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CAV/LUCAS/DELPHIrotarypumpsCAV/LUCAS/DELPHIrotarypumps
Pumps equipmentPumps equipment
MarbedBook2011 CAV / LUCAS / DELPHI rotary pumps
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
CAV / LUCAS / DELPHI rotary pumpsCAV / LUCAS / DELPHI rotary pumps
Pumps equipment
CAV / LUCAS / DELPHI ROTARY PUMPS
Pump service brackets
Cushioned Coupling
Tools for DPA
Tools for DPS
Tool box for DPC/DPCN pumps
Other tools
Comparator bearings
Advance gauge
Tool box for DP200 pumps
Tools for EPIC pumps
3 - 5
6
7 - 16
17 - 22
23 - 30
31 - 34
46 - 47
40 - 45
35 - 38
39
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9356-A
9356-A9356-A
8130
9669
CAV 1804-411
CAV 1804-410
8132
0 986 612 794
Ø 68 mm. Ø 50 mm.
Swivel vice for operative flanges
of PES...A, VE, VA pumps etc.
Swivel vice
for flanges BOSCH
PES..A, VE, VA pumps
Swivel vice
for flanges BOSCH
PES..A, VE, VA pumps
Operative flange for CP1
common rail pumps
to be applied on 8132
Operative flange for DPS pumps
to be applied on 8132
New base can be used with:
222.R01 - 3
PROFESSIONAL DIESEL SERVICE TOOLS
9478-B
BH 1 685 720 017
9356-A9601
BH 0 986 611 358
KDEP2963
9680-A
BH 1 688 010 124
9478-C
BH 1 685 720 060
9479-D
BH 1 685 720 159
9478
9478-A
BH 1 685 720 018
BH 1 685 720 017
BH 1 685 720 062
BH 1 685 720 219
9478-E
Test bench flange for PES...A pumps
(on FIAT)
Cradle bracket
on test bench Swivel vice cradle on 9260 Swivel vice on 8132
Test bench flange for PES...P-PV pumps
with Ø 95 hole
Test bench flange for PES...P pumps
(IVECO 190.26)
with Ø 107 hole
Test bench flange for PES... MW pumps
(MERCEDES, VOLVO etc.)
with Ø 68 hole
Test bench flange for EP/VA.. VE.. CAV pumps
with Ø 50 hole
Test bench flange for CAV-DPS pumps
with Ø 68 hole
FORD TRANSIT
Pump clamping flangesPump clamping flanges
222.R01 - 4
PROFESSIONAL DIESEL SERVICE TOOLS
8123
9478-F
9746
9478-M
9478-T
BH 1 685 720 208
8123-A
9478-CR
Ø 74
PUMP CLAMPING FLANGESPUMP CLAMPING FLANGES
Test bench flange for pumps mounted on
RENAULT MEGANE
Test bench flange for CATERPILLAR pumps SLIV series
with Ø 68 hole
Test bench flange for VP44 pumps
Test bench flange for VP44-VR30 pumps
Flange for fixing ZEXEL VP pumps on test benches.
It requires the universa bracket 9680-A
Flange for Test bench for Common Rail pumps
with 50mm hole, 13 holes.
Test bench flange for
BOSCH PES...RSF...M pumps
on BOSCH test bench
MERCEDES 190 D
222.R01 - 5
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9659-I17
9659
96599659
9659-IDPA
9872
optional
9659-I20
A
DPC
DPS
DPA
DPA
Cushioned puller coupling
for CAV DPA, DPS, DPC
and BOSCH VE pumps
adaptable to all test benches by 9680-A (A)
supplied with 3 gears
gear - cone Ø 17
CAV female gear - external Ø gear 35,5
CAV gear
NOT INCLUDED
gear - cone Ø 20
for CAV-DPA-DPS-
Cushioned CouplingCushioned Coupling
for CAV-DPA-DPS-
DPC-BOSCH VEDPC-BOSCH VE
222.R01 - 6
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9662
96629662
Complete tool box for assembly and disassembly
of CAV-DPA rotary pumps with mechanical and
hydraulic governor
30 items, 60 particulars
9662-TOOLBOXFORCAV-DPAROTARYPUMPS9662-TOOLBOXFORCAV-DPAROTARYPUMPS
222.R01 - 7
PROFESSIONAL DIESEL SERVICE TOOLS
96629662
9211
9656
9565
9100-A
9100
9555-A
9567
9652
9650
9651
9097
9649
9272-A
9274
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
9664-C
19573
Roller distance gauge on control plate
Advance gauge for CAV - DPA pumps
Advance gauge for CAV - DPA pumps
Drive plate srew
Manometer for pump feed pressure
Wrench for cam pin
Connector for diesel oil inlet
Connector for diesel oil inlet
Connector
Polygonal wrench
Bush for oil seal assembly
Pressure connector
Spanner transfer pump rotor
Drive shaft holding tool
Spanner drive plate
Governor counter weight balancer
Items
Tools for
CAV-DPA
rotary pumps
Tools for
CAV-DPA
rotary pumps
222.R01 - 8
PROFESSIONAL DIESEL SERVICE TOOLS
9663
9276
9275
9277
9278
9279
9284
9283
9282
9290
9291
9293
9292
9285
9294
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
Kit composed by 9 OR guard bushes
Assembly bush for governor cap
Assembly rod for metering valve
Governing wrench
Alignement tool
Sleeve puller
Oil seal puller
Alignement tool, hydraulic head
Torque adaptor
Reduction union
Reduction union
Reduction
Drilled unions
Blind cap
Blind cap
Items
222.R01 - 9
PROFESSIONAL DIESEL SERVICE TOOLS
CAV 7244-125 B
CAV 7144-262
1804-811
9656
9565
9555-A
9567
CAV 7244-59
CAV 7244-70
CAV 7144-482
CAV 7244-404
9211
9573
9664-C
CAV 7044-892
9100-A
9100
9652
14 x 1,5 mm.
14 x 1,5 mm.
14 x 1,5 mm.
1/2"
7/6"
8 x 1
Torque adaptor,
drive plate screws
Advance gauge for CAV - DPA pumps
Advance gauge for CAV - DPA pumps
9662 - TOOL BOX FOR CAV-DPA ROTARY PUMPS
Diesel oil inlet union
14 x 1,5 - 7/16'
Manometric reduction union
to set the internal pressure
14 x 1,5 - 8 x 1
Diesel oil inlet union
14 x 1,5 - 1/2''
0-16 BAR manometer for feeding pressure pump
Roller distance gauge on control plate
with air pressure
Wrench for cam ring pin
1/4'' polygonal wrench for cap screws
9573 is replaced by 9664-C
222.R01 - 10
PROFESSIONAL DIESEL SERVICE TOOLS
CAV 7144-260 A
CAV 7044-895
9272-A
9274
9663
9276
9275
CAV 7044-889
9651
9097
CAV 7144-773
CAV 7144-744
9650
9649
9663-A
9663-B
9663-C
9663-D
9663-E
9663-F
9663-G
9663-H
9663-I
Ø 6,5 - 29 mm
Ø 10,5 - 44 mm
Ø 12,5 - 38 mm
Ø 13 - 23,5 mm
Ø 15 - 47 mm
Ø 16,5 - 44 mm
Ø 20 - 42 mm
Ø 23,2 - 26,5 mm
Ø 24,5 - 80 mm
9662 - TOOL BOX FOR CAV-DPA ROTARY PUMPS
Spanner transfer pump rotor
Extended pressure union
for bench testing
12 x 1,5 - 11''
Spanner drive plate
Drive shaft holding tool Ø 17
Governor counter weight balancer
Bush for oil seal assembly
Kit with 9 OR guard bushes
Assembly bush for governor cap
Assembly rod for metering valve
222.R01 - 11
PROFESSIONAL DIESEL SERVICE TOOLS
CAV 7244-571
CAV 7144-875
CAV 7144-261
CAV 7244-334
CAV 7144-508 B
CAV 7144-508 C
9277
9278
9279
9284
9283
9282
9290
9291
9293
9292
9285
9294
9662 - TOOL BOX FOR CAV-DPA ROTARY PUMPS
Governing wrench for squirt feed pressure
14 x 1,5 - 3/32''
Sleeve puller
Alignment tool, oversize hydraulic head
Oil eal puller
Alignment tool, hydraulic head
Torque adaptor 8 mm drive shaft screw
Reduction for wrench 9277
14 x 1,5 - 7/16''
Reduction for wrench 9277
14 x 1,5 - 1/2''
Reduction
M 12 x 1,5 - F 12 x 1,5
Drilled union
14 x 1,5
Blind cap
7/16''
Blind cap
1/2''
222.R01 - 12
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9210-S
9210-S9210-S
Tool box for assembly and disassembly
of CAV rotary pumps
16 items, 23 particulars
9210-S-TOOLBOXFORCAVROTARYPUMPS9210-S-TOOLBOXFORCAVROTARYPUMPS
222.R01 - 13
PROFESSIONAL DIESEL SERVICE TOOLS
9210-S
9211
9664-C
9272
9029
9100-A
9100
9555
9675-A
9652
9651
1
1
1
1
1
1
1
1
1
1
9650
9097
9649
9273
9654
9653
6
1
1
1
1
1
19573
Tools for
CAV rotary
pumps
Tools for
CAV rotary
pumps
Pieces
Governing wrench
Advance gauge for CAV pumps
Drive plate srew
Governor counter weight balancer
Toothed coupling for pump motoring over
Connector for diesel oil inlet
Connector
Connector
Spanner transfer pump rotor
Puller hook
Pressure connector
Drive shaft holding tool
Spanner drive plate
Wrench
Wrench
Connector for diesel oil inlet
Advance gauge for CAV - DPA pumps
222.R01 - 14
PROFESSIONAL DIESEL SERVICE TOOLS
CAV 7044-892
CAV 7144-482
CAV 7244-404
ex Marbed 9900
CAV 7244-125 B
9211
9664-C
9272
9029
9100-A
9100
9555
9652
CAV 7244-59
CAV 7244-70
1804-811
9573
14 x 1,5 mm.
