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Safe and cost effective anesthetic gas
management with
low flow anesthesia
Helga Komen, MD
Ryan Guffey, MD
Ivan Kangrga
Department of Anesthesiology
Washington University in St Louis
BJH Anesthetic Gas Costs
In 2016 Barnes-Jewish Hospital spent nearly
1 million dollars on anesthetic gases
2/3 of total cost is related to desflurane
Wasted gas is literally vented out of the hospital chimney
Medication 11/2015 – 10/2016
Desflurane $686,621
Sevoflurane $307,036
Isoflurane $4,613
Total $998,271
Relative Cost
• Cost is directly proportional to fresh gas flow (FGF) rate
• Recommend using lowest safe flow to maximize efficiency
• Recommended maintenance flow rates are bolded.
Agent Fresh Gas Flow rate (L/min) Cost per MAC hour (340B - GPO)
Desflurane 2 $8 – 20.06
Desflurane 1 $4 – 10.03
Desflurane 0.7 $2.8 – 7.02
Desflurane 0.5 $2.0 – 5.02
Sevoflurane 2 $3 – 4.07
Sevoflurane 1 $1.5 – 2.03
Isoflurane 1 $0.21 – 0.39
Sevoflurane
• Minimal airway irritation
• Lower cost than Desflurane
• Fast wake up time
• Neither Compound A or carbon monoxide is
produced when absorbent Amsorb® is used (all
BJH machines)
• Recommended maintenance flow (FDA)
– 2 L/min for cases scheduled > 2 hours
– 1 L/min for cases scheduled < 2 hours
See notes for references, details
Indications for Desflurane
• Rapid return to consciousness required (i.e. post
operative neuro exam)
• Morbidly obese and expected case duration greater
than 2 hours
– Desflurane typically saves 2-4 minutes in long
cases (>4 hours) with normal BMI, vs 10 minutes
in morbidly obese
• Recommended maintenance flow: 0.5 – 1 L/min
– Low flow rate of < 1L/min can decrease cost
advantage of Sevoflurane
• There is no indication for desflurane in an
anesthetic expected to last less than 2 hours
Isoflurane
• Patients that will not be extubated
immediately after the surgical procedure
– Ideal for intubated ICU cases
• Recommended maintenance flow:
0.5 – 1 L/min
• Isoflurane offers a dramatic cost savings
– However, may be counterbalanced with
longer early recovery (eye opening,
hand squeezing) and increased PACU
time
90% Recovery from anesthesia relative to
anesthetic duration
Low flow anesthesia
• Low-flow anesthesia (LFA): a rebreathing system that results in at least 50%
of the exhaled air being returned to the lungs after CO2 absorption.
• Over 80% of anesthetic gases are wasted when flows of 5 L/min are
used
Metabolic flow = 250ml/min
Minimal flow = 250-500 ml/min
Low flow = 500-1000 ml/min
Medium flow = 1-2 L/min
High flow = 2-4 L/min
Super-high flow = >4 L/min
Advantages of Low Flow Anesthesia
• Cost savings
• Preservation of humidity and temperature
of gas mixture
– Reductions in heat loss
– Maintenance of body heat
– Prevention of bronchial drying
– Prevention of postoperative shivering
• Reduction of pollution
– Nitrous oxide has 300x the greenhouse gas
potency as carbon dioxide
– All anesthetic agents are harmful to humans
with prolonged exposure or pregnancy
Esophageal temperature relative to
anesthetic duration and fresh gas
flow rate
Low Flow Anesthesia Technique
• After securement of the airway, initial high FGF of 3-4 LPM is
necessary to fill the breathing system with the desired gas
composition and achieve steady state
− This generally requires three time constants
− Time constants vary with flow rate and volume of the circle system
1. Initial HIGH flow
Time constant (min) Brain equilibrium (min)
Sevoflurane 2 6
Desflurane 2 6
Isoflurane 3-4 10-15
Nitrous Oxide 2 6
Low Flow Anesthesia Technique
2. Low flow
• After the circle system and patient are saturated with anesthetic agent, the
fresh gas flow can be minimized
• The difference between inspired anesthetic gas concentration (FiAgent) and
fresh gas (dialed) anesthetic gas concentration will be larger with low flow
anesthesia
– Patient uptake requirement of maintenance anesthetic gas is not related to
fresh gas flow
– Delivery of anesthetic gas to the circle system is directly related to fresh gas
flow
– Consequently, lower fresh gas flow (LFA) requires higher anesthetic gas
concentration in the fresh gas (dialed agent concentration) to maintain the
same anesthetic depth and account for maintenance gas uptake
Low Flow Anesthesia Technique
• FiO2 will be much lower than fresh gas ratios suggest after prolonged
periods of low flow
– For example: fresh gas flow of 0.5 LPM O2 and 0.2 LPM air, or 0.4 LPM O2 and 0.1
LPM air will equilibrate to approximately 50% FiO2 in an average adult
– Set fresh gas oxygen concentration at least 10% higher than desired FiO2 in order
to obtain target FiO2
– Larger patients will require more O2, while smaller patients will require less due
to metabolism.
