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IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Issue: 07 | Jul-2014, Available @ http://www.ijret.org 176
CARE LABEL ISSUES OF SILK FABRIC
Swapan Kumar Ghosh1
, Abir Baran Das2
, Rajib Bhattacharyya3
1
Associate Professor, Department of Jute and Fibre Technology, University of Calcutta, West Bengal, India
2
Quality Assurance Manager, J.J.Spectrum Silk, West Bengal, India
3
Senior Research Fellow, Department of Jute and Fibre Technology, University of Calcutta, West Bengal, India
Abstract
Silk fabrics emerge in a wide spectrum of popular products like silk satin, silk crepe de chine, silk georgette, silk chiffon, silk
taffeta, silk scarves etc. Silk being a natural and delicate fibre demands certain caring treatments during its use in textiles,
apparels in particular. Silk apparels and textiles, like the other textile products, get soiled due to repeated use. These products
need to be refurbished for reuse without substantively altering their functional and aesthetic properties. National and
international organizations coordinate their efforts to establish objective test methods for care label instructions. Correct care of
silk products ensures retaining their quality for years. Care labels in apparels provide a useful information to the end users to
look after their textile products made from different fibres. These labels are basically simple, space-saving, comprehensive
pictorial symbols reducing the dependence on language and guiding the consumers to clean and maintain the product in the best
possible way. Care instructions play a very vital role during laundering of the textile products, particularly silk, both domestically
and commercially. This paper focusses the effects of care label codes like washing, laundering, dry cleaning, ironing, drying etc.
on the different phenomena like deformation, colour change, colour staining of the plain weave 100% silk fabric samples followed
by the selection of the appropriate care code for greater durability and refurbishing of the fabric. Faulty laundering, boiling,
steaming, uneven friction and stretching may damage the fabric quickly. The authors attempt to address these issues with the help
of an intensive case study and recommend an ideal wash care method for silk apparels.
Keywords: Care label codes, washing, laundering, dry-cleaning, ironing, shrinkage, refurbishing
--------------------------------------------------------------------***----------------------------------------------------------------------
1. INTRODUCTION
Care labels provide guidelines to consumers and apparel
care givers about the best cleaning procedures to be used for
that particular combination of fabric, thread, decoration and
construction techniques. Care codes are the internationally
recognized symbols which are used for caring of garments
in case of cleaning and ironing [1]. These labels on which
these codes are drawn or printed are called care labels. Care
label guideline delivers a uniform system of symbols for the
disclosure of care instruction on textile products such as
apparel, piece goods; etc. This guide furnishes a
comprehensive system of symbols to represent care
instructions in order to reduce language dependent care
instructions [2]. Apparels and textiles are soiled during
normal use. Economic realities require used items must be
cleaned and refurbished for reuse without substantially
altering their functional aesthetic properties [3]. A common
concern in apparel performance characterization is the
dimensional stability. Accelerated test methods are applied
to wash and dry at the recommended conditions and careful
measurement of any changes in dimensions determine the
product ability to withstand the “care label”
recommendations [4].
The U.S. Federal Trade Commission‟s care labeling rule
requires manufacturers and importers to attach care
instructions to garments [5]. Care labels must be
permanently attached and remain legible for the life of the
garment. Sometimes symbols may be used in conjunction
with words. The life span of an apparel product is governed
by many factors. Character of fibre, fabric construction,
weight, and different mechanical and chemical finishing
methods are some of them. Though it appears a little
complicated to take right care of apparel in laundering due
to the non-existence of a uniform capsule, but a systematic
and scientific approach can resolve the issue effectively by
adopting the appropriate procedure and following the exact
technique. Deviation due to ignorance and negligence in
some cases often leads to loss in aesthetic and functional
significance of an apparel product and ultimately results in
dissatisfaction [6]. It is well-known that silk apparel is
delicate to laundering and demands scientific approach,
appropriate procedure and techniques for proper
refurbishing [6]. Silk will last for many years, as long as it is
properly cared for and protected from heat, sunlight,
perspiration, washing and harsh chemicals. Silk is a
considerably strong natural fiber, having a beautiful drape
and is naturally crease resistant. The drawback of silk is that
it loses its strength when wet and therefore needs to be
treated gently during laundering [7]. Retention of
dimensional stability of a fabric is important during both
washing and dry-cleaning. Major markets in the apparel
trade can be broadly classified under two heads, US based
and non US based [4]. General testing requirement
regarding shrinkages after washing and dry cleaning is
shown in table -1. The potential damage to garments during
cleaning is generally higher with aqueous media than with
non-aqueous media [8]. This fact is the major reason why
dry cleaning is so highly utilized. Often, manufacturers low-
label their garments as „‟Dry Clean Only‟‟ to reduce
garment damage and to ensure customer satisfaction during
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Issue: 07 | Jul-2014, Available @ http://www.ijret.org 177
the use of their products [6]. The shrinkage requirement
limit in apparel trade market US based and non US based
varies from -3% to -4% and +3% for warp as well as weft
in woven goods, whereas permitted variation in knitted
goods is ± 5% both in course and wales direction [4].
