Engine started
Differential bloc-
king activated
0 V
Differential bloc-
king non actuated
12 Output Information
"Quadrishift" function
lamp lit
Indicator light H98
12 V Lamp on
0 V Lamp not on
13 — — — — — — — —
14
Supply
12 V (15) Supply of the 10, 11,
12, 13, 22,24, 25, 26,
27 pins
Key operated igni-
tion
S64
12 V
(15)
Master switch on —
15 (31) earth Battery G1 0 V (31) Permanent —
16 — — — — — — — —
17
Input Information
Transmission oil tem-
perature
Temperature sen-
sor
B123 —
Master switch on
See the test pro-
cedure
18 Driver presence
Switch
Z5
12 V
Weight on seat
sufficient
0 V
Weightinsufficient
on the seat
19 LH brake pedal Z126
12 V
—
Left brake pedal
actuated
0 V
Left brake pedal
not actuated

31. CLAAS component number
"TR2 A57-2" transmission module
Arion 430-410 – 11.2009 – GB
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J175
20 — Wired Not used
21 Input Information Engine pressure Pressure switch Z184
0 V
Engine started
Pressure suffi-
cient
5 V
Pressure insuffi-
cient
22 — — — — — — — —
23 Output Activated
Gear solenoid valve
under (SV1) torque
Solenoid valve
Y335-1
0,65 A
Transmission out
of Neutral
"Hexashift"
module in 1 or 2
speed
0 A
"Hexashift"
module in 3 or 4
speed
24 — — — — — — — —
25 Output Activated 4 wheel drive Solenoid valve Y1
0 V
Engine started
4 wheel drive
actuated
12 V
4 wheel drive non
actuated
26 — — — — — — — —
27 — — — — — — — —
28
Supply
(31) earth —
Battery G1
0 V (31)
Permanent
—
29 12 V (30) —
12 V
(30)
—
30 Input Information "Quadractive" Switch S254
12 V
Master switch on
"Quadractiv" com-
mand actuated
0 V
"Quadractiv" com-
mand non actua-
ted

32. Arion 430-410 – 11.2009 – GB
CLAAS component number
"TR2 A57-2" transmission module
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J175
31 — — — — — — — —
32 Input Information "+", "–" commands Switch
S184
S269
7,2 V
Master switch on
"+" contact activa-
ted
5 V
No contact activa-
ted
2,8 V
"–" contact activa-
ted
33 — — — — — — — —
34
Input Information
RH brake pedal
Switch
Z127
12 V
Master switch on
Right brake pedal
actuated
0 V
Right brake pedal
non actuated
35 Differential locking S94
12 V
Differential bloc-
king command
actuated
0,6 V
Differential bloc-
king command
non actuated
36 — — — — — — — —
37 — — — — — — — —
38 Input Information Engine speed Inductive sensor
B228-1
Hz Engine started
See the test pro-
cedure
39
Communication
CAN-Low
Powertain CAN Bus
— —
About2,3V
Master switch on
—
40 CAN-High — —
About2,7V
—
41
Supply
(31b) earth Device supply Adaptation plate V24 0 V (31) Permanent —
42 12 V (15)
Supply of the 10, 11,
12, 13, 22,24, 25, 26,
27 pins
Key operated igni-
tion
S64
12 V
(15)
Master switch on —

33. CLAAS component number
“TR3 A57-3” transmission module
Arion 430-410 – 11.2009 – GB
“TR3 A57-3” transmission module
Description
60ghpm46 Fig. 12
The "TR3 A57-3" transmission module is a module of the "Auto 5" type. The transmission module is located behind the
driver's seat. "Autotronic 5" is a compact generic electronic module with a 42-terminal connector. Certain terminals can be
configured as input or output, others as binary or analog input.
TR3
A57-3

34. Arion 430-410 – 11.2009 – GB
CLAAS component number
“TR3 A57-3” transmission module
Functions
Measurements and checks
See test method 'Auto 5 electronic unit'.
Schematic diagram Representation
A57-3s Fig. 13 A57r Fig. 14
Component mark Name Functions managed by the module
A57-3 TR3
Power take-off automation linked with lifting position.
Power take-off brake.
Management of rear power take-off.
Proportional power take-off management.
A57-3

