2. PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
3 - 9
10
11 - 12
13 - 16
17 - 18
19 - 21
Unit InjectorsUnit Injectors
Injectors equipment
Tools for nozzle dismounting
O-ring inserters
Wrenches
Adapters for nozzle testing
Tools for BOSCH Unit injectors on VW / Audi
Tools for BOSCH Unit injectors on Lombardini
UNIT INJECTORS
3. www.marbed.comwww.marbed.com
PROFESSIONAL DIESEL SERVICE TOOLS
10019-Series10019-Series
10019-SERIES10019-SERIESPROFESSIONALTOOLSFORNOZZLEREPLACEMENT.PROFESSIONALTOOLSFORNOZZLEREPLACEMENT.
10019-KD 10019-KA 10019-K
COMMON RAIL
TWO SPRING
UNIT INJECTORS
ANALOGIC LIGHT
ESSENTIAL TO PRESERVE
THE ALIGNMENT PINS
TURN
SAFE
TURNTURN
330.R01 - 3
4. PROFESSIONAL DIESEL SERVICE TOOLS
PRESERVING THE ALIGNMENT PINS
Common rail and two-spring injectors
nozzles are designed with the top face
completely flat.
To align the fuel hoses between the injector
body and nozzle, two pins are introduced.
10019 SERIES10019 SERIES
Screwing and unscrewing the nut,
the nozzle tends to be dragged into rotation
and the two pins can be truncated.
The damage is not limited to the pins only:
it can affect the body and the nozzle as well.
10019-KA and 10019-KD preserve the
integrity of all the components, by pressing
the nozzle on the body.
At the right pressure, the nozzle position is
locked on the body and the nut rotation is
free and secured.
ESSENTIAL TO PRESERVE
THE ALIGNMENT PINS
TURN
SAFE
TURNURN
330.R01 - 4
5. PROFESSIONAL DIESEL SERVICE TOOLS
T S
NEW
09/2010
10019 SERIES10019 SERIES
2 Nozzle size
adapters provided
The clockwise rotation of
the easy to use handle
presses the nozzle on the
injector body
Instead of reading the applied
force on the analogic angle
graduation disk the display
gives immediate and accurate
indication of the applied force.
The picture illustrates 10019-KD
integrated with 10019-AR device,
applied on unit injector
(no adapter plate is requested).
10019-KD
SIMILAR TO 0 986 613 400 + 0 986 612 997
Professional tool with digital torque to open/assemble the nozzle nut
on common rail, two-spring injectors and unit injectors.
10019-KD is the modular solution obtained by adding
10019-TC (digital sensor) to the basic analogical tool 10019-KA.
10019-TC
Digital torque calculator for 10019-KA.
To accurately calculate the force applied to the nozzle on the injector body,
10019-TC is the option which can be installed only on 10019-KA.
10019-TC is composed by a lcd display, with integrated
commands and a loading cell.
KA+TC=KD
9 size plates
provided
SIMILAR TO 0 986 612 997
330.R01 - 5
6. PROFESSIONAL DIESEL SERVICE TOOLS
T S
NEW
09/2010
10019 SERIES10019 SERIES
Rotate the graduated disk until the zero angle
position corresponds to the arrow index.
Continuing the handle rotation, the angle
displacement is the indirect indication of the
applied force.
The sliding central body allows
to hold unit injectors
(no plate required)
and any other injectors
(by the proper plate).
9 size plates
provided
2 Nozzle size
adapters provided
SIMILAR TO 0 986 613 400
10019-K
10019-KA represents the primary device which
can be implemented by adding 10019-AR or 10019-TC.
10019-KA
Professional tool with analogical torque to open/assemble the nozzle nut
on common rail, two-spring injectors and unit injectors.
Any existing 10019-K
can be implemented adding 10019-AR.
Professional tool with analogical torque to open/close the nozzle nut
on common rail and two-spring injectors.
