A personal exploration on how Industry 4.0 changes the future of Industrial and Systems Engineering Courses

1. Linking ISE Body of Knowledge with Industry 4.0
Akhmad Hidayatno
Preparing Industrial and Systems Engineering
for the Industry 4.0
1/10/2019

2. Technology advancement pushes the new revolution of the industry,
which is focused in “Connectivity”
2
What is Industry 4.0?
“The Fourth Industrial Revolution is characterized by a fusion of
technologies that is blurring the lines between the physical,
digital, and biological spheres”.
- The World Economic Forum
Source: Bitkom/Fraunhofer, DFKI,
Roland Berger

3. What we mean by “Connectivity” is the relationship between the
components (data and products) within Industry 4.0
3
The factory is changing into “digitization”
Source: BCG, 2015
From isolated, optimized cells …
… to fully integrated data & product flows across
borders
Fully Integrated Cyber-Physical

4. But how should we making sense of these changes?
4
From Predictions to Awareness to Preparations… the interpretations of impacts are different
Consultant Based Interpretations
Government Based Interpretations Educators Interpretations

5. But how should we making sense of these changes?
5
From Predictions to Awareness to Preparations… some interpretations
Consultant Based Interpretations
Government Based Interpretations Educators Interpretations
Where is Industrial Engineering Education Interpretations
of Industrial Revolutions 4.0?

6. Interpretations based on Areas of Technology used in Industry 4.0
6
Nine technologies are transforming industrial revolution (BCG)
Source: BCG, 2015
Industry 4.0 is
the vision of
the industrial
process in the
future
Autonomous
robots
Simulation
Horizontal
and vertical
system
integration
The
Industrial
Internet of
Things
Cybersecur
ity
The Cloud
Additive
manufac-
turing
Augmented
Reality
Big data
and
analytics

7. Interpretations based on the impact on Manufacturing/Shop Floor
7
Shop Floor Illustrations impacted by Technology
Source: Roland Berger, 2015

8. Interpretations based on Digital Processes required in Industry 4.0
8
The Digital Processes (PwC)
Source: PWC, 2015

9. Interpretations based on Organizations Functions then Technology
9
How functions in organizations are affected by the technology (McKinsey)
Source: McKinsey, 2016

10. The Idea of Organization Functions is based on Decision/Strategy
Deployments
10
Data is nothing without actions… Actions require Insights
Source: McKinsey, 2016
Data to Impacts Technology support

11. Government Interpretations is based on Industrial Sectors
11
5 Key Industrial Sectors with IOT, AI, Robotics, 3D Printing and Wearables

12. Higher Education Institutions Interpretations
12
More focused on the uncertainties created by the new technologies
• Strengthening the Learning Foundations to Cope
with the Rapid Changes (Liberal Arts, Design
Thinking, System Thinking, Life Long Learning)
• Changing the Roles of Library in the Connected
World
• Hybrid Education - Universities with Business
• MOOC (Massive Online Open Course)
• New Study Program Focuses on Industry 4.0
Components
• Block-Chains Technology for Educations

13. How should ISE Institutions Responds?
13
Start with the Output, then to Process, and the input for that Process
Job Market Segment
Predictions
Both Strengthening
Current Knowledge
AND Invest in New
Knowledge
Curriculum Structure
or/and Content
Adjustments
Key Issues
• Old Jobs will become more
segmented based on our
surrounding (FMCG,
Automotive, Electronics,
Textile and Chemical)
• New jobs will emerged, but
not yet well defined (data
scientist is a very loose job
title)
• Indonesian Economy
Direction is not reliable to
create predictions in job shift
Key Issues
• How to define the relevant
core competencies of ISE for
Industry 4.0
• How to change the mindset of
our own educators
Key Issues
• Industry 4.0 is still a hot
“moving” issue, acquiring new
talents (lecturers) is not easy
and expensive

14. What would Industry 4.0 influence on Current ISE BOK
14
Our Curriculum is based on Product Realization Process at Multi-Scale with Multi-Production Factor
man
material
flow
methods
money
info
machine
energy
5M++
enviro

