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Application Note
F r o m t h e F l u k e D i g i t a l L i b r a r y @ w w w . f l u k e . c o m / l i b r a r y
Variable-speed drives
Variable-speed drives (VSDs)
provide a convenient and afford-
able method for varying the
speed of robust ac motors. When
connected to the mains, the
rotation speed of an ac motor is
directly related to the mains fre-
quency and the number of poles
of the motor, and traditionally an
external gearbox was the only
way to work with different
speeds. This all changed with
the introduction of high-power
semiconductors which made it
possible to build variable speed
drives by electronically creating
a supply voltage that operates at
different frequencies. This has,
however, created the need for
new measurement capabilities
which are provided by the Fluke
190 Series.
With their unique triggering and measuring functions,
Fluke 190 Series ScopeMeters are ideal for analyzing
the voltage-frequency ratio of pulse-width-modulated
variable speed drives.
Pulse Width Modulation
AC drives using pulse width
modulation (PWM) have found
their way into many applications
such as fans, pumps and con-
veyor belts driven by squirrel-
cage asynchronous ac motors.
These motors are robust and
require little maintenance since
they have no brushes that would
need regular replacement.
The basic structure of a vari-
able speed drive includes an
input rectifier converting the
mains voltage into a dc voltage
that feeds the so-called dc-bus.
This dc voltage is then con-
verted into a ‘variable frequency
voltage’ using electronic switches.
Since the speed of the motor can
be adjusted with a simple
potentio-meter or control signal
from an external source, these
drives have become a popular
replacement for gearboxes.
Checking voltage-
frequency ratio on variable-
speed drives with a Fluke
ScopeMeter®
190 Series
Figure 1: Basic structure of variable-speed drive.
2 Fluke Corporation Checking voltage-frequency ratio on variable speed drives with a ScopeMeter® 190 Series
The Motor
AC motors are designed for use
with a rotating magnetic field of
constant strength. The magnetic
field is generated from the
applied voltage and its strength
is proportional to the V/Hz
ratio. Normally the motor is
designed to work with the local
mains voltage (230 V/400 V or
120 V/208 V) and mains fre-
quency (50 Hz or 60 Hz). The
nominal values are shown on the
motor type plate. When the motor
is connected to a VSD, the drive
unit changes the frequency of the
output voltage, thereby changing
the speed of the rotating mag-
netic field and thus the speed of
the motor.
Lowering the frequency only,
however, will generate a higher
magnetic field since the V/Hz
ratio increases. This will result
in magnetic saturation which
causes unstable running and
generates higher temperatures
in the motor. Likewise, increasing
the frequency increases V/Hz
ratio, reducing the magnetic field
and resulting in lower torque.
To overcome these problems,
the VSD also varies the voltage
when the frequency is varied to
maintain a constant V/Hz ratio.
Preferably this is done over the
complete working range of the
VSD. The control type used in
this case is called is V/Hz control
which in its simplest form takes
a speed reference command
from an external source and
varies the voltage and frequency
applied to the motor.
Measurement requirements
To be able to verify if the V/Hz
ratio is constant over the work-
ing range of the VSD, the output
voltage and frequency of the
drive must be measured simulta-
neously. The challenge here,
however, is that the output
waveform of a PWM drive is far
from a sine wave, since it con-
sists of pulses with varying
width to create a motor drive
current that resembles a sine
wave. This is accomplished by
varying the duty cycle of these
pulses such that the current (but
not the voltage) through the
motor winding resembles a sine
waveform.
In effect, the motor windings
function as a low-pass filter
through which the pulse-width
modulated voltage causes a cur-
rent resembling a sine wave to
flow. A true rms voltmeter used
in this situation would give erro-
neous readings since these
meters give the rms voltage of
the full bandwidth signal. This
application, however, requires a
meter that is capable of measur-
ing the effective voltage of the
fundamental component only,
since this is what the motor
actually ‘sees’. Another compli-
cation is that the complex mod-
ulated waveforms often make it
difficult to obtain a stable pic-
ture and readings of the signal.