14 x 1,5 mm.
14 x 1,5 mm.
1/2"
7/6"
8 x 1
9210-S - TOOL BOX FOR CAV ROTARY PUMPS
Torque adaptor,
drive plate screws
Advance gauge for CAV pumps
Diesel oil inlet union
14 x 1,5 - 7/16'
Manometric reduction union
to set the internal pressure
14 x 1,5 - 8 x 1
Toothed motoring coupling
Governor counter weight balancer
Socket inserter torque spanner
cam advance
Diesel oil inlet union
14 x 1,5 - 1/2''
Advance gauge for CAV - DPA pumps
9573 is replaced by 9664-C
222.R01 - 15
PROFESSIONAL DIESEL SERVICE TOOLS
CAV 7044-889
CAV 7144-773
CAV 7144-744
CAV 7244-408
9675-A
9651
9650
9097
9649
9273
9654
9653
14 x 1,5 mm.
8 x 1
9210-S - TOOL BOX FOR CAV ROTARY PUMPS
Manometric reduction union
to set the internal pressure
14 x 1,5 - 8 x 1
Spanner transfer pump rotor
Spanner drive plate
Removal hook
Socket wrench
5/16''
Socket wrench
3/32''
Extended pressure union
for bench testing
12 x 1,5 - 11''
Drive shaft holding tool
222.R01 - 16
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9731-B
9731-B9731-B
Complete tool box for assembly and disassembly
of CAV-DPS pumps
(FORD TRANSIT I.D. - FORD YORK - VW GOLF)
31 items, 51 particulars
9731-B-TOOLBOXFORCAV-DPSPUMPS9731-B-TOOLBOXFORCAV-DPSPUMPS
222.R01 - 17
PROFESSIONAL DIESEL SERVICE TOOLS
9731-B9731-B
9288
9303
9304
9570
9305
9667
9291
9290
9306
9570-A
9761-A7
9310
9316
9674
9761-A8
9329
9671
9728
9330
9782
9866
9865
9669
9332
9855
9860
9859
9856
9572-A
9572
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Pezzi
Tools for
CAV-DPS
pumps
Tools for
CAV-DPS
pumps
Pressure measuring kit
Auto advance gauge
Gauge
Adaptor
OR bush
Timing disk bubble
Wrench
Reduction union
Reduction union
Timing retainer
Torx T25
Wrench
Torx T20
Torx T15
Torx T10
Inserter
Toothed wrench
Toothed wrench
Oil seal guide
Puller
Timing pin
Operative plate
Coupling
Inserter
DPS adjusting wrench
DPS adjusting wrench
Spring adjusting wrench
Spring adjusting wrench
Accelerator lever survey
FORD TRANSIT modification
Dial gauge bearing
222.R01 - 18
PROFESSIONAL DIESEL SERVICE TOOLS
CAV 7244-441
CAV 7244-442
CAV 7244-275 A
ARD 20/1
CAV 7244-439 A
CAV 7244-447
CAV 7244-572
CAV 7244-435
CAV 7244-572
CAV 7244-435
A
B
A
B
CAV 7244-382
CAV 7244-438
CAV 7244-437
CAV 7244-439
9288
9303
9304
9305
9667
9306
9761-A7
9310
9316
9664-B
9731-B - TOOL BOX FOR CAV-DPS PUMPS
TORX T10 wrench
Auto advance device for DPS pumps
(10 pieces)
Internal pressure gauge
0 - 2,5 BAR
with bumper gliceroil
Timing disk bubble
TORX T25 wrench
with 1,5 mm hole
TORX T15 wrench
TORX T20 wrench
Transfer pressure adapter
Gauge kit for DPS pumps
Bush couple - for advance shaft OR
mm 6,2 x 30
and for extra shaft
mm 7,2 x 25
Bare reduction for YORK - FORD TRANSIT
Set of 8 gauges (A-H)
222.R01 - 19
PROFESSIONAL DIESEL SERVICE TOOLS
CAV 7244-448
CAV 7244-571
CAV 7244-410 A
9570
9291
9290
9570-A
9674
9761-A8
7/16"
14 x 1,5 mm
14 x 1,5 mm
8 x 1
1/2"
Ø 4
Ø 4
40
58
9731-B - TOOL BOX FOR CAV-DPS PUMPS
Timing lock for CAV-DPS pumps
Comparator bearing in 4 pieces
for the timing of CAV-DPS pumps
and without reduction for
BOSCH EP...VE pumps
Adjusting wrench
3/32'' - union 14 x 1,5
Reduction union
14 x 1,5 - 7/16''
Adjusting wrench
3/32''
union 12 x 1,5
Reduction union
14 x 1,5 - 1/2''
222.R01 - 20
PROFESSIONAL DIESEL SERVICE TOOLS
CAV 1804-411
CAV 1804-410
CAV 7244-573
CAV 7244-445
CAV 7244-445 A
V 706
V 612/B
CAV 7244-586
9671
9329
9728
9330
9669
9332
9855
CAV 7244-485
9782
Ø 4 mm.
Ø 19 mm.
Ø 68 mm. Ø 50 mm.
Ø 16 mm.
9731-B - TOOL BOX FOR CAV-DPS PUMPS
oil seal inserter
DPS pump drive shaft
Ø 17
Toothed wrench 1/2''for CAV-DPS
pump cam screw (FORD TRANSIT)
Operative plate for CAV-DPS
mm 68
and adaptor ring for DPC pumps
mm 50
LDA adjusting wrench on CAV-DPS Turbo
Nylon oil seal inserter
Ø 20
Toothed wrench couple control
for DPS pump (FORD TRANSIT)
Oil seal guide
Time holding pins
(FORD TRANSIT D.I.)