15. Our Courses are multi-purpose in serving this “multi-dimension” approach..
From Multi-Production Factors….
15
From the Production Factor
man
material
flow
methods
money
info
machine
energy
5M+IEE
Perancangan
Produk
Perancangan
Tata Letak
Pabrik
Perancangan
Teknik Industri
Gambar Teknik
Proses
Produksi
Pengetahuan
Bahan
Faktor Manusia
dalam Rekayasa
dan Desain
Metode,
Standard dan
Pengukuran
Kerja
Sistem
Produksi
PPIC
Pengantar
Mekanika dan
Elektronika
Pabrik
Manajemen
Rantai Suplai
Manajemen
Teknologi
Occupational
Safety and
Health
Organisasi &
Psikologi
Industri
Analisa
Kelayakan
Industri
Manajemen
Proyek Industri
Sistem
Pemeliharaan
Sistem
Kualitas
Sistem
Informasi
Simulasi
Industri
Analisa Biaya
Pengantar Ilmu
Ekonomi
Statistik
Probabilitas
Statistik
Industri
Ekonomi
Teknik
Programa
Linier
Riset
Operasional
Pemodelan
Sistem
enviro

16. … To Systems Scales …
16
Systems Scales
Product
Organizations
Inter-Chain
Workplace
Factory or
Operations
Organization
Perancangan
Produk
Perancangan
Tata Letak
Pabrik
Perancangan
Teknik
Industri
Gambar
Teknik
Proses
Produksi
Pengetahuan
Bahan
Faktor
Manusia
dalam
Rekayasa dan
Desain
Metode,
Standard
dan
Pengukuran
Kerja
Sistem
Produksi
PPIC
Pengantar
Mekanika
dan
Elektronika
Pabrik
Manajemen
Rantai Suplai
Manajemen
Teknologi
Occupational
Safety and
Health
Organisasi &
Psikologi
Industri
Analisa
Kelayakan
Industri
Manajemen
Proyek
Industri
Sistem
Pemeliharaan
Sistem
Kualitas
Sistem
Informasi
Simulasi
Industri
Analisa
Biaya
Pengantar
Ilmu
Ekonomi
Skripsi
Statistik
Probabilitas
Statistik
Industri
Ekonomi
Teknik
Programa
Linier
Riset
Operasional
Pengantar
Teknik
Industri
Kerja
Praktek
Kapita
Selekta
Kuliah-Kuliah
Pilihan
Pemodelan
Sistem

17. And … Production Realization Dimensions
17
The Capstone Design Projects is realization of these
Perancangan
Teknik
Industri
Organisasi &
Psikologi
Industri
Pemodelan
Sistem
Analisa
Kelayakan
Industri
Manajemen
Proyek
Industri
Perancangan
Produk
Manajemen
Rantai Suplai
Skripsi
Manajemen
Teknologi
Faktor
Manusia
dalam
Rekayasa
dan Desain
Metode,
Standard
dan
Pengukuran
Kerja
Gambar
Teknik
Pengantar
Ilmu
Ekonomi
Proses
Produksi
Statistik
Probabilitas
Sistem
Pemeliharaan
Statistik
Industri
Ekonomi
Teknik
Analisa
Biaya
Perancangan
Tata Letak
Pabrik
Pengetahuan
Bahan
Programa
Linier
Riset
Operasional
Sistem
Produksi
PPIC
Sistem
Kualitas
Sistem
Informasi
Occupational
Safety and
Health
Pengantar
Mekanika
dan
Elektronika
Pabrik
Pengantar
Teknik
Industri
Simulasi
Industri
Kerja
Praktek
Kapita
Selekta
Kuliah-Kuliah
Pilihan
man
methods
money
info
energy
machine
methods
methods
methods
material
flow
man
Support Sub-systems
K3L
enviro

18. So .. Can we map out our Courses to the Different Interpretation of Industry
4.0?
18
The Capstone Design Projects is realization of these
Logistics 4.0 (Vertical Integrations)
Internet of Things
Cyber Security
Could Computing
Big Data and Analytics
Advanced Analytics
Simulation
Advanced Manufacturing Systems
Cyber Physical System
Autonomous Systems
(Robots & Material Handling)
Human Machine Interfaces
Digitation and Automation of knowledge work (AI)
Smart Connected Sensors
Advanced Materials
Mobile and Wearable Devices
Augmented Reality
Design Thinking
Systems Thinking
Life Long Learning
Liberal Arts
FMCG Automotive Textile & Apparel Chemical Electronics
Financial Services Logistics Services OPEX Services eGovernment eCommerce