The clockwise rotation of
the easy to use handle
presses the nozzle on the
injector body
0 986 610 130
330.R01 - 6
7. PROFESSIONAL DIESEL SERVICE TOOLS
NEW
09/2010
10019-AR
Angular torque gauge for 10019-K.
For the common rail injectors, manufacturers are specifying both
torque and angle settings. With this gauge, Diesel Injection
Specialists can meet the demands of the new specifications: to
tighten the nuts a specified number of degrees after initial torque
is set. The gauge is composed by two elements: the easy-to-read
circular gauge to be installed on 10019-K, 10019-KA, 10019-KD
and the indicator to be installed on the dynamometric wrench.
360° angle scale-clearly marked in 2° increments,
and in intervals of 10 and 30.
Adjustable arm keeps angle scale stationary.
10019-12
Clamping system for injectors.
For component inspection and dismount or reassembly
injectors, this device is very versatile using the same plates
of 10019-KA, 10019-KD, 10019-K. The clamping system
requires to be installed on a standard workbench vice.
It can be implemented adding clamping adapters.
Definition of torque + angle specification:
If a torque + angle specification is given as 50 Nm + 70°,
the nut is first tightened to 50 Nm torque; then it is turned 70°.i
10019 SERIES10019 SERIES
330.R01 - 7
8. PROFESSIONAL DIESEL SERVICE TOOLS
1313
1212
1919
1717
1616
1515
1414
2222
1111
14,514,5
1
2
6
7
8
9
10
11
12
13
5
3
4
10019-1
10019-2
10019-6
10019-8
10019-9
10019-7
10019-11
10019-22
10019-20
10019-10H
10019-5
10019-4
10019-3
HEUI ISUZU
VOLKSWAGEN
ADAPTERS NOTES
10019 Series
K KA KD 12
HEUI WITH 2 BOBBINES
10019 SERIES10019 SERIES
= Included = On request
330.R01 - 8
9. PROFESSIONAL DIESEL SERVICE TOOLS
1
2
6
7
8
9
10
11
12
13
5
3
4
8101-13
8101-17
8101-19
8101-21
8101-18
8101-22
8101-24
8101-27
8101-30
8101-32
8101-16
8101-15
8101-14
27 1813
a a ab
17
19
21
18
22
24
27
30
32
16
15
14
8101-R8101-8170
8101-8175
27 17
a aab
27 17,5
8101-82027 20
Nozzle nut opening/closingNozzle nut opening/closing
9785-C
Dynamometrical wrench
20 - 200 Nm
15 - 150 lbf.ft
1 Nm - Scale
± 3% tolerance of the scale set torque.
Double scale with graduation Nm/lbf.ft on handle below a window with a
magnifying-glass effect that makes reading easier. Adjustment obtained
by rotating the ergonomically shaped nylon handgrip, safety lock at the
extremity. For controlled bi-directional tightening. Supplied with test
certificate as per DIN ISO 6789. With end fitting frontal connection.