Similarly, in dry cleaning, tolerance in woven products vary
from ± 2% to ±2.5% for warp and weft and ±2.5% to ±3%
for knits in course and wales direction.
Table-1: General requirements regarding shrinkage% for
major apparel markets
Ironing, pressing and finishing are the terms, which are
often used interchangeably [9]. The basic aim of these
different activities is to remove the „‟unwanted‟‟ crease and
impart „‟wanted‟‟ crease. Ironing involves relative
movement or friction between two flat surfaces, while
pressing involves compression between two surfaces with
no relative motion between them. Finishing remove the
„‟unwanted‟‟ crease by starching but cannot impart a
„‟wanted‟‟ crease [9]. There are five basic symbols:
washtub, triangle, square, iron, and circle. The washtub
represents the washing process, the triangle represents the
bleaching process, the square represents the drying process,
the iron represents the ironing or pressing process and the
circle represents the professional textile care process as
shown in fig. -1 [2]. In all cases a cross through the symbol
indicates „do not‟ [10].
Washing bleaching drying ironing dry-cleaning
Fig-1: Identification indices for care labelling
2. MATERIALS AND METHODS
In this case study, warp and weft yarns have been produced
from the silk filaments procured from a commercial silk
mill. The specifications of the yarns produced have been
furnished in table-2.
Table: 2 Yarn specifications
The yarns produced have been subjected to arm-dyeing and
the recipe of the dye bath has been provided in table-3.
Table: 3 Yarn dyeing recipe
Stages Chemicals
Quantity
(gm/litre)
Degumming
(M:L=1:17)
Stain removal agent 2
Wetting agent 1
Lubricating agent 2
Degumming agent 4
Bleaching
(M:L=1:20)
Hydrogen peroxide (H2O2) 3-5
Stabilizer 1
Dyeing
(M:L=1:20)
Levelling agent 1
Acetic acid as Ph
controller
2
Metal Complex Dye As per shade
depth
Dye fixing agent 4
Scrooping
Acetic acid 2
Anti-fungal agent 4
Anti-static agent 3
The silk fabric woven from the dyed yarns have been
specified in table-4 and the particulars of the loom in which
such fabric has been woven are provided in table-5.
Table: 4 Fabric specifications
Countries Washing Dry cleaning
Dimension
al Stability
Woven
(warp
& weft)
Knitte
d
(lengt
h &
width)
Woven(
warp &
weft)
Knitted
(length
& width)
U.S.
After 3/5
wash
-3.5%/+3% ± 5 % ± 2.5 % ± 3 %
Canada
After 3/5
wash
-3.5%/+3% ± 5 % ± 2.5 % ± 3 %
U. K. -4%/+3% ± 5 % ± 2.5 % ± 3 %
Europe -4%/+3% ± 5 % ± 2.5 % ± 3 %
Australia -3.5%/+3% ± 5 % ± 2.5 % ± 2.5 %
Sl.
No.
Yarn
Particulars
Warp Yarn Weft Yarn
1
Type Mulberry
filament
filature silk
Duppion silk
2
Count before
degumming
2 ply 42 denier 2 ply 220
denier
3
Count after
degumming
2 ply 34 denier 2 ply 175
denier
4
Twist per
metre
700 180
5 Twist direction s-twist z-twist
Sl.
No. Fabric property parameters Values
1 Weave construction Plain weave
2
Thread density (ends/cm ×
picks /cm)
48 × 33
3 Areal density (gsm) 91.00
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Issue: 07 | Jul-2014, Available @ http://www.ijret.org 178
Table: 5 Loom Particulars
In the present study, the quality related property parameters
like colour change, colour staining, dimensional changes
and ironing of the woven silk fabric sample have been
analyzed and evaluated to formulate and establish its
appropriate care instruction.