35. CLAAS component number
“TR3 A57-3” transmission module
Arion 430-410 – 11.2009 – GB
Schematic diagram
60cmsm08 Fig. 15
AN1
AN2
AN3
AN4
AN5
AN6
AN7
AN8
AN9
AN10
AN11
AN12
BAT + (30)
BAT – (31)
APC + (15)
12VHSD6
IGN sw
SGND
10VRF
CAN HI
CAN LO
FREQ1
FREQ2
FREQ3
HSD1
HSD2
HSD1cs
HSD2cs
HSD3
HSD4
HSD5 HSD6 HSD7
HSD8
HSD9
HSD10
HSD11
HSD12
HSD13
HSD14
AUTO 5
29
28
15
41
2
1
9
42
14
39
40

36. Arion 430-410 – 11.2009 – GB
CLAAS component number
“TR3 A57-3” transmission module
Generic of inputs/outputs
Name Terminal Type Specification
AN1 30
Input
Analog or binary: 12 V
AN2 16
AN3 31
AN4 17
AN5 32
AN6 18
AN7 33
AN8 19
AN9 34
AN10 20
AN11 35
AN12 21 Analog or binary: 0 V
FREQ1 38
Binary or frequencyFREQ2 37
FREQ3 36
HSD1 5
Output
4A (from terminal 1) supply of proportional solenoid
HSD2 6
HSD1cs 4
4 A, proportional solenoid feedback
HSD2cs 3
HSD3 7
Input/output
Binary if input
2A if output (from + AVC 30, terminal 29)
HSD4 8
HSD5 22
Binary if input
2A if output (from + APC 15, terminal 14, 42)
HSD6 23
Output
2A (from terminal 9), high demagnetizing capacity
HSD7 10
2 A
HSD8 24
HSD9 11
HSD10 25
HSD11 12
HSD12 26
HSD13 13
HSD14 27
CAN H 40
Communication CAN (ADC) 2,0 B, 250 kbaud
CAN L 39
10VRF 2
Output
10 V for sensor
SGND 41 0 V for sensor
BAT “–” 15/28
Supply
0 V battery (31)
BAT “+” 29 12 V battery (30)
APC “+” 14/42 12 V after contact (15)
IGN sw 1
12 V
12VHSD6 9

37. CLAAS component number
“TR3 A57-3” transmission module
Arion 430-410 – 11.2009 – GB
Inputs/outputs
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J173
1 — — — — — — — —
2 — — — — — — — —
3 — — — — — — — —
4 — — — — — — — —
5 — — — — — — — —
6 — — — — — — — —
7 — — — — — — — —
8 — — — — — — — —
9 Input Supply
Power supply of the 23
pin
Control S114
12 V
Master switch on
Rear power
take-off engaging
command actua-
ted
Relays RL15
—
Relay in auto
maintain status
0 V —
Engaging com-
mand non actua-
ted and relay non
maintained
10 — — — — — — — —
11 — — — — — — — —
12 — — — — — — — —
13 — — — — — — — —
14
Supply
12 V (15)
Power supply of the
10, 11, 12, 13, 22, 24,
25, 26, 27 terminals
Key operated igni-
tion
S64 12 V Master switch on —
15 (31) earth (31) earth supply Battery G1 0 V Permanent —
16 Input Information
Rear power take-off
stopped
Relays RL11 12 V
Master switch on
Relay in auto
maintain status
Switch
S114
U53-1
U53-2
0 V
One rear power
take-off stop com-
mand actuated