222.R01 - 21
PROFESSIONAL DIESEL SERVICE TOOLS
ADC 160
CAV 7244-584
CAV 7244-581
CAV 7244-582
CAV 7244-583
CAV 7244-411
9866
9865
9860
9859
9856
9572-A
9572
3 holes coupling for DPS pumps, direct injection
Motoring hub puller
Ø 74
To be used with pneumatic gun
LDA adjusting wrench on CAV-DPS Turbo
Spring LDA adjusting wrench on CAV-DPS Turbo
Spring LDA adjusting wrench on CAV-DPS Turbo
Graduated checking to survey the total
travel of the CAV-DPS pumps accelerator lever
Modification for 9572 to survey the travel from
the position of the antistopping screw to the
naximum screw on CAV-DPS (ex.: FORD TRANSIT)
222.R01 - 22
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9731-C
9731-C9731-C
Tool box for assembly, disassembly
and timing of CAV-DPC pumps
17 articles - 23 particulars
9731-C-TOOLBOXFORCAV-DPCPUMPS9731-C-TOOLBOXFORCAV-DPCPUMPS
222.R01 - 23
PROFESSIONAL DIESEL SERVICE TOOLS
9731-C9731-C
9670
9664-C
9671-A
9673
9666
9675
9672
9676
9295
9678
1
1
1
1
1
1
1
1
1
1
9341
9339
9837-A
9842
9362
9344
9832
1
1
1
1
1
1
1
Wrench
Advance gauge
Stopping lever adjuster
Oil seal inserter
Adjusting wrench
Manometric reduction
Slot wrench
Wrench
Wrench
Wrench
External ring puller
Hydraulic head support
Kit for manometer
3 plug assembly
Internal ring puller
Bush puller
Internal pressure union
Tool box
for CAV-DPC
pumps
Tool box
for CAV-DPC
pumps
222.R01 - 24
PROFESSIONAL DIESEL SERVICE TOOLS
9670
9664-C
9671-A
9673
9666
9675
9672
9676
9295
CAV 1804-811
CAV 7144-559A
CAV 1804-444
CAV 1804-423
CAV 1804-442
CAV 1804-401
Oil seal inserter
for pump drive shaft
Stopping lever adjuster
for CAV-DPC pumps
Advance gauge for CAV-DPC pumps
14 mm hexagonal wrench
for diesel oil inlet unions for
CAV-DPA-DPC pumps
Wrench with scale for diesel oil
delivery adjusting
Adjusting wrench with guide
4,85 mm
Manometric reduction for transfer pressure
thread 8 x 1,25
Slot wrench for auto advance nut 1/2 ''
9731-C - TOOL BOX FOR CAV-DPC PUMPS
8 mm shaped wrench for CAV-DPC pumps
222.R01 - 25
PROFESSIONAL DIESEL SERVICE TOOLS
9678
9341
9339
9837-A
9842
9362
9344
9832
B
D
C
CAV 1804-417
CAV 1804-809 B
CAV 1804-809 C
CAV 1804-809 D
CAV 1804-447 B
CAV 1804-800
Wrench for motoring gear
Ø 35,5
Hydraulic head support
External ring puller
for CAV-DPC pump bottom
Puller for the bearing internal ring
CAV-DPC
Union for internal pressure
Kit for gauge to survey
the internal pressure
Three nylon plugs
(our arts. 9837-809-B,
9837-809-D, 9837-809C)
for manual bearing insertion
CAV-DPC, DPS
9731-C - TOOL BOX FOR CAV-DPC PUMPS
Bush puller
222.R01 - 26
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9731-N
9731-N
Tool box for LUCAS DPC / NUMERIC pumps
9731-N-TOOLBOXFORLUCASDPCPUMPS9731-N-TOOLBOXFORLUCASDPCPUMPS
222.R01 - 27
PROFESSIONAL DIESEL SERVICE TOOLS
9731-N9731-N
8040
8029
8028
8027
8031
8030
8032
1
1
1
1
1
1
1
9996
8033
9998
9998-A
8036
8035
8034
1
1
1
1
1
1
1
pumps
Tool boxTool box
for LUCAS DPCfor LUCAS DPC
pumps
Adapter
Equalizer
Adapter
Adapter
Timing control pin
Timing control pin
Advance piston positioner
Coupling
Wrench
Wrench
Puller
Accelerator lever register
Stopper
Wrench
222.R01 - 28
PROFESSIONAL DIESEL SERVICE TOOLS
V638
CAV 1804-611
CAV 1804-626
CAV 1804-616
CAV 1804-649
8040
8029
8028
8027
8031
8030
8032
9731-N - TOOL BOX FOR LUCAS DPC PUMPS
Adapter
Adapter
Equalizer for stroke control
Timing control pin
Adapter
Timing control pin
Advance piston positioner
222.R01 - 29
PROFESSIONAL DIESEL SERVICE TOOLS
CAV 1804-624
(ex 9531-A)
CAV 1804-650
CAV 1804-625
9996
8033
9998
9998-A
8036
8035
8034
9731-N - TOOL BOX FOR LUCAS DPC PUMPS
Solenoid wrench
Triangular wrench for pump plug
CAV-DPC (FIAT MAREA, CITROEN)
Accelerator lever register
Tightening wrench for inspection plastic plug
Roller bearing stopper
Motoring hub puller with 3 holes
for DPC - BOSCH VE pumps on
VW POLO 1900, GOLF TD
Coupling for motoring hub with 3 holes
for DPC - BOSCH VE pumps on
VW POLO 1900, GOLF TD
222.R01 - 30
PROFESSIONAL DIESEL SERVICE TOOLS
8033
CAV 1804-624
9531-B
9531-A
9467
9996
9297
9531-C
9531
9677
9696
9676
9695
Other toolsOther tools
24 mm wrench for CAV DPC NUMERIC
pumps advance actuator
27 mm wrench for CAV DPC NUMERIC
pumps advance actuator
26 mm wrench for solenoid valve
on CAV DPC NUMERIC
24 mm poligonal wrench for solenoid valve
for BOSCH VE pumps
Triangular 25 mm wrench for
pump plug on CAV DPC NUMERIC pumps
9/16'' shaped wrench for CAV
pumps delivery onions
24 mm hexagonal wrench for solenoid valve
for CAV DPC and BOSCH VE pumps
8 mm shaped wrench
for CAV DPC-DPS pumps
3/16'' wrench for CAV DPA shaft nut
9/16'' wrench for CAV
pumps delivery unions
5/8'' wrench for CAV
pumps delivery unions
222.R01 - 31
PROFESSIONAL DIESEL SERVICE TOOLS
9296
9302
9657
9658
9650
9029
9408
9872
9213
9295
Elastic rings puller for CAV pumps
0/76 mm Hg vacuum gauge
Vacuum gauge 0/76 mm Hg
Ø 63 - 3/8 gas
with reduction and shaped pipe
Angular pipe for vacuum gauge and gauge
3/8 gas connection
Motoring coupling for Ø 17 gear
CAV DPA pumps
Fixing gear wrench Ø 17
Motoring coupling for CAV DPA pumps
OTHER TOOLS
CAV pumps gear
14 mm wrench for diesel oil inlet unions
for CAV DPA DPC pumps
Operative plate to fix to the vice
CAV DPA DPC pumps
Ø 48 and Ø 50
222.R01 - 32
PROFESSIONAL DIESEL SERVICE TOOLS
9665
9647-A
9566
9668
9648
CAV 7244-277
9568-A
9568
1
2
1
Assembly composed by 16 pieces
to survey the internal pressure
of CAV DPA-DPC-DPS pumps
Long feeler pin assembly
Toothed wrench for hexagonal nuts
to fix diesel oil inlet unions
used for CAV pumps
360° goniometric disk for the timing of
CAV DPA, DPC, DPS pumps equipped with
Tweezers
OTHER TOOLS
Fixing cap wrench 1/4''
Polygonal wrench
3/8'' - 7/16''
Insert to time CAV DPA, DPC, DPS pumps
Reduction rings
Checking plate for CAV DPC timing with indicator shaft
(to connect with the diesel oil inlet union)
222.R01 - 33
PROFESSIONAL DIESEL SERVICE TOOLS
A
B
A
12 x 1,5 mm.