Colour fastness to washing is a common quality parameter,
which is considered very important from the point of view
of consumers. This test determines the loss and change of
color in the washing process and the possible staining of
other garments. The most common test methods that are
generally followed for colour fastness are ISO: 105
C06:1994.
Woven silk fabric of size 4 x 10 cm has been washed as per
the method ISO: 105 C06:1994, A2S. In this method, the
fabric sample is stapled with undyed grey silk fabric on one
side of the former and grey cotton fabric on the other side to
check the staining of the sample against the grey silk and
cotton fabrics. This complies with the relevant section F01
to F08 of ISO 105-F:1985 which states that one of the
adjacent fabrics shall be made of the same kind of fibre as
that of the textile to be tested and the second piece made of
the fibre cotton as specified [11]. Washing has been
carried out in a standard Launderometer. The shaft and
container assembly of the launderometer is rotated at a
frequency of 40 rpm, setting the temperature of the
container liquor at 400
C. The temperature is controlled
thermostatically. 4 gm per litre of ECE detergent and 1 gm
per litre of Sodium perborate have been used here for
washing. Ten small stainless steel balls of diameter 6 mm
each were used to facilitate agitation during washing. The
woven silk fabric sample has been treated in the above
condition for 30 minutes to observe colour change and
staining behavior of the sample.
Colour fastness to commercial dry-cleaning using
perchloroethylene is normally used in the case of textiles
that are sensitive to aqueous medium, like silk fabrics. The
test method which is generally followed is ISO105 DO1. In
this method, complying with ISO 105-F01-07, the dyed silk
fabric sample has been placed inside a bag whose two sides
are undyed grey cotton and grey silk fabrics of dimension
100 mm x 100 mm sewn together. For proper agitation of
the dyed silk fabric sample during rotation of the
launderometer shaft, 12 non-corrodible steel discs of mass
20gm ± 2gm each have been inserted in the sewn bag. The
dry-leaning of the silk fabric sample has been carried out at
300
C for 30 minutes. Comparative analysis of the test results
of colour change and colour staining of the dyed fabric
samples during washing and dry-cleaning have been
tabulated in tables 6 and 7 respectively.
A common concern in apparel performance characterization
is its dimensional stability. Dimensional changes of fabrics
when subjected to home laundering procedures following
AATCC 135-2004 test standard are measured using pairs of
benchmarks applied to the fabric before laundering. The test
method AATCC 158-2005 is followed for the determination
of dimensional change of fabrics and garments after dry
cleaning in perchloroethelyne. The test results showing
notable dimensional changes of the fabric samples have
been provided in table 8.
3. RESULTS AND DISCUSSIONS
3.1 Colour Change
Colour change values of four number of fabric samples
against washing and dry cleaning are given in table-6. From
the values it has been observed that for light shades colour
change values assessed by grey scale after washing is 4/5
and that after dry cleaning is 5. The values signify that
almost no change has occurred in the dyed fabric samples in
both the cases. But for dark shaded fabric samples the colour
change values observed after washing and dry cleaning are
3/4 and 5 respectively. The values signify that slight colour
change had occurred for the fabric samples after washing
whereas no colour change had occurred after dry cleaning.
Table: 6 Colour changes of the dyed fabric samples
observed under different methods
3.2 Colour Staining
Colour staining values after washing and dry cleaning of the
fabric samples against the adjacent undyed silk and cotton
fabrics have been provided in table-7. The values reveal that
light shaded fabric samples show no colour staining to
adjacent grey silk and cotton fabrics after washing and dry
cleaning. Amongst the dark shaded fabric samples, navy
shade shows a value of 2 in the grey scale which signifies
that a considerable colour staining has taken place against
both the adjacent silk and cotton fabrics. This poor value of
colour staining of the dark shaded fabric sample is not at all
acceptable by the buyers. The dry cleaning value of the
same dark shaded fabric sample is found to be 5, signifying
no colour staining. The green shaded fabric sample shows
noticeable colour staining after washing whereas no such
change in colour staining has been observed after dry
cleaning.
Sl.
No.
Loom parameters Details / Values
1 Loom make Dornier HTV
2 Loom type Rigid rapier
3 Loom speed (ppm) 400
4 Reed space (cm) 140
5 Reed air space (%) 60
6 Warp tension 10 cN/thread
7 Crossing angle (degrees) 325
Sample
No.