9785-C1
Insert for 1/2" square drive
AccessoriesAccessories
code code code
Wrench Toothed nut adapterOctagonal nut adapter
Teeth
330.R01 - 9
10. PROFESSIONAL DIESEL SERVICE TOOLS
8147
8148
8167
8149
8111
9499-C
BH 0 986 611 491
BH 0 986 613 239
BH 0 986 441 004
8157
BH 0 986 612 753
Unit injectors
wrenches
Unit injectors
wrenches
Solenoid wrench, BOSCH UIS
IVECO application
Nozzle nut wrench
DELPHI - VOLVO 500 HP application
Solenoid wrench
VOLVO F114 Unit Injectors
37 mm hexagonal socket for removing the solenoid
on V.W., Audi A6
Nozzle nut wrench
LAND ROVER application
Turning gear for flywheel in SCANIA
with Unit Injector System
Rotating device for flywheel at
VOLVO FH 12 with unit injector system
330.R01 - 10
11. PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
1
2
5
3
4
8174-44
8174-45
8174-43
8174-42
8174-41
0 986 613 241
0 986 613 242
0 986 613 243
0 986 613 244
0 986 613 245
81748174
CODE NOTES APPLICATION
Set of 10 Adaptor for
testing Unit Injectors
Set of 10 Adaptor for
testing Unit Injectors
Inserter OR for Unit Injectors
Inserter OR for Unit Injectors
Inserter OR for Unit Injectors
Inserter OR for Unit Injectors
Inserter OR for Unit Injectors
330.R01 - 11
12. PROFESSIONAL DIESEL SERVICE TOOLS
6
7
10
8
9
0 986 613 246
0 986 613 247
0 986 613 248
0 986 613 249
0 986 611 991
8174-49
8174-91
8174-48
8174-47
8174-46
8174 - SET OF 10 ADAPTOR FOR TESTING UNIT INJECTORS
CODE NOTES APPLICATION
Inserter OR for Unit Injectors
Inserter OR for Unit Injectors
Inserter OR for Unit Injectors
Inserter OR for Unit Injectors
Inserter OR for Unit Injectors
330.R01 - 12
14. PROFESSIONAL DIESEL SERVICE TOOLS
10
11
12
8193
8166
8165
CUMMINS N14
VOLVO 520CV
ADAPTERS FOR UNIT INJECTORS
CODE NOTES APPLICATION
Adaptor for testing
EUI/PDE Bosch PDE100
Unit Injectors
330.R01 - 14
15. PROFESSIONAL DIESEL SERVICE TOOLS
9375
9375-SL
TP03
9375-S
9375-F
9148-S
9375-T
9148
9375
9375-S
9375-SL
0-400 BAR -0-400 BAR -
Ø 1000-600 BAR gliceroil -0-600 BAR gliceroil - Ø 100
BH 1 687 231 006BH 1 687 231 006
EFEP 60H
BH 0 681 200 502
0-600 BAR gliceroil, inox0-600 BAR gliceroil, inox
Hand injetor similar BOSCH tester
with isolating manometric valve
Supplied with different manometers
(see the table below)
9375-HANDINJECTORTESTER9375-HANDINJECTORTESTER
FILTERTANKMANOMETERPUMP
Spare parts
Electronic add on unit
to test 2 spring
and traditional injectors
Hand
injector tester
Hand
injector tester
Double scaleDouble scale
(BAR-PSI)(BAR-PSI)
330.R01 - 15
16. PROFESSIONAL DIESEL SERVICE TOOLS
9148-B
9148-C
9148-D
9053-A
Patented quick connection for
injectors with thread 12 x 1,5 and 14 x 1,5
for test injector pump
Patented quick connection for
injectors with thread 16 x 1,5 and 20 x 1,5
for test injector pump
Patented quick connection for
injectors with thread 18 x 1,5 and 22 x 1,5
for test injector pump
Spare parts
Set of 10x nylon head for quick connections 9148-B
Quick
connection
for pump tester
Quick
connection
for pump tester
WAY OF USE
Approach
the tool head
Lock the
tool ring
Rotate clockwise
the handle tool
to secure
Rotate anticlockwise
and release the
tool ring
330.R01 - 16
17. PROFESSIONAL DIESEL SERVICE TOOLS
8129
9610-LS
9610-L
8107
8108
8109
BH 0 986 612 750
VW T10054
BH 0 986 612 747
VW T10054
8099-B
BH 0 986 612 782