9570-A
7244-410A 7244-571
7144-499 7144-499G
9570
- -
- -
--
9570-B
8059 8058
14 x 1,5 mm. 7/16"
B
1/2"
3/32"
7/32"
3 mm
9570-C
OTHER TOOLS
222.R01 - 34
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9731-DP
9731-DP
Tool box for LUCAS DP200 pumps
9731-DP-TOOLBOXFORLUCASDP200PUMPS9731-DP-TOOLBOXFORLUCASDP200PUMPS
222.R01 - 35
PROFESSIONAL DIESEL SERVICE TOOLS
9731-DP9731-DP
8058
8059
8062
8061
8060
8064
8063
8065
1
1
1
1
1
1
1
1
8067
8066
8068
8069
8042-A
8041
8070
1
1
1
1
1
1
1
Tool box forTool box for
LUCAS DP200LUCAS DP200
pumpspumps
Connector
Adjusting wrench
Adjusting wrench
Reduction
Reduction
Wrench
Wrench
Puller
Wrench
Reduction plate
Wrench
Puller
Wrench
Connectors kit
Reductions kit
Pieces
222.R01 - 36
PROFESSIONAL DIESEL SERVICE TOOLS
8059
8058
8060
8061
8064
8063
8062
8066
8065
CAV 7244-578
CAV 7244-631
Connector
Adjusting wrench
12 x 1,5 - 3 screws
Adjusting wrench
14 x 1,5 - 3 screws
Puller
Reduction for electronic degrees tester
Reduction
Toothed bush wrench
Toothed bush wrench
9731-DP - TOOL BOX FOR LUCAS DP200 PUMPS
Reduction plate for mounting the disk
to the cone shaft 17 and 20 with rigging
222.R01 - 37
PROFESSIONAL DIESEL SERVICE TOOLS
8067
8069
8068
8070
8041
8042-A
CAV 6408-78
CAV 7144-939
22 x 14,5 - 30 x 15 - 38 x 15 h.7 -
38 x 15 h.4 - 45 x 17 35 x 20 h.2 -
43 x 19 - 50 x 16,5 - 45 x 16,8 -
56 x 16,8 - 65 x 15 - 60 x 11 -
40 x 11 - 46 x 24 h.6,5 -
46 x 24 h-10 - 62 x 21
Wrench
Puller
Reductions kit for degrees tester
9 pieces
Connectors kit
16 pieces
Wrench for head screw
Wrench for head
9731-DP - TOOL BOX FOR LUCAS DP200 PUMPS
222.R01 - 38
PROFESSIONAL DIESEL SERVICE TOOLS
8118
9760-A
Tools for
pumps
Tools for
LUCAS EpicLUCAS Epic
pumps
Ejector of LUCAS EPIC 2nd serie
pumps on MERCEDES C 220
Bolt with spring Ø 6,5 mm
for EPIC 70 pumps phasing
on MERCEDES
222.R01 - 39
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9761-A
9761-A9761-A
9761-A-COMPARATORBEARINGBOXFORROTARYPUMPS9761-A-COMPARATORBEARINGBOXFORROTARYPUMPS
Comparator bearing box for the timing of rotative pumps
to use on test bench or directly on the vehicle.
BOSCH EP...VA...VE, CAV DPA, DPC, DPS and ROTODIESEL.
(ALFA, AUDI, CITROEN, LANCIA, PEUGEOT, RENAULT,
SAAB, VOLKSWAGEN, VOLVO, etc.) and medium tracks.
12 items, 23 pieces
222.R01 - 40
PROFESSIONAL DIESEL SERVICE TOOLS
9761-A
9733-A 1
1
1
1
1
1
9186-N
9761-A1
9861
9761-A3
9761-A2
9761-A4
9761-A6
9761-A5
9674
9761-A8
9761-A7
1
1
1
1
1
1
Comparator
bearings for
rotary pumps
Comparator
bearings for
rotary pumps
Comparator
Comparator bearing
Timing pin
Comparator bearing - not sold alone
Comparator bearing
Nut
Timing lock
Nut couple
Reduction
Comparator bearing
Torx wrench
Comparator bearing
222.R01 - 41
PROFESSIONAL DIESEL SERVICE TOOLS
9733-A
9186-N
9761-A1
9861
9761-A3
9761-A2
9761-A4
1804-606
1804-607
1804-600
1084-761
KDEP 2940
1084-767
1084-764
1084-766
B
9761-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS
Centesimal comparator 5 mm
with back connection (B)
Comparator bearing BOSCH EP/VA...B pumps
thread 12x1
with shaft 25 mm Ø 2 thread 2,5 (our art 15-D4)
Timing pin on ROTO DIESEL
Comparator bearnig for BOSCH VA pumps
Couple of dial indicator for
ROTO DIESEL pumps
Fixing nut for flange comparator
Nut couple to fix to the pump
the comparator bearing (9761-A2)
New comparator bearing (mm. 30). It has a new fast method for the timing of CAV ROTO DIESEL pump
"B" index with access to the timing references by the cap pump. The pump cap has a timing bush with a
clogging plug. On this plug You will find incised the rod stroke value. This value correspond to the
timing value to P.M.S. With this new system it is possible to eliminate the corner transmission,
the rod fixing and in this way there is no need to empty the pump casing for the stroke checking.
NOT SOLD ALONE
222.R01 - 42
PROFESSIONAL DIESEL SERVICE TOOLS
9761-A6
9674
9761-A8
9761-A7
CAV 7244-448
CAV 7244-437
9761-A5
B
E
A
A
D
B
C
D
E
9761-C
9761-B
9761-E
9761-D
9761-F
1804-487
1804-486
1804-489
1804-488/A
1804-491
C
9761-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS
Comparator reduction from 3 mm to 2,5 mm
Union
Angle bracket
Distance ring
Push rod with guide (54mm)
Equalizer comparator bearing
Comparator bearing for timing searching
on CAV-DPC (5 pieces)
Timing lock for CAV-DPS pumps
TORX T25 wrench con with 1,5 mm hole
for DPS pumps
Comparator bearing composed by 4 pieces
for the timing of CAV-DPS pumps
and without reduction for BOSCH EP...VE pumps
Operation outline of the tools for the timing of CAV-DPC pump.
(For CAV-DPS you need only the spring pin included).
Notice: the rotation of the driving shaft that will be later locked,
will point out the lift of the shaft inserted in the elastic ring of pump.
Refering to the obtained level you will locate the injection pump with the locking of bolts.
222.R01 - 43
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9761
97619761
9733-A 1
19761-A3
9761-A6
9674
9761-A7
1
1
1
9306 1
9310 1
9316 1
9761-COMPARATORBEARINGBOXFORCAVROTARYPUMPS9761-COMPARATORBEARINGBOXFORCAVROTARYPUMPS
Comparator bearing box for
rotative pumps CAV DPC, DPS
Comparator
Nut
Timing lock
Comparator bearing
Torx wrench
Torx wrench
Torx wrench
Torx wrench
Pieces
222.R01 - 44
PROFESSIONAL DIESEL SERVICE TOOLS
9733-A
9761-A3
9761-A6
9674
9761-A7
CAV 7244-448
CAV 7244-437
1084-764
B
B
E
A
A
D
B
C
D
E
9761-C
9761-B
9761-E
9761-D
9761-F
1804-487
1804-486
1804-489
1804-488/A
1804-491
C
CAV 7244-439 A
CAV 7244-438
CAV 7244-439
9306
9310
9316
9761 - COMPARATOR BEARING BOX FOR CAV ROTARY PUMPS
Centesimal comparator 5 mm
with back connection (B)
Union
Angle bracket
Distance ring
Push rod with guide (54mm)
Equalizer comparator bearing
Fixing nut for flange comparator
Comparator bearing for timing searching
on CAV-DPC (5 pieces)
Timing lock for CAV-DPS pumps
TORX T25 wrench con with 1,5 mm hole
for DPS pumps
TORX T10 wrench
TORX T15 wrench
TORX T20 wrench
Operation outline of the tools for the timing of CAV-DPC pump.
(For CAV-DPS you need only the spring pin included).
Notice: the rotation of the driving shaft that will be later locked,
will point out the lift of the shaft inserted in the elastic ring of pump.
Refering to the obtained level you will locate the injection pump with the locking of bolts.
222.R01 - 45
PROFESSIONAL DIESEL SERVICE TOOLS
9664-F
9664-S
9664-E
9664-D
9664-H
9664-N
9334
42
40
The universal body 9664-N can
be applied on 5 different types of
pumps, depending of
the installed interface
Interface for DPS pumps
Interface for DENSO pumps
Transparent body, spare part
of 9664-N
Interface for DP200 pumps
Interface for VE pumps
Interface for DPC pumps
Advance
gauge
Advance
gauge
222.R01 - 46
PROFESSIONAL DIESEL SERVICE TOOLS
9664-DP
9664-B
9664-C
9664-VE
9664-ND
9664-N
1/A
1/B
9664-F
9664-N
9664-D
9664-N
8041
9664-E
9664-N
9664-H
9664-N
9664-S
9664 - ADVANCE GAUGE
Set of 9 gauges
Gauge for FORD TRANSIT
Interface for DPS pumps
Body
Interface for DPC pumps
Body
Interface for DENSO pumps
Body
Interface for VE pumps
Body
Repalce 9471-01 - Up to 20 BAR
Interface for DP200 pumps
Body
Set of 8 gauges
222.R01 - 47
www.marbed.comwww.marbed.com
MARBED Srl - Piazza Novelli, 4 - 20129 Milano - Italy
Tel. +39 02.71.49.84 - Fax +39 02.70.10.26.67
e-mail info@marbed.com
www.marbed.com
PROFESSIONAL DIESEL SERVICE TOOLS
This catalog is, to all intents, protected
by copyright, so the reproduction in part or in full
of photos, drawings, etc.. is prohibited.