Shades Colour change
values against
Washing
Colour change
values against
Dry cleaning
1 Light shade 4/5 5
2 Light shade 4/5 5
3 Dark shade
(navy)
3/4 5
4 Dark shade
(green)
4 5
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Issue: 07 | Jul-2014, Available @ http://www.ijret.org 179
Table: 7 Colour staining of the dyed fabric samples
observed under different methods
3.3 Dimensional Changes
Dimensional changes of the fabric samples after home
laundering are found to be very high (7% shrinkage in the
warp direction) than the maximum acceptable limit of
apparel trade market standard (both for US based and non
US based). Whereas dimensional changes of the fabric
samples after dry cleaning are found to be well within the
limit of acceptance of the market standard. Overall
appearance of the washed silk fabric samples was not
satisfactory. Occurrence of creases, crumples and wrinkles
marked the fabric surface. While there was no such
occurrences found in the dry cleaned fabric sample. The
appearance of the dry cleaned fabric sample was observed to
be quite smooth without any fuzziness or pilling.
Table: 8 Dimensional changes (shrinkage %) of the fabric
samples after washing and dry cleaning
3.4 Ironing
Selecting the appropriate temperature for ironing silk
clothing can make the difference between ease and disaster.
The right temperature selection will make ironing easier and
quicker. The wrong temperature can mean a burn hole.
Ironing of fabric on the wrong side or using a dummy cloth
on the right side is always beneficial and it avoids the
shining mark. When ironing silk, it should be remembered
that no water should come in contact with the fabric.
Presence of moisture may cause rings and spots in the silk
fabric. On the other hand, too much heat may ruin the fabric.
The recommended temperature for ironing silk fabric is
“cool iron” or “low iron marked with a single dot” where the
temperature should not exceed 1100
C.
4. CONCLUSIONS
Silk garments are no longer limited to high-end designer
labels or neckties. Everyday silk casual wear for men and
women are very popular. It drapes, looks and feels great.
But, like other fabrics, silk is susceptible to conditions of
wear, stains and color loss. The above study shows that silk
responds well to dry cleaning than washing. It has been
revealed from this study that washing of silk garments result
in shrinkage, limpness, staining and considerable fading on
dark shade. Therefore, it can be concluded that the
recommended care code of silk items should be as follows –
Do not wash; Do not bleach; Iron at low temperature;
Professional dry cleaning; Do not tumble dry.
ACKNOWLEDGEMENTS
The authors extend their whole hearted gratitude to a
reputed commercial Silk Mill, West Bengal, India for the
full support and co-operation to carry out this work. The
authors are also indebted to the Hon‟ble Vice Chancellor
and Pro Vice Chancellor, University of Calcutta for their
valued consent to get this work published in this scholarly
journal.
REFERENCES
[1]. http://textilelearner.blogspot.in/2012/02/international-
care-labeling-code.html.
[2]. Annual Book of ASTM Standards. 2006. Vol -07.01,
D5489.
[3]. Das, S. 2005. Indian Text J, CXV (6):84-87.
[4]. Intertek Testing Services Hong Kong Ltd. 1998.
International Apparel, Buyers Quality Guide. 4th
Edition.
79-82. Hong Kong
[5]. 16 CFR 423. 2013 Care Labelling of Textile Wearing
Apparel and Certain Piece Goods as amended. A Guide to
United States Apparel and Household Textiles Compliance
Requirements US Dept of Commerce: 10-12.
[6]. Das, S. 2008. Indian Silk J, 47(1): 19-21.
[7]. http://www.fabindia.com/intl/fabric-care/
[8]. Wentz, M. 1996.Textile Care Technology Spectra and
Care Labeling Issues, Apparel Care and Environment
Session, Washington, DC: 83-85.
[9]. Das, S. 2009. Quality characterization of apparel
(Woodhead publishing Ltd.): 113.
[10]. Saville, B.P. 2000. Physical testing of textiles
(Woodhead publishing Ltd):304
[11]. Indian Standard Textile. 1994. Tests colour fastness
Part C06 IS/ISO 105-C06, New Delhi.
Sample
No.