VW T10055
VW T10008
BH 0 986 612 748
VW T10056
VW T10050
8099-N
Reduction puller to extend 8099-A
application on Unit Injection System
installed on VW LUPO
To be mounted on 8099-AN or 8099-N
Screwdriver to screw unit injectors
into the cylinder head
Socket wrench to screw unit injectors
into the cylinder head
Clamp for the hydraulic idlers
during dismounting and mounting
of the toothed belt
Bracket and pin for engine shaft fixing
and relevant gear adjusting the phasing
Set of 3 sleeves of different diameters
for assembling the sealing rings
of the unit injectors
Adapter to test nozzle of
unit injectors on pop tester
Tools for
BOSCH Unit injectors
on VW LUPO
Tools for
BOSCH Unit injectors
on VW LUPO
330.R01 - 17
18. PROFESSIONAL DIESEL SERVICE TOOLS
10019-10H
Interface for the correct mounting
and dismounting of the retaining nut
of the unit injectors
To be used in conjunction with the tool 10019-K
to be ordered separately
TOOLS FOR BOSCH UNIT INJECTORS ON VW LUPO
330.R01 - 18
19. PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9701-FX
9701-FX9701-FX
8086
8085
9087
8087
8088
8089
1
1
1
1
1
1
8084
8080
8081 8
1
4
Attrezzo abbassamento valvola
Cassetta attrezzature per la messa in fase della pompa
BOSCH-PDM1Q60F V su motore Focs
Comparatore
9701-FXCASSETTAATTREZZATUREPERLAMESSAINFASEDELLAPOMPABOSCH-PDM1Q60FVSUMOTOREFOCS9701-FXCASSETTAATTREZZATUREPERLAMESSAINFASEDELLAPOMPABOSCH-PDM1Q60FVSUMOTOREFOCS
Tubo inizio mandata
Attrezzo controllo anticipo e taratura
Viti fissa piastrina
Piastrina
Tappo e brugola
Chiave per ghiera
Supporto comparatore per fine corsa
Cassetta attrezzatureCassetta attrezzature
per la messa in fase della pompaper la messa in fase della pompa
BOSCH-PDM1Q60F V su motore FocsBOSCH-PDM1Q60F V su motore Focs
330.R01 - 19
20. PROFESSIONAL DIESEL SERVICE TOOLS
BH 1 687 233 011
KDEP 1085
8089
8088
8087
8086
9087
8085
8084
8081
8080
Attrezzo abbassamento valvola
per controllo anticipo iniezione
Supporto comparatore per fine corsa
Chiave per ghiera fissaggio pompante pompa-iniettore.
9701-FX CASSETTA ATTREZZATURE PER LA MESSA IN FASE DELLA POMPA BOSCH-PDM1Q60F V SU MOTORE FOCS
Attrezzo per controllo anticipo iniezione
e taratura iniettore per pompa-iniettore.
Comparatore centesimale
corsa mm 10
Tubo capillare inizio mandata
Tappo e brugola per attrezzo controllo
Viti fissa piastrina
Piastrina fissa leva acceleratore pompa
330.R01 - 20
21. PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9920-BD
8080
9562-FX
8081
9562-M4
9562-M1
9576
9564-A
9701-FXTOOLBOXFORTIMINGOFBOSCH-PDM1Q60FVPUMPONFOCSENGINE9701-FXTOOLBOXFORTIMINGOFBOSCH-PDM1Q60FVPUMPONFOCSENGINE
Rislan pipe Ø 4 mm complete with quick connections,
male and female joints with damper.
Fixed plate for pump accellerator lever
Patented fixing clamp for BOSCH nozzle-pump
PDM1Q60F V on Focs engine.
Equipped with diesel oil inlet support with bolts,
joints and two extended screws.
Rod dragging device with double pins.
Tool box for timing of
BOSCH-PDM1Q60F VBOSCH-PDM1Q60F V
pump on Focs enginepump on Focs engine
Couple of plate fixing screws
Fixing bracket h. 15 mm
Bare body complete of screws,
comparator holder and adjusting rod.
Motoring coupling Ø 17
Camshaft on bearing support
for 1-2-3-4 cyl. pumps with 7 mm. lift.
330.R01 - 21