The Fluke 190B and 190C
ScopeMeter Series, however, is
ideal for this task since it fea-
tures a special Vpwm function*
that measures the voltage actu-
ally applied to motor whilst
simultaneously measuring the
frequency (Hz). The ScopeMeter
also provides Connect-and-
View™ triggering which auto-
matically displays the stable
picture.
Making measurements
The Fluke 190 Series ScopeMe-
ter is certified up to a 1000 V
CAT II and 600 V CAT III safety
rating, making the series an
extremely safe instrument for
professional and industrial
applications.
Connect the ScopeMeter
directly to the motor terminals
using the 10:1 VPS200 probe
supplied as standard with the
instrument. From the SCOPE
READINGS menu select the read-
ings Vpwm and Hz. The automatic
triggering of the ScopeMeter
assures a stable waveform and
readings display, allowing meas-
urements to be taken over the
whole operating range of the
drive unit.
Figure 2: Motor type plate.
Figure 3: Measuring Vpwm and True rms
Vac simultaneously. Amps signal is shown on
input B.
Figure 4: Measuring Vpwm and Hz.
3 Fluke Corporation Checking voltage-frequency ratio on variable speed drives with a ScopeMeter® 190 Series
The measurements show that
the V/Hz ratio is relatively con-
stant over the working range for
frequencies up to 50 Hz, where
the voltage reaches the level of
the input voltage of the drive.
The readings match the nominal
values for the motor, i.e. 220
V/50 Hz = 4.4. When the fre-
quency is increased above 50
Hz, the drive unit can no longer
increase the output voltage since
it is limited by the drive input of
230 V. This gives a lower V/Hz
ratio resulting in a lower mag-
netic field and hence lower
torque when running at high
speed.
*Note: Vpwm is not available on models 192,
196 and 199.
When reducing the speed,
the drive unit increases the V/Hz
ratio slightly to improve the
torque at lower speed. This
technique is commonly referred
to as Voltage Boost. Normally a
motor gives less torque when
running at lower speed, an
effect known as ‘Ohms loss’.
This is caused by the resistance
of the motor windings having
greater influence on the total
impedance of the windings at
lower speed since the induc-
tance of the windings decreases
with frequency while the resist-
ance remains constant. The part
of the voltage that contributes to
the inductance is consequently
lower causing a relatively lower
magnetic field at lower speeds.
Conclusion
The Fluke 190 Series
ScopeMeter is particularly well
suited for use during installation
and service of variable-speed
motor drives, showing the
required readings and providing
automatic triggering even on
complex modulated drive output
signals. The instrument makes
analyzing V/Hz ratio easier than
ever and makes it possible to
analyze the behavior of the
system and find possible causes
for unstable motor behavior in
the VSD configuration.
Fluke Corporation
PO Box 9090, Everett, WA USA 98206
Fluke Europe B.V.
PO Box 1186, 5602 BD
Eindhoven, The Netherlands
For more information call:
In the U.S.A. (800) 443-5853 or
Fax (425) 446-5116
In Europe/M-East/Africa (31 40) 2 675 200 or
Fax (31 40) 2 675 222
In Canada (800) 36-FLUKE or
Fax (905) 890-6866
From other countries +1 (425) 446-5500 or
Fax +1 (425) 446-5116
Web access: http://www.fluke.com
©2005 Fluke Corporation. All rights reserved.
Printed in U.S.A. 10/2005 2543364 A-EN-N Rev A
Fluke.Keeping your world
up and running.
Figure 5: V - Hz measurement.
Figure 6: V - Hz graph.