19. Industry 4.0 influence on Future ISE BOK
19
Can varies between institutions…
Liberal Arts Data Engineering Analysis for Insight Interaction Cyber Physical Systems
Industry4.0
DesignThinking
SystemsThinking
LifelongLearning
InternetofThings
CyberSecurity
CloudComputing
BigData
DataAnalytics
AdvacnedAnalytics
Simulation
Interfaces(Cognitive)
AugmentedReality
MobileandWeaableDevices
DigitationandAI
SmartConnectedSensors
AutonomousSystems
AdditiveManufacutring
AdvancedMaterials
Logistics4.0(Horizontal
Integration)
ISE BOK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1. Work Design & Measurement 1
2. Operations Research & Analysis 2
3. Engineering Economic Analysis 3
4. Facilities Engineering & Energy Management 4
5. Quality & Reliability Engineering 5
6. Ergonomics & Human Factors 6
7. Operations Engineering & Management 7
8. Supply Chain Management 8
9. Engineering Management 9
10. Safety 10
11. Information Engineering 11
12. Special Topics
12.1. Product Design & Development 12.1
12.2. System Design & Engineering 12.2

20. Work Design and
Measurement
Operation Research and
Analysis
Engineering Economic
Analysis
Facilities Engineering and
Energy Management
Possible Changes in Each Parts of ISE Body of Knowledge
20
Changes can be as part of a Course or new elective courses
- Big Data Preparation,
Analytics and Advanced
Analytics
- Data Simulation and
Visualization
- Stochastics and
Uncertainties
- Machine Learning
- The impact of Digital
Technology on Society
and Economic Growth
- Measuring the economy
in the Digital Age
- New Technologies in
Facilities Engineering
- Energy Management for
Industrial and System
Engineers
- Introduction to Financial
Technology
- Additive Manufacturing
- Introduction to Advance
Materials
Quality and Reliability
Engineering
Operation Engineering
and Management
Supply Chain
Management
- Data Science in Quality
and Reliability
- Quality and Reliability in
Digital Era
- Operation Management
in Service Systems
- Service Systems
Engineering
- Concepts in Industry 4.0
- Urban Logistics
- E-commerce and
Logistics
- Sustainable Supply
Chain Systems
- New Technologies in
SCM (Logistics 4.0)
- Global Supply Chain –
Challenges and
Opportunities
Ergonomics and Human
Factors
- Cognitive Ergonomics
- Ergonomics in Design
- Human Computer
Simulation
- User Interface (UX)
Design
- Principles of
Augmented Reality
- Job Design in Digital
Age
- Man-Machine
Interaction Simulation
- Work floor Design and
Simulation

21. Safety
Product Design and
Development
Systems Design and
Engineering
Possible Changes in Each Parts of ISE Body of Knowledge
21
Changes can be as part of a Course or new elective courses
- Safety Engineering
- Standards and
Regulations in OSH
(Occupational Safety
and Health)
- Design Thinking
- Designing for the Digital
Age
- Experience Design in
Digital Age
- Principles of Design in
Mobile and Wearable
Devices
- Rapid Prototyping
- Introduction to Systems
Engineering
- User Requirement for
Systems Design
- Systems Design and
Engineering
- Specific Systems
Design and Engineering
(Business Systems,
Health Systems, Ports
Systems)
Engineering Management
- Managing Industry 4.0
- Technologies in Project
Management
- Performance
Management in Digital
Age
- Managing Decisions,
Uncertainties and Risks
Information Engineering
- Introduction to Data
Engineering
- Information
Technologies for the
Digital Age

22. We must adopt “-AND-” strategy…not “-or-”
22
How functions in organizations are affected by the technology
We bombarded in the world of
“OR”, but the solutions are in the
“AND”. Innovations is based on
Connecting Combinations of
Things .. The world of AND
A truly visionary company
embraces both ends of a
continuum:
continuity and change,
conservatism and progressivenes
s, stability and revolution,
predictability and chaos,
heritage and renewal,
fundamentals and craziness. And,
and, and
Jim Collins in Built To Last
highlights this as: The Tyranny of
the “OR” vs the Genius of the
“AND”
Clock build your
organization so that it
preserves a
passionately held
core ideology
simultaneously
stimulates progress
in everything but that
ideology
and
ISE Education
Community would
need to examine its
number of core
courses offering to
give more rooms for
new elective
courses that could
be changed in
response to the real
world