Shades After washing After dry cleaning
Staining
to silk
Staining
to
cotton
Staining
to silk
Staining
to
cotton
1 Light
shade
4 4 5 5
2 Light
shade
4 4 5 5
3 Dark
shade
(navy)
2 2/3 5 5
4 Dark
shade
(green)
3/4 3/4 5 5
Observa-
tions
Dimensional changes
of silk fabrics on
home laundering
( AATCC 135-2004)
Dimensional changes
of silk fabrics on
Dry cleaning
( AATCC 158-2005)
Along
warp
Along
weft
Along
warp
Along
weft
Normal
cycle /
line dry
-7% -1.75% 0% -1.25%

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Care label issues of silk fabric

  • 1. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Issue: 07 | Jul-2014, Available @ http://www.ijret.org 176 CARE LABEL ISSUES OF SILK FABRIC Swapan Kumar Ghosh1 , Abir Baran Das2 , Rajib Bhattacharyya3 1 Associate Professor, Department of Jute and Fibre Technology, University of Calcutta, West Bengal, India 2 Quality Assurance Manager, J.J.Spectrum Silk, West Bengal, India 3 Senior Research Fellow, Department of Jute and Fibre Technology, University of Calcutta, West Bengal, India Abstract Silk fabrics emerge in a wide spectrum of popular products like silk satin, silk crepe de chine, silk georgette, silk chiffon, silk taffeta, silk scarves etc. Silk being a natural and delicate fibre demands certain caring treatments during its use in textiles, apparels in particular. Silk apparels and textiles, like the other textile products, get soiled due to repeated use. These products need to be refurbished for reuse without substantively altering their functional and aesthetic properties. National and international organizations coordinate their efforts to establish objective test methods for care label instructions. Correct care of silk products ensures retaining their quality for years. Care labels in apparels provide a useful information to the end users to look after their textile products made from different fibres. These labels are basically simple, space-saving, comprehensive pictorial symbols reducing the dependence on language and guiding the consumers to clean and maintain the product in the best possible way. Care instructions play a very vital role during laundering of the textile products, particularly silk, both domestically and commercially. This paper focusses the effects of care label codes like washing, laundering, dry cleaning, ironing, drying etc. on the different phenomena like deformation, colour change, colour staining of the plain weave 100% silk fabric samples followed by the selection of the appropriate care code for greater durability and refurbishing of the fabric. Faulty laundering, boiling, steaming, uneven friction and stretching may damage the fabric quickly. The authors attempt to address these issues with the help of an intensive case study and recommend an ideal wash care method for silk apparels. Keywords: Care label codes, washing, laundering, dry-cleaning, ironing, shrinkage, refurbishing --------------------------------------------------------------------***---------------------------------------------------------------------- 1. INTRODUCTION Care labels provide guidelines to consumers and apparel care givers about the best cleaning procedures to be used for that particular combination of fabric, thread, decoration and construction techniques. Care codes are the internationally recognized symbols which are used for caring of garments in case of cleaning and ironing [1]. These labels on which these codes are drawn or printed are called care labels. Care label guideline delivers a uniform system of symbols for the disclosure of care instruction on textile products such as apparel, piece goods; etc. This guide furnishes a comprehensive system of symbols to represent care instructions in order to reduce language dependent care instructions [2]. Apparels and textiles are soiled during normal use. Economic realities require used items must be cleaned and refurbished for reuse without substantially altering their functional aesthetic properties [3]. A common concern in apparel performance characterization is the dimensional stability. Accelerated test methods are applied to wash and dry at the recommended conditions and careful measurement of any changes in dimensions determine the product ability to withstand the “care label” recommendations [4]. The U.S. Federal Trade Commission‟s care labeling rule requires manufacturers and importers to attach care instructions to garments [5]. Care labels must be permanently attached and remain legible for the life of the garment. Sometimes symbols may be used in conjunction with words. The life span of an apparel product is governed by many factors. Character of fibre, fabric construction, weight, and different mechanical and chemical finishing methods are some of them. Though it appears a little complicated to take right care of apparel in laundering due to the non-existence of a uniform