HHz V V/Hz ratio
5.397 35 6.5
8.82 54 6.1
14.71 75 5.1
20.45 97 4.7
25.17 117 4.6
30.08 140 4.7
35.11 160 4.6
40.40 184 4.6
45.34 205 4.5
49.74 225 4.5
54.89 228 4.2
60.03 229 3.8
65.64 229 3.5
69.97 229 3.3
75.12 229 3.0

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Vfd checking voltagefrequency ratio on variablespeed drives with a fluke scope meter 190_2543364_a_6120_eng_w

  • 1. Application Note F r o m t h e F l u k e D i g i t a l L i b r a r y @ w w w . f l u k e . c o m / l i b r a r y Variable-speed drives Variable-speed drives (VSDs) provide a convenient and afford- able method for varying the speed of robust ac motors. When connected to the mains, the rotation speed of an ac motor is directly related to the mains fre- quency and the number of poles of the motor, and traditionally an external gearbox was the only way to work with different speeds. This all changed with the introduction of high-power semiconductors which made it possible to build variable speed drives by electronically creating a supply voltage that operates at different frequencies. This has, however, created the need for new measurement capabilities which are provided by the Fluke 190 Series. With their unique triggering and measuring functions, Fluke 190 Series ScopeMeters are ideal for analyzing the voltage-frequency ratio of pulse-width-modulated variable speed drives. Pulse Width Modulation AC drives using pulse width modulation (PWM) have found their way into many applications such as fans, pumps and con- veyor belts driven by squirrel- cage asynchronous ac motors. These motors are robust and require little maintenance since they have no brushes that would need regular replacement. The basic structure of a vari- able speed drive includes an input rectifier converting the mains voltage into a dc voltage that feeds the so-called dc-bus. This dc voltage is then con- verted into a ‘variable frequency voltage’ using electronic switches. Since the speed of the motor can be adjusted with a simple potentio-meter or control signal from an external source, these drives have become a popular replacement for gearboxes. Checking voltage- frequency ratio on variable- speed drives with a Fluke ScopeMeter® 190 Series Figure 1: Basic structure of variable-speed drive.
  • 2. 2 Fluke Corporation Checking voltage-frequency ratio on variable speed drives with a ScopeMeter® 190 Series The Motor AC motors are designed for use with a rotating magnetic field of constant strength. The magnetic field is generated from the applied voltage and its strength is proportional to the V/Hz ratio. Normally the motor is designed to work with the local mains voltage (230 V/400 V or 120 V/208 V) and mains fre- quency (50 Hz or 60 Hz). The nominal values are shown on the motor type plate. When the motor is connected to a VSD, the drive unit changes the frequency of the output voltage, thereby changing the speed of the rotating mag- netic field and thus the speed of the motor. Lowering the frequency only, however, will generate a higher magnetic field since the V/Hz ratio increases. This will result in magnetic saturation which causes unstable running and generates higher temperatures in the motor. Likewise, increasing the frequency increases V/Hz ratio, reducing the magnetic field and resulting in lower torque. To overcome these problems, the VSD also varies the voltage when the frequency is varied to maintain a constant V/Hz ratio. Preferably this is done over the complete working range of the VSD. The control type used in this case is called is V/Hz control which in its simplest form takes a speed reference command from an external source and varies the voltage and frequency applied to the motor. Measurement requirements To be able to verify if the V/Hz ratio is constant over the work- ing range of the VSD, the output voltage and frequency of the drive must be measured simulta- neously. The challenge here, however, is that the output waveform of a PWM drive is far from a sine wave, since it con- sists of pulses with varying width to create a motor drive current that resembles a sine wave. This is accomplished by varying the duty cycle of these pulses such that the current (but not the voltage) through the motor winding resembles a sine waveform. In effect, the motor