Original part numbers listed in this catalog
are given for reference.
The data and information, shown in this
technical catalog, replace the previous
edition that is now obsolete.
All specifications, dimensions, weights
in this catalog are subject to change
without notice.
The illustrations are not binding.
MARBED BOOK 2011
©2011 MARBED S.r.l. - Italy

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  • 2. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com CAV / LUCAS / DELPHI rotary pumpsCAV / LUCAS / DELPHI rotary pumps Pumps equipment CAV / LUCAS / DELPHI ROTARY PUMPS Pump service brackets Cushioned Coupling Tools for DPA Tools for DPS Tool box for DPC/DPCN pumps Other tools Comparator bearings Advance gauge Tool box for DP200 pumps Tools for EPIC pumps 3 - 5 6 7 - 16 17 - 22 23 - 30 31 - 34 46 - 47 40 - 45 35 - 38 39
  • 3. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9356-A 9356-A9356-A 8130 9669 CAV 1804-411 CAV 1804-410 8132 0 986 612 794 Ø 68 mm. Ø 50 mm. Swivel vice for operative flanges of PES...A, VE, VA pumps etc. Swivel vice for flanges BOSCH PES..A, VE, VA pumps Swivel vice for flanges BOSCH PES..A, VE, VA pumps Operative flange for CP1 common rail pumps to be applied on 8132 Operative flange for DPS pumps to be applied on 8132 New base can be used with: 222.R01 - 3
  • 4. PROFESSIONAL DIESEL SERVICE TOOLS 9478-B BH 1 685 720 017 9356-A9601 BH 0 986 611 358 KDEP2963 9680-A BH 1 688 010 124 9478-C BH 1 685 720 060 9479-D BH 1 685 720 159 9478 9478-A BH 1 685 720 018 BH 1 685 720 017 BH 1 685 720 062 BH 1 685 720 219 9478-E Test bench flange for PES...A pumps (on FIAT) Cradle bracket on test bench Swivel vice cradle on 9260 Swivel vice on 8132 Test bench flange for PES...P-PV pumps with Ø 95 hole Test bench flange for PES...P pumps (IVECO 190.26) with Ø 107 hole Test bench flange for PES... MW pumps (MERCEDES, VOLVO etc.) with Ø 68 hole Test bench flange for EP/VA.. VE.. CAV pumps with Ø 50 hole Test bench flange for CAV-DPS pumps with Ø 68 hole FORD TRANSIT Pump clamping flangesPump clamping flanges 222.R01 - 4
  • 5. PROFESSIONAL DIESEL SERVICE TOOLS 8123 9478-F 9746 9478-M 9478-T BH 1 685 720 208 8123-A 9478-CR Ø 74 PUMP CLAMPING FLANGESPUMP CLAMPING FLANGES Test bench flange for pumps mounted on RENAULT MEGANE Test bench flange for CATERPILLAR pumps SLIV series with Ø 68 hole Test bench flange for VP44 pumps Test bench flange for VP44-VR30 pumps Flange for fixing ZEXEL VP pumps on test benches. It requires the universa bracket 9680-A Flange for Test bench for Common Rail pumps with 50mm hole, 13 holes. Test bench flange for BOSCH PES...RSF...M pumps on BOSCH test bench MERCEDES 190 D 222.R01 - 5
  • 6. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9659-I17 9659 96599659 9659-IDPA 9872 optional 9659-I20 A DPC DPS DPA DPA Cushioned puller coupling for CAV DPA, DPS, DPC and BOSCH VE pumps adaptable to all test benches by 9680-A (A) supplied with 3 gears gear - cone Ø 17 CAV female gear - external Ø gear 35,5 CAV gear NOT INCLUDED gear - cone Ø 20 for CAV-DPA-DPS- Cushioned CouplingCushioned Coupling for CAV-DPA-DPS- DPC-BOSCH VEDPC-BOSCH VE 222.R01 - 6
  • 7. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9662 96629662 Complete tool box for assembly and disassembly of CAV-DPA rotary pumps with mechanical and hydraulic governor 30 items, 60 particulars 9662-TOOLBOXFORCAV-DPAROTARYPUMPS9662-TOOLBOXFORCAV-DPAROTARYPUMPS 222.R01 - 7
  • 8. PROFESSIONAL DIESEL SERVICE TOOLS 96629662 9211 9656 9565 9100-A 9100 9555-A 9567 9652 9650 9651 9097 9649 9272-A 9274 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 9664-C 19573 Roller distance gauge on control plate Advance gauge for CAV - DPA pumps Advance gauge for CAV - DPA pumps Drive plate srew Manometer for pump feed pressure Wrench for cam pin Connector for diesel oil inlet Connector for diesel oil inlet Connector Polygonal wrench Bush for oil seal assembly Pressure connector Spanner transfer pump rotor Drive shaft holding tool Spanner drive plate Governor counter weight balancer Items Tools for CAV-DPA rotary pumps Tools for CAV-DPA rotary pumps 222.R01 - 8
  • 9. PROFESSIONAL DIESEL SERVICE TOOLS 9663 9276 9275 9277 9278 9279 9284 9283 9282 9290 9291 9293 9292 9285 9294 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 Kit composed by 9 OR guard bushes Assembly bush for governor cap Assembly rod for metering valve Governing wrench Alignement tool Sleeve puller Oil seal puller Alignement tool, hydraulic head Torque adaptor Reduction union Reduction union Reduction Drilled unions Blind cap Blind cap Items 222.R01 - 9
  • 10. PROFESSIONAL DIESEL SERVICE TOOLS CAV 7244-125 B CAV 7144-262 1804-811 9656 9565 9555-A 9567 CAV 7244-59 CAV 7244-70 CAV 7144-482 CAV 7244-404 9211 9573 9664-C CAV 7044-892 9100-A 9100 9652 14 x 1,5 mm. 14 x 1,5 mm. 14 x 1,5 mm. 1/2" 7/6" 8 x 1 Torque adaptor, drive plate screws Advance gauge for CAV - DPA pumps Advance gauge for CAV - DPA pumps 9662 - TOOL BOX FOR CAV-DPA ROTARY PUMPS Diesel oil inlet union 14 x 1,5 - 7/16' Manometric reduction union to set the internal pressure 14 x 1,5 - 8 x 1 Diesel oil inlet union 14 x 1,5 - 1/2'' 0-16 BAR manometer for feeding pressure pump Roller distance gauge on control plate with air pressure Wrench for cam ring pin 1/4'' polygonal wrench for cap screws 9573 is replaced by 9664-C 222.R01 - 10
  • 11. PROFESSIONAL DIESEL SERVICE TOOLS CAV 7144-260 A CAV 7044-895 9272-A 9274 9663 9276 9275 CAV 7044-889 9651 9097 CAV 7144-773 CAV 7144-744 9650 9649 9663-A 9663-B 9663-C 9663-D 9663-E 9663-F 9663-G 9663-H 9663-I Ø 6,5 - 29 mm Ø 10,5 - 44 mm Ø 12,5 - 38 mm Ø 13 - 23,5 mm Ø 15 - 47 mm Ø 16,5 - 44 mm Ø 20 - 42 mm Ø 23,2 - 26,5 mm Ø 24,5 - 80 mm 9662 - TOOL BOX FOR CAV-DPA ROTARY PUMPS Spanner transfer pump rotor Extended pressure union for bench testing 12 x 1,5 - 11'' Spanner drive plate Drive shaft holding tool Ø 17 Governor counter weight balancer Bush for oil seal assembly Kit with 9 OR guard bushes Assembly bush for governor cap Assembly rod for metering valve 222.R01 - 11
  • 12. PROFESSIONAL DIESEL SERVICE TOOLS CAV 7244-571 CAV 7144-875 CAV 7144-261 CAV 7244-334 CAV 7144-508 B CAV 7144-508 C 9277 9278 9279 9284 9283 9282 9290 9291 9293 9292 9285 9294 9662 - TOOL BOX FOR CAV-DPA ROTARY PUMPS Governing wrench for squirt feed pressure 14 x 1,5 - 3/32'' Sleeve puller Alignment tool, oversize hydraulic head Oil eal puller Alignment tool, hydraulic head Torque adaptor 8 mm drive shaft screw Reduction for wrench 9277 14 x 1,5 - 7/16'' Reduction for wrench 9277 14 x 1,5 - 1/2'' Reduction M 12 x 1,5 - F 12 x 1,5 Drilled union 14 x 1,5 Blind cap 7/16'' Blind cap 1/2'' 222.R01 - 12