capsule, but a systematic and scientific approach can resolve the issue effectively by adopting the appropriate procedure and following the exact technique. Deviation due to ignorance and negligence in some cases often leads to loss in aesthetic and functional significance of an apparel product and ultimately results in dissatisfaction [6]. It is well-known that silk apparel is delicate to laundering and demands scientific approach, appropriate procedure and techniques for proper refurbishing [6]. Silk will last for many years, as long as it is properly cared for and protected from heat, sunlight, perspiration, washing and harsh chemicals. Silk is a considerably strong natural fiber, having a beautiful drape and is naturally crease resistant. The drawback of silk is that it loses its strength when wet and therefore needs to be treated gently during laundering [7]. Retention of dimensional stability of a fabric is important during both washing and dry-cleaning. Major markets in the apparel trade can be broadly classified under two heads, US based and non US based [4]. General testing requirement regarding shrinkages after washing and dry cleaning is shown in table -1. The potential damage to garments during cleaning is generally higher with aqueous media than with non-aqueous media [8]. This fact is the major reason why dry cleaning is so highly utilized. Often, manufacturers low- label their garments as „‟Dry Clean Only‟‟ to reduce garment damage and to ensure customer satisfaction during
  • 2. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Issue: 07 | Jul-2014, Available @ http://www.ijret.org 177 the use of their products [6]. The shrinkage requirement limit in apparel trade market US based and non US based varies from -3% to -4% and +3% for warp as well as weft in woven goods, whereas permitted variation in knitted goods is ± 5% both in course and wales direction [4]. Similarly, in dry cleaning, tolerance in woven products vary from ± 2% to ±2.5% for warp and weft and ±2.5% to ±3% for knits in course and wales direction. Table-1: General requirements regarding shrinkage% for major apparel markets Ironing, pressing and finishing are the terms, which are often used interchangeably [9]. The basic aim of these different activities is to remove the „‟unwanted‟‟ crease and impart „‟wanted‟‟ crease. Ironing involves relative movement or friction between two flat surfaces, while pressing involves compression between two surfaces with no relative motion between them. Finishing remove the „‟unwanted‟‟ crease by starching but cannot impart a „‟wanted‟‟ crease [9]. There are five basic symbols: washtub, triangle, square, iron, and circle. The washtub represents the washing process, the triangle represents the bleaching process, the square represents the drying process, the iron represents the ironing or pressing process and the circle represents the professional textile care process as shown in fig. -1 [2]. In all cases a cross through the symbol indicates „do not‟ [10]. Washing bleaching drying ironing dry-cleaning Fig-1: Identification indices for care labelling 2. MATERIALS AND METHODS In this case study, warp and weft yarns have been produced from the silk filaments procured from a commercial silk mill. The specifications of the yarns produced have been furnished in table-2. Table: 2 Yarn specifications The yarns produced have been subjected to arm-dyeing and the recipe of the dye bath has been provided in table-3. Table: 3 Yarn dyeing recipe Stages Chemicals Quantity (gm/litre) Degumming (M:L=1:17) Stain removal agent 2 Wetting agent 1 Lubricating agent 2 Degumming agent 4 Bleaching (M:L=1:20) Hydrogen peroxide (H2O2) 3-5 Stabilizer 1 Dyeing (M:L=1:20) Levelling agent 1 Acetic acid as Ph controller 2 Metal Complex Dye As per shade depth Dye fixing agent 4 Scrooping Acetic acid 2 Anti-fungal agent 4 Anti-static agent 3 The silk fabric woven from the dyed yarns have been specified in table-4 and the particulars of the loom in which such fabric has been woven are provided in table-5. Table: 4 Fabric specifications Countries Washing Dry cleaning Dimension al Stability Woven (warp & weft) Knitte d (lengt h & width) Woven( warp & weft) Knitted (length & width) U.S. After 3/5 wash -3.5%/+3% ± 5 % ± 2.5 % ± 3 % Canada After 3/5 wash -3.5%/+3% ± 5 % ± 2.5 % ± 3 % U. K. -4%/+3% ± 5 % ± 2.5 % ± 3 % Europe -4%/+3% ± 5 % ± 2.5 % ± 3 % Australia -3.5%/+3% ± 5 % ± 2.5 % ± 2.5 % Sl. No. Yarn Particulars Warp Yarn Weft Yarn 1 Type Mulberry filament filature silk Duppion silk 2 Count before degumming 2 ply 42 denier 2 ply 220 denier 3 Count after degumming 2 ply 34 denier 2 ply 175 denier 4 Twist per metre 700 180 5 Twist direction s-twist z-twist Sl. No. Fabric property parameters Values 1 Weave construction Plain weave 2 Thread density (ends/cm × picks /cm) 48 × 33 3 Areal density (gsm) 91.00