• Approximate metabolic Oxygen requirement for an average adult is 0.25 LPM
– BJH does not recommend less than 0.4 LPM of fresh oxygen in order to prevent
hypoxic FiO2 in adults
• Set FiO2 alarm threshold of at least 30% to prevent hypoxic flows
– Ecoflow will assist with prevention of hypoxic flow
Disadvantages of Low Flow Anesthesia
• Slower response to changes in fresh gas anesthetic concentration
– FiAgent will take longer to increase if fresh gas agent is increased
– This will lead to a slower increase in EtAgent
– To overcome this, “overcharge” your circle system with a higher than desired
fresh gas agent concentration for a short period of time
• Slower response to changes in fresh gas oxygen percentage
– Increases in FiO2 will take longer at lower fresh gas flowrates
– If higher FiO2 is urgently required, increase the fresh gas flow rate
Disadvantages of Low Flow Anesthesia
• Carbon monoxide accumulation?
– CO is produced when some anesthetic agents interact with dry soda lime.
– CO can be difficult to eliminate under low-flow.
– However, even in long-term closed system anesthesia, the increase in CO concentration remains
negligibly low and is of no risk to the patient. Amsorb does not produce carbon monoxide.
• Faster CO2 accumulation in absorbent
– Less CO2 is sent to scavenging resulting in a higher percentage of expired CO2 being stored in
absorbent (Amsorb). This necessitates more frequent absorbent replacement.
• Accumulation of compound A?
– Compound A is derived from the contact of Sevoflurane with some absorbents
• This compound is nephrotoxic in rats but has not been demonstrated to be nephrotoxic in humans
– Our absorbent at BJH Amsorb®, does not contain monovalent bases that promote
formation of Compound A
Contraindications to Low Flow Anesthesia
• Toxic substances exhaled by the patient:
– Alcohol
– Acetone
– Carbon monoxide (CO)
– Methane (CH4)
Therefore the use of low flow anesthesia is contraindicated in:
– Patients who are intoxicated (alcohol, cyanide)
– Uncompensated diabetic states (DKA)
– Carbon monoxide poisoning
– Malignant hyperthermia
• Ecoflow is coming on new anesthesia machines
• Helps to guide fresh gas oxygen vs air flow rate in low
flow anesthesia to prevent hypoxic FiO2
• https://www.youtube.com/watch?v=Od6gs85wb4c
• More details to follow
Conclusions
• BJH wastes hundreds of thousands of dollars on excess scavenged anesthetic gas
• Use recommended lowest flow for maintenance fresh gas flowrate
– Desflurane: 0.5 – 1 L/min
– Sevoflurane: 1 L/min (scheduled < 2hr), 2 L/min (scheduled > 2hr),
• Sevoflurane does not result in production of Compound A or carbon monoxide
when used with Amsorb® (our anesthesia machines)
• There is no indication for Desflurane in cases realistically scheduled for <2 hours
• Set fresh gas oxygen at 0.4 LPM or higher to avoid hypoxia
• There are contraindications for low flow anesthesia
• We anticipate a 20% decrease in anesthetic gas costs is possible with more
judicious anesthetic gas usage and choice ($200,000/year)
Appendix
Low flow anesthesia - origins
• Inhalational anesthesia and closed system anesthesia are
almost of the same age.
– Almost/closed anesthesia systems have been in use since 1850.
• In the mid 1950’s, when halothane was brought forth, the use
of LFA and closed system anesthesia diminished significantly.