38. Arion 430-410 – 11.2009 – GB
CLAAS component number
“TR3 A57-3” transmission module
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J173
17
Input Information
Rear power take-off
(from rear fenders)
Switch
U50-1
12 V Master switch on
Left engaging
command actua-
ted
Switch 0,6 V Master switch on
Left engaging
command non
actuated
Switch
U50-2
12 V Master switch on
Right engaging
command actua-
ted
Switch 0,6 V Master switch on
Right engaging
command non
actuated
18
Economy power
take-off
Switch
Z159
12 V Master switch on
Economic power
take-off selection
command actua-
ted
Switch 0,6 V Master switch on
Economic power
take-off selection
command non
actuated
19 Rear power take-off Switch S173
12 V
Master switch on
Rear power
take-off brake
command actua-
ted
0,6 V
Rear power
take-off brake
command non
actuated
20 — — — — — — — —
21 — — — — — — — —
22 Output Information
Rear power take-off
1 000 rev/min
Switch Z160
12 V
Master switch on
Rear power
take-off selection
command 1 000
rev/min actuated
0,6 V
Rear power
take-off selection
command 1 000
rev/min non
actuated

39. CLAAS component number
“TR3 A57-3” transmission module
Arion 430-410 – 11.2009 – GB
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J173
23
Output Activated
Rear power take-off
Solenoid valve
Y325
12 V
Engine started
Rear power
take-off fully
engaged
0 V
Rear power
take-off fully
disengaged
24 Rear PTO brake Y338
12 V
Rear power
take-off brake
actuated
0 V
Rear power
take-off brake non
actuated
25 — — — — — — — —
26 — — — — — — — —
27 — — — — — — — —
28
Supply
(31) earth (31) earth supply
Battery G1
0 V
Permanent
—
29 12 V (30)
Power supply of the 7,
8 pins
12 V —
30 — —
Rear power take-off
(from cab command)
Switch S114
12 V
—
Rear power
take-off engaging
control maintai-
ned actuated
0,6 V
Rear power
take-off engaging
command non
actuated
31 — — — — — — — —
32 — — — — — — — —

40. Arion 430-410 – 11.2009 – GB
CLAAS component number
“TR3 A57-3” transmission module
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J173
33 Input Information
Automatic rear power
take-off
Switch S172
12 V
Master switch on
Engaging com-
mand of the rear
power take-off
automation actua-
ted
0,6 V
Engaging com-
mand of the rear
power take-off
automation non
actuated
34 — — — — — — — —
35 — — — — — — — —
36 Input Information
Rear power take-off
load
Engine speed
sensor
B142 Hz Engine started
See the test pro-
cedure
37 — — — — — — — —
38 — — — — — — — —
39
Communication
CAN-Low
Powertain CAN Bus
— —
About2,3V
— —
40 CAN-High — —
About2,7V
— —
41 — — — — — — — —
42 Supply —
Power supply of the
10, 11, 12, 13, 22, 24,
25, 26, 27 pins
Key operated igni-
tion
S64 12 V Master switch on —

41. CLAAS component number
"A58" rear lifting module
Arion 430-410 – 11.2009 – GB
"A58" rear lifting module
Description
60ghpm47 Fig. 16
The "A58" rear hydraulic lifting module is of the "Auto 5" type. The "A58" rear hydraulic lifting module is located under the
right-hand console.
REH
A58

42. Arion 430-410 – 11.2009 – GB
CLAAS component number
"A58" rear lifting module
Functions
Schematic diagram Representation
a58s Fig. 17 a57r Fig. 18
Component mark Name Functions managed by the module
A58 REH
Hydraulics 98 l/min.
Rear lift.
A58

43. CLAAS component number
"A58" rear lifting module
Arion 430-410 – 11.2009 – GB
Schematic diagram
60cmsm08 Fig. 19
AN1
AN2
AN3
AN4
AN5
AN6
AN7
AN8
AN9
AN10
AN11
AN12
BAT + (30)
BAT – (31)
APC + (15)
12VHSD6
IGN sw
SGND
10VRF
CAN HI
CAN LO
FREQ1
FREQ2
FREQ3
HSD1
HSD2
HSD1cs
HSD2cs
HSD3
HSD4
HSD5 HSD6 HSD7
HSD8
HSD9
HSD10
HSD11
HSD12
HSD13
HSD14
AUTO 5
29
28
15
41
2
1
9
42
14
39
40