  • 13. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9210-S 9210-S9210-S Tool box for assembly and disassembly of CAV rotary pumps 16 items, 23 particulars 9210-S-TOOLBOXFORCAVROTARYPUMPS9210-S-TOOLBOXFORCAVROTARYPUMPS 222.R01 - 13
  • 14. PROFESSIONAL DIESEL SERVICE TOOLS 9210-S 9211 9664-C 9272 9029 9100-A 9100 9555 9675-A 9652 9651 1 1 1 1 1 1 1 1 1 1 9650 9097 9649 9273 9654 9653 6 1 1 1 1 1 19573 Tools for CAV rotary pumps Tools for CAV rotary pumps Pieces Governing wrench Advance gauge for CAV pumps Drive plate srew Governor counter weight balancer Toothed coupling for pump motoring over Connector for diesel oil inlet Connector Connector Spanner transfer pump rotor Puller hook Pressure connector Drive shaft holding tool Spanner drive plate Wrench Wrench Connector for diesel oil inlet Advance gauge for CAV - DPA pumps 222.R01 - 14
  • 15. PROFESSIONAL DIESEL SERVICE TOOLS CAV 7044-892 CAV 7144-482 CAV 7244-404 ex Marbed 9900 CAV 7244-125 B 9211 9664-C 9272 9029 9100-A 9100 9555 9652 CAV 7244-59 CAV 7244-70 1804-811 9573 14 x 1,5 mm. 14 x 1,5 mm. 14 x 1,5 mm. 1/2" 7/6" 8 x 1 9210-S - TOOL BOX FOR CAV ROTARY PUMPS Torque adaptor, drive plate screws Advance gauge for CAV pumps Diesel oil inlet union 14 x 1,5 - 7/16' Manometric reduction union to set the internal pressure 14 x 1,5 - 8 x 1 Toothed motoring coupling Governor counter weight balancer Socket inserter torque spanner cam advance Diesel oil inlet union 14 x 1,5 - 1/2'' Advance gauge for CAV - DPA pumps 9573 is replaced by 9664-C 222.R01 - 15
  • 16. PROFESSIONAL DIESEL SERVICE TOOLS CAV 7044-889 CAV 7144-773 CAV 7144-744 CAV 7244-408 9675-A 9651 9650 9097 9649 9273 9654 9653 14 x 1,5 mm. 8 x 1 9210-S - TOOL BOX FOR CAV ROTARY PUMPS Manometric reduction union to set the internal pressure 14 x 1,5 - 8 x 1 Spanner transfer pump rotor Spanner drive plate Removal hook Socket wrench 5/16'' Socket wrench 3/32'' Extended pressure union for bench testing 12 x 1,5 - 11'' Drive shaft holding tool 222.R01 - 16
  • 17. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9731-B 9731-B9731-B Complete tool box for assembly and disassembly of CAV-DPS pumps (FORD TRANSIT I.D. - FORD YORK - VW GOLF) 31 items, 51 particulars 9731-B-TOOLBOXFORCAV-DPSPUMPS9731-B-TOOLBOXFORCAV-DPSPUMPS 222.R01 - 17
  • 18. PROFESSIONAL DIESEL SERVICE TOOLS 9731-B9731-B 9288 9303 9304 9570 9305 9667 9291 9290 9306 9570-A 9761-A7 9310 9316 9674 9761-A8 9329 9671 9728 9330 9782 9866 9865 9669 9332 9855 9860 9859 9856 9572-A 9572 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pezzi Tools for CAV-DPS pumps Tools for CAV-DPS pumps Pressure measuring kit Auto advance gauge Gauge Adaptor OR bush Timing disk bubble Wrench Reduction union Reduction union Timing retainer Torx T25 Wrench Torx T20 Torx T15 Torx T10 Inserter Toothed wrench Toothed wrench Oil seal guide Puller Timing pin Operative plate Coupling Inserter DPS adjusting wrench DPS adjusting wrench Spring adjusting wrench Spring adjusting wrench Accelerator lever survey FORD TRANSIT modification Dial gauge bearing 222.R01 - 18
  • 19. PROFESSIONAL DIESEL SERVICE TOOLS CAV 7244-441 CAV 7244-442 CAV 7244-275 A ARD 20/1 CAV 7244-439 A CAV 7244-447 CAV 7244-572 CAV 7244-435 CAV 7244-572 CAV 7244-435 A B A B CAV 7244-382 CAV 7244-438 CAV 7244-437 CAV 7244-439 9288 9303 9304 9305 9667 9306 9761-A7 9310 9316 9664-B 9731-B - TOOL BOX FOR CAV-DPS PUMPS TORX T10 wrench Auto advance device for DPS pumps (10 pieces) Internal pressure gauge 0 - 2,5 BAR with bumper gliceroil Timing disk bubble TORX T25 wrench with 1,5 mm hole TORX T15 wrench TORX T20 wrench Transfer pressure adapter Gauge kit for DPS pumps Bush couple - for advance shaft OR mm 6,2 x 30 and for extra shaft mm 7,2 x 25 Bare reduction for YORK - FORD TRANSIT Set of 8 gauges (A-H) 222.R01 - 19
  • 20. PROFESSIONAL DIESEL SERVICE TOOLS CAV 7244-448 CAV 7244-571 CAV 7244-410 A 9570 9291 9290 9570-A 9674 9761-A8 7/16" 14 x 1,5 mm 14 x 1,5 mm 8 x 1 1/2" Ø 4 Ø 4 40 58 9731-B - TOOL BOX FOR CAV-DPS PUMPS Timing lock for CAV-DPS pumps Comparator bearing in 4 pieces for the timing of CAV-DPS pumps and without reduction for BOSCH EP...VE pumps Adjusting wrench 3/32'' - union 14 x 1,5 Reduction union 14 x 1,5 - 7/16'' Adjusting wrench 3/32'' union 12 x 1,5 Reduction union 14 x 1,5 - 1/2'' 222.R01 - 20
  • 21. PROFESSIONAL DIESEL SERVICE TOOLS CAV 1804-411 CAV 1804-410 CAV 7244-573 CAV 7244-445 CAV 7244-445 A V 706 V 612/B CAV 7244-586 9671 9329 9728 9330 9669 9332 9855 CAV 7244-485 9782 Ø 4 mm. Ø 19 mm. Ø 68 mm. Ø 50 mm. Ø 16 mm. 9731-B - TOOL BOX FOR CAV-DPS PUMPS oil seal inserter DPS pump drive shaft Ø 17 Toothed wrench 1/2''for CAV-DPS pump cam screw (FORD TRANSIT) Operative plate for CAV-DPS mm 68 and adaptor ring for DPC pumps mm 50 LDA adjusting wrench on CAV-DPS Turbo Nylon oil seal inserter Ø 20 Toothed wrench couple control for DPS pump (FORD TRANSIT) Oil seal guide Time holding pins (FORD TRANSIT D.I.) 222.R01 - 21
  • 22. PROFESSIONAL DIESEL SERVICE TOOLS ADC 160 CAV 7244-584 CAV 7244-581 CAV 7244-582 CAV 7244-583 CAV 7244-411 9866 9865 9860 9859 9856 9572-A 9572 3 holes coupling for DPS pumps, direct injection Motoring hub puller Ø 74 To be used with pneumatic gun LDA adjusting wrench on CAV-DPS Turbo Spring LDA adjusting wrench on CAV-DPS Turbo Spring LDA adjusting wrench on CAV-DPS Turbo Graduated checking to survey the total travel of the CAV-DPS pumps accelerator lever Modification for 9572 to survey the travel from the position of the antistopping screw to the naximum screw on CAV-DPS (ex.: FORD TRANSIT) 222.R01 - 22
  • 23. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9731-C 9731-C9731-C Tool box for assembly, disassembly and timing of CAV-DPC pumps 17 articles - 23 particulars 9731-C-TOOLBOXFORCAV-DPCPUMPS9731-C-TOOLBOXFORCAV-DPCPUMPS 222.R01 - 23