This was largely due to the inherent problem of the first
generation halothane vaporizers, which was the unreliable
delivery of vapor at low fresh gas flow.
Low flow anesthesia - origins
• Introduction of isoflurane in the early 1980’s gave way to a renewed interest in LFA
and closed circuit anesthesia.
– It was further enhanced by the fact that anesthetic agents are atmospheric pollutants, especially
N2O, halothane, enflurane, and to some extent isoflurane.
• The introduction of new low solubility agents, like desflurane and sevoflurane
(1990`s), have initiated a renaissance in the use of LFA, in order to contain costs
associated with adapting FGF to patient demand
Low Flow Anesthesia Technique
3. Recovery
– The length of anesthetic administration influences the rate at which
concentrations of anesthetics decrease after their discontinuation
Decrement time (min)
≤60mins anesthesia
duration
6 hrs anesthesia
duration
Sevoflurane 7 65
Desflurane 5 14
Isoflurane 47 86
• decrement times - times needed for 80% or 90% decreases in anesthetic concentration

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Low flow anesthesia 3 13-2017 (2)

  • 1. Safe and cost effective anesthetic gas management with low flow anesthesia Helga Komen, MD Ryan Guffey, MD Ivan Kangrga Department of Anesthesiology Washington University in St Louis
  • 2. BJH Anesthetic Gas Costs In 2016 Barnes-Jewish Hospital spent nearly 1 million dollars on anesthetic gases 2/3 of total cost is related to desflurane Wasted gas is literally vented out of the hospital chimney Medication 11/2015 – 10/2016 Desflurane $686,621 Sevoflurane $307,036 Isoflurane $4,613 Total $998,271
  • 3. Relative Cost • Cost is directly proportional to fresh gas flow (FGF) rate • Recommend using lowest safe flow to maximize efficiency • Recommended maintenance flow rates are bolded. Agent Fresh Gas Flow rate (L/min) Cost per MAC hour (340B - GPO) Desflurane 2 $8 – 20.06 Desflurane 1 $4 – 10.03 Desflurane 0.7 $2.8 – 7.02 Desflurane 0.5 $2.0 – 5.02 Sevoflurane 2 $3 – 4.07 Sevoflurane 1 $1.5 – 2.03 Isoflurane 1 $0.21 – 0.39
  • 4. Sevoflurane • Minimal airway irritation • Lower cost than Desflurane • Fast wake up time • Neither Compound A or carbon monoxide is produced when absorbent Amsorb® is used (all BJH machines) • Recommended maintenance flow (FDA) – 2 L/min for cases scheduled > 2 hours – 1 L/min for cases scheduled < 2 hours See notes for references, details
  • 5. Indications for Desflurane • Rapid return to consciousness required (i.e. post operative neuro exam) • Morbidly obese and expected case duration greater than 2 hours – Desflurane typically saves 2-4 minutes in long cases (>4 hours) with normal BMI, vs 10 minutes in morbidly obese • Recommended maintenance flow: 0.5 – 1 L/min – Low flow rate of < 1L/min can decrease cost advantage of Sevoflurane • There is no indication for desflurane in an anesthetic expected to last less than 2 hours
  • 6. Isoflurane • Patients that will not be extubated immediately after the surgical procedure – Ideal for intubated ICU cases • Recommended maintenance flow: 0.5 – 1 L/min • Isoflurane offers a dramatic cost savings – However, may be counterbalanced with longer early recovery (eye opening, hand squeezing) and increased PACU time 90% Recovery from anesthesia relative to anesthetic duration
  • 7. Low flow anesthesia • Low-flow anesthesia (LFA): a rebreathing system that results in at least 50% of the exhaled air being returned to the lungs after CO2 absorption. • Over 80% of anesthetic gases are wasted when flows of 5 L/min are used Metabolic flow = 250ml/min Minimal flow = 250-500 ml/min Low flow = 500-1000 ml/min Medium flow = 1-2 L/min High flow = 2-4 L/min Super-high flow = >4 L/min
  • 8. Advantages of Low Flow Anesthesia • Cost savings • Preservation of humidity and temperature of gas mixture – Reductions in heat loss – Maintenance of body heat – Prevention of bronchial drying – Prevention of postoperative shivering • Reduction of pollution – Nitrous oxide has 300x the greenhouse gas potency as carbon dioxide – All anesthetic agents are harmful to humans with prolonged exposure or pregnancy Esophageal temperature relative to anesthetic duration and fresh gas flow rate
  • 9. Low Flow Anesthesia Technique • After securement of the airway, initial high FGF of 3-4 LPM is necessary to fill the breathing system with the desired gas composition and achieve steady state − This generally requires three time constants − Time constants vary with flow rate and volume of the circle system 1. Initial HIGH flow Time constant (min) Brain equilibrium (min) Sevoflurane 2 6 Desflurane 2 6 Isoflurane 3-4 10-15 Nitrous Oxide 2 6