44. Arion 430-410 – 11.2009 – GB
CLAAS component number
"A58" rear lifting module
Measurements and checks
Refer to the 'Electronic unit' test method.
Generic of inputs/outputs
Name Terminal Type Specification
AN1 30
Input
Analog or binary: 12 V
AN2 16
AN3 31
AN4 17
AN5 32
AN6 18
AN7 33
AN8 19
AN9 34
AN10 20
AN11 35
AN12 21 Analog or binary: 0 V
FREQ1 38
Binary or frequencyFREQ2 37
FREQ3 36
HSD1 5
Output
4A (from terminal 1) supply of proportional solenoid
HSD2 6
HSD1cs 4
4 A, proportional solenoid feedback
HSD2cs 3
HSD3 7
Input/output
Binary if input
2A if output (from + AVC 30, terminal 29)
HSD4 8
HSD5 22
Binary if input
2A if output (from + APC 15, terminal 14, 42)
HSD6 23
Output
2A (from terminal 9), high demagnetizing capacity
HSD7 10
2 A
HSD8 24
HSD9 11
HSD10 25
HSD11 12
HSD12 26
HSD13 13
HSD14 27
CAN H 40
Communication CAN (ADC) 2,0 B, 250 kbaud
CAN L 39
10VRF 2 Output 10 V for sensor

45. CLAAS component number
"A58" rear lifting module
Arion 430-410 – 11.2009 – GB
Inputs/outputs
Name Terminal Type Specification
SGND 41 Output 0 V for sensor
BAT “–” 15/28
Supply
0 V battery (31)
BAT “+” 29 12 V battery (30)
APC “+” 14/42 12 V after contact (15)
IGN sw 1
12 V
12VHSD6 9
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J191
1 Supply
12 V (15) Power supply of the 5,
6 pins
Key operated igni-
tion
S64 12 V Master switch on —
2
Output
Regulated Device supply
Lifting console V22
10 V
Engine started
Lifting function
released
Position sensor
B139-2
LH draft sensor
B144-1
RH draft sensor
B144-2
Right lifting exter-
nal control
U58-1
Left lifting external
control
U57-1
3
Monitoring
Supply of the lowering
solenoid valve
Solenoid valve
Y337
Y336
0 V
No solenoid valve
supplied
0,4 V
One solenoid
valve supplied
4
Supply of the rising
solenoid valve
0 V
No solenoid valve
supplied
0,4 V
One solenoid
valve supplied

46. Arion 430-410 – 11.2009 – GB
CLAAS component number
"A58" rear lifting module
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J191
5
Output
Activated Up Solenoid valve Y336
> 3,1 A
Engine started
Lifting in rising
phase
0 A
Lifting in phase
other than rising
Information Up Lifting console V22
< 6,5 V
Lifting in rising
phase
0 V
Lifting in phase
other than rising
6
Activated
Down
Solenoid valve Y337
> 3,1 A
Lifting in lowering
phase
0 A
Lifting in phase
other than lowe-
ring
Information Lifting console V22
< 6,5 V
Lifting in lowering
phase
0 V
Lifting in phase
other than lowe-
ring
7 Output Activated "HYD" relay control Relays RL17 12 V Permanent —
8 — — — — — — — —
9 — — — — — — — —
10 Output Information Transport damper Lifting console V22
12 V
Engine started
Transport mode
actuated
0,75 V
Transport mode
non actuated
11 — — — — — — — —
12 — — — — — — — —
13 — — — — — — — —