  • 3. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Issue: 07 | Jul-2014, Available @ http://www.ijret.org 178 Table: 5 Loom Particulars In the present study, the quality related property parameters like colour change, colour staining, dimensional changes and ironing of the woven silk fabric sample have been analyzed and evaluated to formulate and establish its appropriate care instruction. Colour fastness to washing is a common quality parameter, which is considered very important from the point of view of consumers. This test determines the loss and change of color in the washing process and the possible staining of other garments. The most common test methods that are generally followed for colour fastness are ISO: 105 C06:1994. Woven silk fabric of size 4 x 10 cm has been washed as per the method ISO: 105 C06:1994, A2S. In this method, the fabric sample is stapled with undyed grey silk fabric on one side of the former and grey cotton fabric on the other side to check the staining of the sample against the grey silk and cotton fabrics. This complies with the relevant section F01 to F08 of ISO 105-F:1985 which states that one of the adjacent fabrics shall be made of the same kind of fibre as that of the textile to be tested and the second piece made of the fibre cotton as specified [11]. Washing has been carried out in a standard Launderometer. The shaft and container assembly of the launderometer is rotated at a frequency of 40 rpm, setting the temperature of the container liquor at 400 C. The temperature is controlled thermostatically. 4 gm per litre of ECE detergent and 1 gm per litre of Sodium perborate have been used here for washing. Ten small stainless steel balls of diameter 6 mm each were used to facilitate agitation during washing. The woven silk fabric sample has been treated in the above condition for 30 minutes to observe colour change and staining behavior of the sample. Colour fastness to commercial dry-cleaning using perchloroethylene is normally used in the case of textiles that are sensitive to aqueous medium, like silk fabrics. The test method which is generally followed is ISO105 DO1. In this method, complying with ISO 105-F01-07, the dyed silk fabric sample has been placed inside a bag whose two sides are undyed grey cotton and grey silk fabrics of dimension 100 mm x 100 mm sewn together. For proper agitation of the dyed silk fabric sample during rotation of the launderometer shaft, 12 non-corrodible steel discs of mass 20gm ± 2gm each have been inserted in the sewn bag. The dry-leaning of the silk fabric sample has been carried out at 300 C for 30 minutes. Comparative analysis of the test results of colour change and colour staining of the dyed fabric samples during washing and dry-cleaning have been tabulated in tables 6 and 7 respectively. A common concern in apparel performance characterization is its dimensional stability. Dimensional changes of fabrics when subjected to home laundering procedures following AATCC 135-2004 test standard are measured using pairs of benchmarks applied to the fabric before laundering. The test method AATCC 158-2005 is followed for the determination of dimensional change of fabrics and garments after dry cleaning in perchloroethelyne. The test results showing notable dimensional changes of the fabric samples have been provided in table 8. 3. RESULTS AND DISCUSSIONS 3.1 Colour Change Colour change values of four number of fabric samples against washing and dry cleaning are given in table-6. From the values it has been observed that for light shades colour change values assessed by grey scale after washing is 4/5 and that after dry cleaning is 5. The values signify that almost no change has occurred in the dyed fabric samples in both the cases. But for dark shaded fabric samples the colour change values observed after washing and dry cleaning are 3/4 and 5 respectively. The values signify that slight colour change had occurred for the fabric samples after washing whereas no colour change had occurred after dry cleaning. Table: 6 Colour changes of the dyed fabric samples observed under different methods 3.2 Colour Staining Colour staining values after washing and dry cleaning of the fabric samples against the adjacent undyed silk and cotton fabrics have been provided in table-7. The values reveal that light shaded fabric samples show no colour staining to adjacent grey silk and cotton fabrics after washing and dry cleaning. Amongst the dark shaded fabric samples, navy shade shows a value of 2 in the grey scale which signifies that a considerable colour staining has taken place against both the adjacent silk and cotton fabrics. This poor value of colour staining of the dark shaded fabric sample is not at all acceptable by the buyers. The dry cleaning value of the same dark shaded fabric sample is found to be 5, signifying no colour staining. The green shaded fabric sample shows noticeable colour staining after washing whereas no such change in colour staining has been observed after dry cleaning. Sl. No. Loom parameters Details / Values 1 Loom make Dornier HTV 2 Loom type Rigid rapier 3 Loom speed (ppm) 400 4 Reed space (cm) 140 5 Reed air space (%) 60 6 Warp tension 10 cN/thread 7 Crossing angle (degrees) 325 Sample No. Shades Colour change values against Washing Colour change values against Dry cleaning 1 Light shade 4/5 5 2 Light shade 4/5 5 3 Dark shade (navy) 3/4 5 4 Dark shade (green) 4 5