  • 10. Low Flow Anesthesia Technique 2. Low flow • After the circle system and patient are saturated with anesthetic agent, the fresh gas flow can be minimized • The difference between inspired anesthetic gas concentration (FiAgent) and fresh gas (dialed) anesthetic gas concentration will be larger with low flow anesthesia – Patient uptake requirement of maintenance anesthetic gas is not related to fresh gas flow – Delivery of anesthetic gas to the circle system is directly related to fresh gas flow – Consequently, lower fresh gas flow (LFA) requires higher anesthetic gas concentration in the fresh gas (dialed agent concentration) to maintain the same anesthetic depth and account for maintenance gas uptake
  • 11. Low Flow Anesthesia Technique • FiO2 will be much lower than fresh gas ratios suggest after prolonged periods of low flow – For example: fresh gas flow of 0.5 LPM O2 and 0.2 LPM air, or 0.4 LPM O2 and 0.1 LPM air will equilibrate to approximately 50% FiO2 in an average adult – Set fresh gas oxygen concentration at least 10% higher than desired FiO2 in order to obtain target FiO2 – Larger patients will require more O2, while smaller patients will require less due to metabolism. • Approximate metabolic Oxygen requirement for an average adult is 0.25 LPM – BJH does not recommend less than 0.4 LPM of fresh oxygen in order to prevent hypoxic FiO2 in adults • Set FiO2 alarm threshold of at least 30% to prevent hypoxic flows – Ecoflow will assist with prevention of hypoxic flow
  • 12. Disadvantages of Low Flow Anesthesia • Slower response to changes in fresh gas anesthetic concentration – FiAgent will take longer to increase if fresh gas agent is increased – This will lead to a slower increase in EtAgent – To overcome this, “overcharge” your circle system with a higher than desired fresh gas agent concentration for a short period of time • Slower response to changes in fresh gas oxygen percentage – Increases in FiO2 will take longer at lower fresh gas flowrates – If higher FiO2 is urgently required, increase the fresh gas flow rate
  • 13. Disadvantages of Low Flow Anesthesia • Carbon monoxide accumulation? – CO is produced when some anesthetic agents interact with dry soda lime. – CO can be difficult to eliminate under low-flow. – However, even in long-term closed system anesthesia, the increase in CO concentration remains negligibly low and is of no risk to the patient. Amsorb does not produce carbon monoxide. • Faster CO2 accumulation in absorbent – Less CO2 is sent to scavenging resulting in a higher percentage of expired CO2 being stored in absorbent (Amsorb). This necessitates more frequent absorbent replacement. • Accumulation of compound A? – Compound A is derived from the contact of Sevoflurane with some absorbents • This compound is nephrotoxic in rats but has not been demonstrated to be nephrotoxic in humans – Our absorbent at BJH Amsorb®, does not contain monovalent bases that promote formation of Compound A
  • 14. Contraindications to Low Flow Anesthesia • Toxic substances exhaled by the patient: – Alcohol – Acetone – Carbon monoxide (CO) – Methane (CH4) Therefore the use of low flow anesthesia is contraindicated in: – Patients who are intoxicated (alcohol, cyanide) – Uncompensated diabetic states (DKA) – Carbon monoxide poisoning – Malignant hyperthermia
  • 15. • Ecoflow is coming on new anesthesia machines • Helps to guide fresh gas oxygen vs air flow rate in low flow anesthesia to prevent hypoxic FiO2 • https://www.youtube.com/watch?v=Od6gs85wb4c • More details to follow
  • 16. Conclusions • BJH wastes hundreds of thousands of dollars on excess scavenged anesthetic gas • Use recommended lowest flow for maintenance fresh gas flowrate – Desflurane: 0.5 – 1 L/min – Sevoflurane: 1 L/min (scheduled < 2hr), 2 L/min (scheduled > 2hr), • Sevoflurane does not result in production of Compound A or carbon monoxide when used with Amsorb® (our anesthesia machines) • There is no indication for Desflurane in cases realistically scheduled for <2 hours • Set fresh gas oxygen at 0.4 LPM or higher to avoid hypoxia • There are contraindications for low flow anesthesia • We anticipate a 20% decrease in anesthetic gas costs is possible with more judicious anesthetic gas usage and choice ($200,000/year)
  • 18. Low flow anesthesia - origins • Inhalational anesthesia and closed system anesthesia are almost of the same age. – Almost/closed anesthesia systems have been in use since 1850. • In the mid 1950’s, when halothane was brought forth, the use of LFA and closed system anesthesia diminished significantly. This was largely due to the inherent problem of the first generation halothane vaporizers, which was the unreliable delivery of vapor at low fresh gas flow.