windings function as a low-pass filter through which the pulse-width modulated voltage causes a cur- rent resembling a sine wave to flow. A true rms voltmeter used in this situation would give erro- neous readings since these meters give the rms voltage of the full bandwidth signal. This application, however, requires a meter that is capable of measur- ing the effective voltage of the fundamental component only, since this is what the motor actually ‘sees’. Another compli- cation is that the complex mod- ulated waveforms often make it difficult to obtain a stable pic- ture and readings of the signal. The Fluke 190B and 190C ScopeMeter Series, however, is ideal for this task since it fea- tures a special Vpwm function* that measures the voltage actu- ally applied to motor whilst simultaneously measuring the frequency (Hz). The ScopeMeter also provides Connect-and- View™ triggering which auto- matically displays the stable picture. Making measurements The Fluke 190 Series ScopeMe- ter is certified up to a 1000 V CAT II and 600 V CAT III safety rating, making the series an extremely safe instrument for professional and industrial applications. Connect the ScopeMeter directly to the motor terminals using the 10:1 VPS200 probe supplied as standard with the instrument. From the SCOPE READINGS menu select the read- ings Vpwm and Hz. The automatic triggering of the ScopeMeter assures a stable waveform and readings display, allowing meas- urements to be taken over the whole operating range of the drive unit. Figure 2: Motor type plate. Figure 3: Measuring Vpwm and True rms Vac simultaneously. Amps signal is shown on input B. Figure 4: Measuring Vpwm and Hz.
  • 3. 3 Fluke Corporation Checking voltage-frequency ratio on variable speed drives with a ScopeMeter® 190 Series The measurements show that the V/Hz ratio is relatively con- stant over the working range for frequencies up to 50 Hz, where the voltage reaches the level of the input voltage of the drive. The readings match the nominal values for the motor, i.e. 220 V/50 Hz = 4.4. When the fre- quency is increased above 50 Hz, the drive unit can no longer increase the output voltage since it is limited by the drive input of 230 V. This gives a lower V/Hz ratio resulting in a lower mag- netic field and hence lower torque when running at high speed. *Note: Vpwm is not available on models 192, 196 and 199. When reducing the speed, the drive unit increases the V/Hz ratio slightly to improve the torque at lower speed. This technique is commonly referred to as Voltage Boost. Normally a motor gives less torque when running at lower speed, an effect known as ‘Ohms loss’. This is caused by the resistance of the motor windings having greater influence on the total impedance of the windings at lower speed since the induc- tance of the windings decreases with frequency while the resist- ance remains constant. The part of the voltage that contributes to the inductance is consequently lower causing a relatively lower magnetic field at lower speeds. Conclusion The Fluke 190 Series ScopeMeter is particularly well suited for use during installation and service of variable-speed motor drives, showing the required readings and providing automatic triggering even on complex modulated drive output signals. The instrument makes analyzing V/Hz ratio easier than ever and makes it possible to analyze the behavior of the system and find possible causes for unstable motor behavior in the VSD configuration. Fluke Corporation PO Box 9090, Everett, WA USA 98206 Fluke Europe B.V. PO Box 1186, 5602 BD Eindhoven, The Netherlands For more information call: In the U.S.A. (800) 443-5853 or Fax (425) 446-5116 In Europe/M-East/Africa (31 40) 2 675 200 or Fax (31 40) 2 675 222 In Canada (800) 36-FLUKE or Fax (905) 890-6866 From other countries +1 (425) 446-5500 or Fax +1 (425) 446-5116 Web access: http://www.fluke.com ©2005 Fluke Corporation. All rights reserved. Printed in U.S.A. 10/2005 2543364 A-EN-N Rev A Fluke.Keeping your world up and running. Figure 5: V - Hz measurement. Figure 6: V - Hz graph. HHz V V/Hz ratio 5.397 35 6.5 8.82 54 6.1 14.71 75 5.1 20.45 97 4.7 25.17 117 4.6 30.08 140 4.7 35.11 160 4.6 40.40 184 4.6 45.34 205 4.5 49.74 225 4.5 54.89 228 4.2 60.03 229 3.8 65.64 229 3.5 69.97 229 3.3 75.12 229 3.0