  • 4. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Issue: 07 | Jul-2014, Available @ http://www.ijret.org 179 Table: 7 Colour staining of the dyed fabric samples observed under different methods 3.3 Dimensional Changes Dimensional changes of the fabric samples after home laundering are found to be very high (7% shrinkage in the warp direction) than the maximum acceptable limit of apparel trade market standard (both for US based and non US based). Whereas dimensional changes of the fabric samples after dry cleaning are found to be well within the limit of acceptance of the market standard. Overall appearance of the washed silk fabric samples was not satisfactory. Occurrence of creases, crumples and wrinkles marked the fabric surface. While there was no such occurrences found in the dry cleaned fabric sample. The appearance of the dry cleaned fabric sample was observed to be quite smooth without any fuzziness or pilling. Table: 8 Dimensional changes (shrinkage %) of the fabric samples after washing and dry cleaning 3.4 Ironing Selecting the appropriate temperature for ironing silk clothing can make the difference between ease and disaster. The right temperature selection will make ironing easier and quicker. The wrong temperature can mean a burn hole. Ironing of fabric on the wrong side or using a dummy cloth on the right side is always beneficial and it avoids the shining mark. When ironing silk, it should be remembered that no water should come in contact with the fabric. Presence of moisture may cause rings and spots in the silk fabric. On the other hand, too much heat may ruin the fabric. The recommended temperature for ironing silk fabric is “cool iron” or “low iron marked with a single dot” where the temperature should not exceed 1100 C. 4. CONCLUSIONS Silk garments are no longer limited to high-end designer labels or neckties. Everyday silk casual wear for men and women are very popular. It drapes, looks and feels great. But, like other fabrics, silk is susceptible to conditions of wear, stains and color loss. The above study shows that silk responds well to dry cleaning than washing. It has been revealed from this study that washing of silk garments result in shrinkage, limpness, staining and considerable fading on dark shade. Therefore, it can be concluded that the recommended care code of silk items should be as follows – Do not wash; Do not bleach; Iron at low temperature; Professional dry cleaning; Do not tumble dry. ACKNOWLEDGEMENTS The authors extend their whole hearted gratitude to a reputed commercial Silk Mill, West Bengal, India for the full support and co-operation to carry out this work. The authors are also indebted to the Hon‟ble Vice Chancellor and Pro Vice Chancellor, University of Calcutta for their valued consent to get this work published in this scholarly journal. REFERENCES [1]. http://textilelearner.blogspot.in/2012/02/international- care-labeling-code.html. [2]. Annual Book of ASTM Standards. 2006. Vol -07.01, D5489. [3]. Das, S. 2005. Indian Text J, CXV (6):84-87. [4]. Intertek Testing Services Hong Kong Ltd. 1998. International Apparel, Buyers Quality Guide. 4th Edition. 79-82. Hong Kong [5]. 16 CFR 423. 2013 Care Labelling of Textile Wearing Apparel and Certain Piece Goods as amended. A Guide to United States Apparel and Household Textiles Compliance Requirements US Dept of Commerce: 10-12. [6]. Das, S. 2008. Indian Silk J, 47(1): 19-21. [7]. http://www.fabindia.com/intl/fabric-care/ [8]. Wentz, M. 1996.Textile Care Technology Spectra and Care Labeling Issues, Apparel Care and Environment Session, Washington, DC: 83-85. [9]. Das, S. 2009. Quality characterization of apparel (Woodhead publishing Ltd.): 113. [10]. Saville, B.P. 2000. Physical testing of textiles (Woodhead publishing Ltd):304 [11]. Indian Standard Textile. 1994. Tests colour fastness Part C06 IS/ISO 105-C06, New Delhi. Sample No. Shades After washing After dry cleaning Staining to silk Staining to cotton Staining to silk Staining to cotton 1 Light shade 4 4 5 5 2 Light shade 4 4 5 5 3 Dark shade (navy) 2 2/3 5 5 4 Dark shade (green) 3/4 3/4 5 5 Observa- tions Dimensional changes of silk fabrics on home laundering ( AATCC 135-2004) Dimensional changes of silk fabrics on Dry cleaning ( AATCC 158-2005) Along warp Along weft Along warp Along weft Normal cycle / line dry -7% -1.75% 0% -1.25%