  • 19. Low flow anesthesia - origins • Introduction of isoflurane in the early 1980’s gave way to a renewed interest in LFA and closed circuit anesthesia. – It was further enhanced by the fact that anesthetic agents are atmospheric pollutants, especially N2O, halothane, enflurane, and to some extent isoflurane. • The introduction of new low solubility agents, like desflurane and sevoflurane (1990`s), have initiated a renaissance in the use of LFA, in order to contain costs associated with adapting FGF to patient demand
  • 20. Low Flow Anesthesia Technique 3. Recovery – The length of anesthetic administration influences the rate at which concentrations of anesthetics decrease after their discontinuation Decrement time (min) ≤60mins anesthesia duration 6 hrs anesthesia duration Sevoflurane 7 65 Desflurane 5 14 Isoflurane 47 86 • decrement times - times needed for 80% or 90% decreases in anesthetic concentration

Editor's Notes

  1. Comparison of Amsorb, sodalime, and Baralyme degradation of volatile anesthetics and formation of carbon monoxide and compound a in swine in vivo. Kharasch ED1, Powers KM, Artru AA. Anesthesiology. 2002 Jan;96(1):173-82. Compound A is a breakdown product of Sevoflurane produced by its interaction with carbon dioxide absorbents Compound A produces evidence of transient renal injury in rats Blood/gas solubility - 0.67
  2. Strum, Emergence and Recvovery Characteristics of Desflurane vs Sevoflurane in Morbidly Obese Adult Surgical Patients 2004 Elderly patients may recover faster from anesthesia if desflurane used Tachycardia more likely with Desflurane than Sevoflurane or Isoflurane Airway irritation more likely with Desflurane, can result in increased coughing on induction and emergence Blood/gas solubility - 0.42
  3. Blood/gas solubility – 1.3 T. Bailey JM. Anesth Analg 1997;85:681-6. Ebert, Recovery from Sevoflurane Anesthesia 1998
  4. Low-flow anaesthesia, Anaesthesia, 1995, Volume 50 (supplement), pages 37-44 Dräger manual, `Low-flow, minimal-flow and metabolic-flow anesthesia`
  5. https://www.osha.gov/dts/osta/anestheticgases/ Dräger manual, `Low-flow, minimal-flow and metabolic-flow anesthesia` Isoflurane contain chlorine and has a significant ozone depleting potential. In the spontaneously breathing patient the isothermic saturation boundary of the inspiratory mixture (the point where the gases reach 370C and 100% humidity) is located at the 4-5th generation of bronchi.
  6. The sample time constants provided are estimates based on modern equipment 3-4 LPM of flow It takes 3 time constants for 95% of a concentration change to be achieved The initial high flow step can be skipped by overcharging the circuit and setting the vaporizer to very high fresh gas flow concentrations. This requires constant vigilance to avoid over anesthetization and low blood pressure
  7. Using a FGF of 5 LPM and a vaporizer setting of 1%, we give to the patient: 5000mL/min x 0.01 = 50 mL/min What would be the vaporizer setting if we would use a FGF of 1 LPM for the same 50 mL to be delivered? 1000mL/min X ? = 50 mL/min ? = 0.05 That means that the vaporizer should be opened to 5%!
  8. CO2 + Ca(OH)2 → CaCO3 + H2O + heat (in the presence of water) Anaesthesist 1991; 40: 324-7