  • 24. PROFESSIONAL DIESEL SERVICE TOOLS 9731-C9731-C 9670 9664-C 9671-A 9673 9666 9675 9672 9676 9295 9678 1 1 1 1 1 1 1 1 1 1 9341 9339 9837-A 9842 9362 9344 9832 1 1 1 1 1 1 1 Wrench Advance gauge Stopping lever adjuster Oil seal inserter Adjusting wrench Manometric reduction Slot wrench Wrench Wrench Wrench External ring puller Hydraulic head support Kit for manometer 3 plug assembly Internal ring puller Bush puller Internal pressure union Tool box for CAV-DPC pumps Tool box for CAV-DPC pumps 222.R01 - 24
  • 25. PROFESSIONAL DIESEL SERVICE TOOLS 9670 9664-C 9671-A 9673 9666 9675 9672 9676 9295 CAV 1804-811 CAV 7144-559A CAV 1804-444 CAV 1804-423 CAV 1804-442 CAV 1804-401 Oil seal inserter for pump drive shaft Stopping lever adjuster for CAV-DPC pumps Advance gauge for CAV-DPC pumps 14 mm hexagonal wrench for diesel oil inlet unions for CAV-DPA-DPC pumps Wrench with scale for diesel oil delivery adjusting Adjusting wrench with guide 4,85 mm Manometric reduction for transfer pressure thread 8 x 1,25 Slot wrench for auto advance nut 1/2 '' 9731-C - TOOL BOX FOR CAV-DPC PUMPS 8 mm shaped wrench for CAV-DPC pumps 222.R01 - 25
  • 26. PROFESSIONAL DIESEL SERVICE TOOLS 9678 9341 9339 9837-A 9842 9362 9344 9832 B D C CAV 1804-417 CAV 1804-809 B CAV 1804-809 C CAV 1804-809 D CAV 1804-447 B CAV 1804-800 Wrench for motoring gear Ø 35,5 Hydraulic head support External ring puller for CAV-DPC pump bottom Puller for the bearing internal ring CAV-DPC Union for internal pressure Kit for gauge to survey the internal pressure Three nylon plugs (our arts. 9837-809-B, 9837-809-D, 9837-809C) for manual bearing insertion CAV-DPC, DPS 9731-C - TOOL BOX FOR CAV-DPC PUMPS Bush puller 222.R01 - 26
  • 27. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9731-N 9731-N Tool box for LUCAS DPC / NUMERIC pumps 9731-N-TOOLBOXFORLUCASDPCPUMPS9731-N-TOOLBOXFORLUCASDPCPUMPS 222.R01 - 27
  • 28. PROFESSIONAL DIESEL SERVICE TOOLS 9731-N9731-N 8040 8029 8028 8027 8031 8030 8032 1 1 1 1 1 1 1 9996 8033 9998 9998-A 8036 8035 8034 1 1 1 1 1 1 1 pumps Tool boxTool box for LUCAS DPCfor LUCAS DPC pumps Adapter Equalizer Adapter Adapter Timing control pin Timing control pin Advance piston positioner Coupling Wrench Wrench Puller Accelerator lever register Stopper Wrench 222.R01 - 28
  • 29. PROFESSIONAL DIESEL SERVICE TOOLS V638 CAV 1804-611 CAV 1804-626 CAV 1804-616 CAV 1804-649 8040 8029 8028 8027 8031 8030 8032 9731-N - TOOL BOX FOR LUCAS DPC PUMPS Adapter Adapter Equalizer for stroke control Timing control pin Adapter Timing control pin Advance piston positioner 222.R01 - 29
  • 30. PROFESSIONAL DIESEL SERVICE TOOLS CAV 1804-624 (ex 9531-A) CAV 1804-650 CAV 1804-625 9996 8033 9998 9998-A 8036 8035 8034 9731-N - TOOL BOX FOR LUCAS DPC PUMPS Solenoid wrench Triangular wrench for pump plug CAV-DPC (FIAT MAREA, CITROEN) Accelerator lever register Tightening wrench for inspection plastic plug Roller bearing stopper Motoring hub puller with 3 holes for DPC - BOSCH VE pumps on VW POLO 1900, GOLF TD Coupling for motoring hub with 3 holes for DPC - BOSCH VE pumps on VW POLO 1900, GOLF TD 222.R01 - 30
  • 31. PROFESSIONAL DIESEL SERVICE TOOLS 8033 CAV 1804-624 9531-B 9531-A 9467 9996 9297 9531-C 9531 9677 9696 9676 9695 Other toolsOther tools 24 mm wrench for CAV DPC NUMERIC pumps advance actuator 27 mm wrench for CAV DPC NUMERIC pumps advance actuator 26 mm wrench for solenoid valve on CAV DPC NUMERIC 24 mm poligonal wrench for solenoid valve for BOSCH VE pumps Triangular 25 mm wrench for pump plug on CAV DPC NUMERIC pumps 9/16'' shaped wrench for CAV pumps delivery onions 24 mm hexagonal wrench for solenoid valve for CAV DPC and BOSCH VE pumps 8 mm shaped wrench for CAV DPC-DPS pumps 3/16'' wrench for CAV DPA shaft nut 9/16'' wrench for CAV pumps delivery unions 5/8'' wrench for CAV pumps delivery unions 222.R01 - 31
  • 32. PROFESSIONAL DIESEL SERVICE TOOLS 9296 9302 9657 9658 9650 9029 9408 9872 9213 9295 Elastic rings puller for CAV pumps 0/76 mm Hg vacuum gauge Vacuum gauge 0/76 mm Hg Ø 63 - 3/8 gas with reduction and shaped pipe Angular pipe for vacuum gauge and gauge 3/8 gas connection Motoring coupling for Ø 17 gear CAV DPA pumps Fixing gear wrench Ø 17 Motoring coupling for CAV DPA pumps OTHER TOOLS CAV pumps gear 14 mm wrench for diesel oil inlet unions for CAV DPA DPC pumps Operative plate to fix to the vice CAV DPA DPC pumps Ø 48 and Ø 50 222.R01 - 32
  • 33. PROFESSIONAL DIESEL SERVICE TOOLS 9665 9647-A 9566 9668 9648 CAV 7244-277 9568-A 9568 1 2 1 Assembly composed by 16 pieces to survey the internal pressure of CAV DPA-DPC-DPS pumps Long feeler pin assembly Toothed wrench for hexagonal nuts to fix diesel oil inlet unions used for CAV pumps 360° goniometric disk for the timing of CAV DPA, DPC, DPS pumps equipped with Tweezers OTHER TOOLS Fixing cap wrench 1/4'' Polygonal wrench 3/8'' - 7/16'' Insert to time CAV DPA, DPC, DPS pumps Reduction rings Checking plate for CAV DPC timing with indicator shaft (to connect with the diesel oil inlet union) 222.R01 - 33
  • 34. PROFESSIONAL DIESEL SERVICE TOOLS A B A 12 x 1,5 mm. 9570-A 7244-410A 7244-571 7144-499 7144-499G 9570 - - - - -- 9570-B 8059 8058 14 x 1,5 mm. 7/16" B 1/2" 3/32" 7/32" 3 mm 9570-C OTHER TOOLS 222.R01 - 34
  • 35. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9731-DP 9731-DP Tool box for LUCAS DP200 pumps 9731-DP-TOOLBOXFORLUCASDP200PUMPS9731-DP-TOOLBOXFORLUCASDP200PUMPS 222.R01 - 35
  • 36. PROFESSIONAL DIESEL SERVICE TOOLS 9731-DP9731-DP 8058 8059 8062 8061 8060 8064 8063 8065 1 1 1 1 1 1 1 1 8067 8066 8068 8069 8042-A 8041 8070 1 1 1 1 1 1 1 Tool box forTool box for LUCAS DP200LUCAS DP200 pumpspumps Connector Adjusting wrench Adjusting wrench Reduction Reduction Wrench Wrench Puller Wrench Reduction plate Wrench Puller Wrench Connectors kit Reductions kit Pieces 222.R01 - 36
  • 37. PROFESSIONAL DIESEL SERVICE TOOLS 8059 8058 8060 8061 8064 8063 8062 8066 8065 CAV 7244-578 CAV 7244-631 Connector Adjusting wrench 12 x 1,5 - 3 screws Adjusting wrench 14 x 1,5 - 3 screws Puller Reduction for electronic degrees tester Reduction Toothed bush wrench Toothed bush wrench 9731-DP - TOOL BOX FOR LUCAS DP200 PUMPS Reduction plate for mounting the disk to the cone shaft 17 and 20 with rigging 222.R01 - 37
  • 38. PROFESSIONAL DIESEL SERVICE TOOLS 8067 8069 8068 8070 8041 8042-A CAV 6408-78 CAV 7144-939 22 x 14,5 - 30 x 15 - 38 x 15 h.7 - 38 x 15 h.4 - 45 x 17 35 x 20 h.2 - 43 x 19 - 50 x 16,5 - 45 x 16,8 - 56 x 16,8 - 65 x 15 - 60 x 11 - 40 x 11 - 46 x 24 h.6,5 - 46 x 24 h-10 - 62 x 21 Wrench Puller Reductions kit for degrees tester 9 pieces Connectors kit 16 pieces Wrench for head screw Wrench for head 9731-DP - TOOL BOX FOR LUCAS DP200 PUMPS 222.R01 - 38