47. CLAAS component number
"A58" rear lifting module
Arion 430-410 – 11.2009 – GB
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J191
14
Supply
12 V (15)
Power supply of the
10, 11, 12, 13, 22, 24,
25, 26, 27 terminals
Key operated igni-
tion
S64 12 V Master switch on —
15 (31) earth — Battery G1 0 V Permanent —
16
Input Information
RH draft Sensor
B144-2
5 V
Master switch on
Without mechani-
cal load on lower
lifting bars
17 Mode selector Lifting console V22
0 V
"high" position
selector
4,9 V
Selector in "stop"
position
3,95 V
Selector in "work"
position
3,6 V
Selector in "for-
ced earthing"
position
18 — — — — — — — —
19
Input Information
Sensitivity instruction
Lifting console V22
9 V
Master switch on
Command in "0"
position
0,75 V
Command in "10"
position
20 Position setting
0,5 V
Command in "0"
position
9 V
Command in "10"
position
21 Events counter
Event counter
socket
X36
5 V Event non active
12 V Event active

48. Arion 430-410 – 11.2009 – GB
CLAAS component number
"A58" rear lifting module
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J191
22 Output Activated Coupling 98 l/min Solenoid valve
— 12 V
Engine started
Coupling actuated
— 0 V
Coupling non
actuated
23 — — — — — — — —
24 Output Information
Transport damper or
operating fault
Lifting console V22
12 V
Engine started
Damper mode
activated
6 V
Damper mode
non actuated
12Vintermittent
Fault observed
25 — — — — — — — —
26 — — — — — — — —
27 — — — — — — — —
28
Supply
(31) earth
Module earth
Battery G1
0 V
Permanent
—
29 12 V (30)
Power supply of the 7,
8 pins
12 V —
30
Input Information
LH draft Load sensor
B144-1
5 V Master switch on
Without mechani-
cal load on lower
lifting bars
31 Lifting position Position sensor
B139-2
7,5 V Engine started
Lifting up to high
mechanical stop
32
Damper command and
transport command
Lifting console V22
9 V
Master switch on
Damper com-
mand actuated
0 V
Damper com-
mand non actua-
ted
8,2 V
Transport com-
mand actuated
0 V
Transport com-
mand non actua-
ted

49. CLAAS component number
"A58" rear lifting module
Arion 430-410 – 11.2009 – GB
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J191
33
Input Information
External controls
Right DOWN
external control
U58-2
2,8 V
Master switch on
Right lowering
external com-
mand actuated
5 V
No external com-
mand actuated
Left DOWN exter-
nal control
U57-2
2,8 V
Left lowering
external com-
mand actuated
5 V
No external com-
mand actuated
Right lifting exter-
nal control
U58-1
7,2 V
Right rising exter-
nal command
actuated
5 V
No external com-
mand actuated
Left lifting external
control
U57-1
7,2 V
Left rising exter-
nal command
actuated
5 V
No external com-
mand actuated
34 Upper stop instruction
Lifting console V22
0,75 V
Command in "0"
position
9 V
Command in "10"
position
35
Lowering speed ins-
truction
0,75 V
Command in "0"
position
9 V
Command in "10"
position
36 Engine started Alternator G2
0 V Permanent —
1,6 V Master switch on —
12 V Engine started —

50. Arion 430-410 – 11.2009 – GB
CLAAS component number
"A58" rear lifting module
Connector
Type Nature Function
Component
State
Test conditions
Ref
Terminal
Nature
Ref
Condition 1 Condition 2
J191
37 — — — — — — — —
38 Input Information
98l/min coupling circuit
open
— — 12 V
Master switch on
Coupling com-
mand actuated
— — 0 V
Coupling com-
mand non actua-
ted
39
Communication
CAN-Low
Powertain CAN Bus
— —
About2,3V
—
40 CAN-High — —
About2,7V
—
41
Supply
(31) earth Earthing the devices
Position sensor
B139-2
0 V
Permanent
—
LH draft sensor
B144-1
0 V —
RH draft sensor
B144-2
0 V —
Lifting console V22 0 V —
Right DOWN
external control
U58-2 0 V —
Left DOWN exter-
nal control
U57-2 0 V —
42 12 V (15)
Power supply of the
10, 11, 12, 13, 22, 24,
25, 26, 27 terminals
Key operated igni-
tion
S64 12 V Master switch on —

51. This as a preview PDF file from best-manuals.com
Download full PDF manual at best-manuals.com