  • 39. PROFESSIONAL DIESEL SERVICE TOOLS 8118 9760-A Tools for pumps Tools for LUCAS EpicLUCAS Epic pumps Ejector of LUCAS EPIC 2nd serie pumps on MERCEDES C 220 Bolt with spring Ø 6,5 mm for EPIC 70 pumps phasing on MERCEDES 222.R01 - 39
  • 40. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9761-A 9761-A9761-A 9761-A-COMPARATORBEARINGBOXFORROTARYPUMPS9761-A-COMPARATORBEARINGBOXFORROTARYPUMPS Comparator bearing box for the timing of rotative pumps to use on test bench or directly on the vehicle. BOSCH EP...VA...VE, CAV DPA, DPC, DPS and ROTODIESEL. (ALFA, AUDI, CITROEN, LANCIA, PEUGEOT, RENAULT, SAAB, VOLKSWAGEN, VOLVO, etc.) and medium tracks. 12 items, 23 pieces 222.R01 - 40
  • 41. PROFESSIONAL DIESEL SERVICE TOOLS 9761-A 9733-A 1 1 1 1 1 1 9186-N 9761-A1 9861 9761-A3 9761-A2 9761-A4 9761-A6 9761-A5 9674 9761-A8 9761-A7 1 1 1 1 1 1 Comparator bearings for rotary pumps Comparator bearings for rotary pumps Comparator Comparator bearing Timing pin Comparator bearing - not sold alone Comparator bearing Nut Timing lock Nut couple Reduction Comparator bearing Torx wrench Comparator bearing 222.R01 - 41
  • 42. PROFESSIONAL DIESEL SERVICE TOOLS 9733-A 9186-N 9761-A1 9861 9761-A3 9761-A2 9761-A4 1804-606 1804-607 1804-600 1084-761 KDEP 2940 1084-767 1084-764 1084-766 B 9761-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS Centesimal comparator 5 mm with back connection (B) Comparator bearing BOSCH EP/VA...B pumps thread 12x1 with shaft 25 mm Ø 2 thread 2,5 (our art 15-D4) Timing pin on ROTO DIESEL Comparator bearnig for BOSCH VA pumps Couple of dial indicator for ROTO DIESEL pumps Fixing nut for flange comparator Nut couple to fix to the pump the comparator bearing (9761-A2) New comparator bearing (mm. 30). It has a new fast method for the timing of CAV ROTO DIESEL pump "B" index with access to the timing references by the cap pump. The pump cap has a timing bush with a clogging plug. On this plug You will find incised the rod stroke value. This value correspond to the timing value to P.M.S. With this new system it is possible to eliminate the corner transmission, the rod fixing and in this way there is no need to empty the pump casing for the stroke checking. NOT SOLD ALONE 222.R01 - 42
  • 43. PROFESSIONAL DIESEL SERVICE TOOLS 9761-A6 9674 9761-A8 9761-A7 CAV 7244-448 CAV 7244-437 9761-A5 B E A A D B C D E 9761-C 9761-B 9761-E 9761-D 9761-F 1804-487 1804-486 1804-489 1804-488/A 1804-491 C 9761-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS Comparator reduction from 3 mm to 2,5 mm Union Angle bracket Distance ring Push rod with guide (54mm) Equalizer comparator bearing Comparator bearing for timing searching on CAV-DPC (5 pieces) Timing lock for CAV-DPS pumps TORX T25 wrench con with 1,5 mm hole for DPS pumps Comparator bearing composed by 4 pieces for the timing of CAV-DPS pumps and without reduction for BOSCH EP...VE pumps Operation outline of the tools for the timing of CAV-DPC pump. (For CAV-DPS you need only the spring pin included). Notice: the rotation of the driving shaft that will be later locked, will point out the lift of the shaft inserted in the elastic ring of pump. Refering to the obtained level you will locate the injection pump with the locking of bolts. 222.R01 - 43
  • 44. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9761 97619761 9733-A 1 19761-A3 9761-A6 9674 9761-A7 1 1 1 9306 1 9310 1 9316 1 9761-COMPARATORBEARINGBOXFORCAVROTARYPUMPS9761-COMPARATORBEARINGBOXFORCAVROTARYPUMPS Comparator bearing box for rotative pumps CAV DPC, DPS Comparator Nut Timing lock Comparator bearing Torx wrench Torx wrench Torx wrench Torx wrench Pieces 222.R01 - 44
  • 45. PROFESSIONAL DIESEL SERVICE TOOLS 9733-A 9761-A3 9761-A6 9674 9761-A7 CAV 7244-448 CAV 7244-437 1084-764 B B E A A D B C D E 9761-C 9761-B 9761-E 9761-D 9761-F 1804-487 1804-486 1804-489 1804-488/A 1804-491 C CAV 7244-439 A CAV 7244-438 CAV 7244-439 9306 9310 9316 9761 - COMPARATOR BEARING BOX FOR CAV ROTARY PUMPS Centesimal comparator 5 mm with back connection (B) Union Angle bracket Distance ring Push rod with guide (54mm) Equalizer comparator bearing Fixing nut for flange comparator Comparator bearing for timing searching on CAV-DPC (5 pieces) Timing lock for CAV-DPS pumps TORX T25 wrench con with 1,5 mm hole for DPS pumps TORX T10 wrench TORX T15 wrench TORX T20 wrench Operation outline of the tools for the timing of CAV-DPC pump. (For CAV-DPS you need only the spring pin included). Notice: the rotation of the driving shaft that will be later locked, will point out the lift of the shaft inserted in the elastic ring of pump. Refering to the obtained level you will locate the injection pump with the locking of bolts. 222.R01 - 45
  • 46. PROFESSIONAL DIESEL SERVICE TOOLS 9664-F 9664-S 9664-E 9664-D 9664-H 9664-N 9334 42 40 The universal body 9664-N can be applied on 5 different types of pumps, depending of the installed interface Interface for DPS pumps Interface for DENSO pumps Transparent body, spare part of 9664-N Interface for DP200 pumps Interface for VE pumps Interface for DPC pumps Advance gauge Advance gauge 222.R01 - 46
  • 47. PROFESSIONAL DIESEL SERVICE TOOLS 9664-DP 9664-B 9664-C 9664-VE 9664-ND 9664-N 1/A 1/B 9664-F 9664-N 9664-D 9664-N 8041 9664-E 9664-N 9664-H 9664-N 9664-S 9664 - ADVANCE GAUGE Set of 9 gauges Gauge for FORD TRANSIT Interface for DPS pumps Body Interface for DPC pumps Body Interface for DENSO pumps Body Interface for VE pumps Body Repalce 9471-01 - Up to 20 BAR Interface for DP200 pumps Body Set of 8 gauges 222.R01 - 47
  • 48. www.marbed.comwww.marbed.com MARBED Srl - Piazza Novelli, 4 - 20129 Milano - Italy Tel. +39 02.71.49.84 - Fax +39 02.70.10.26.67 e-mail info@marbed.com www.marbed.com PROFESSIONAL DIESEL SERVICE TOOLS This catalog is, to all intents, protected by copyright, so the reproduction in part or in full of photos, drawings, etc.. is prohibited. Original part numbers listed in this catalog are given for reference. The data and information, shown in this technical catalog, replace the previous edition that is now obsolete. All specifications, dimensions, weights in this catalog are subject to change without notice. The illustrations are not binding. MARBED BOOK 2011 ©2011 MARBED S.r.l. - Italy