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Vaccine in Europe
                                                                                                                  European Pharmacopiea


                                                                  Characterisation                                                             Production                 Characterisation of
                                                                                                                                                                                                          Final Product Testing
                                                                   of MVSS/MCB                                                             Control Cell Testing           Virus Bulk Harvests




      Master Cell Bank                Working Cell Bank                  End of Production Bank               MVSS Testing



•	 Morphology – light            •	 Morphology – light                •	 Morphology – light           •	 Identity using appropriate     •	 Observation – light         •	 Sterility (10mL)           •	 pH (2.2.3). Liquid vaccines, after reconstitution where
   microscopic observations         microscope observations              microscope observations         methods                           microscopy                  •	 Mycoplasma (10mL)             applicable, comply with the limits for pH approved for
                                                                                                                                        •	 Haemagglutination test on                                    the particular preparation.
•	 Identity – DNA                •	 Identity – DNA                    •	 Identity – DNA               •	 Sterility (1% of virus bank)                                  •	 14 Day in vitro – MRC-5,
   Fingerprinting                   Fingerprinting                       Fingerpriniting                                                   25% of cultures                Vero (50mL)                •	 Adjuvant. If the vaccine contains an adjuvant, the
                                                                                                      •	 Mycoplasma which
                                                                                                                                        •	 14 Day in vitro – MRC-5,                                     amount is determined and shown to be within
•	 Sterility (1% of cell bank)   •	 Sterility (1% of cell bank)       •	 Co-cultivation test with        complies with EP 2.6.7                                        •	 in vivo egg assay as
                                                                                                                                           Vero                                                         acceptable limits with respect to the expected amount
•	 Mycoplasma test which         •	 Mycoplasma test which                simian and human cells       •	 Infectious titre                                                 appropriate                   (see also the tests for aluminium and calcium below).
   complies with EP 2.6.7           complies with EP 2.6.7            •	 Test in adult and suckling   •	 tests in adult and suckling                                                                 •	 Aluminium (2.5.13): maximum 1.25 mg of
                                 •	 in vitro/haemagglutinating           mice and eggs using             mice, and Guinea Pigs                                                                          aluminium (Al) per single human dose where an
                                    virus test using Simian              107 cells                                                                                                                      aluminium adsorbent has been used in the vaccine,
                                                                                                      •	 in vitro/haemagglutinating
                                    and Human cells                   •	 Species Specific tests          virus test using Simian                                                                        unless otherwise stated.
                                 •	 co-cultivation test with          •	 Tests for Retroviruses          and Human cells                                                                             •	 Calcium (2.5.14): maximum 1.3 mg of calcium (Ca)
                                    simian and human cells               including PERT, TEM and                                                                                                        per single human dose where a calcium adsorbent
                                 •	 Test in adult and suckling           Infectivity assays                                                                                                             has been used in the vaccine, unless otherwise stated.
                                    mice and eggs using                                                                                                                                              •	 Free formaldehyde (2.4.18): maximum 0.2 g/l
                                    107 cells                                                                                                                                                           of free formaldehyde in the final product where
                                 •	 Species specific tests inc.                                                                                                                                         formaldehyde has been used in the preparation of the
                                    Bovine and Porcine viruses                                                                                                                                          vaccine, unless otherwise stated.
                                 •	 Tests for Retroviruses                                                                                                                                           •	 Phenol (2.5.15): maximum 2.5 g/l in the final
                                    including PERT, TEM,                                                                                                                                                product where phenol has been used in the
                                    Intfectivity assays                                                                                                                                                 preparation of the vaccine, unless otherwise stated.
                                                                                                                                                                                                     •	 Water (2.5.12): maximum 3.0 per cent m/m for
                                                                                                                                                                                                        freeze-dried vaccines, unless otherwise stated.
                                                                                                                                                                                                     •	 Extractable volume (2.9.17). Unless otherwise
                                                                                                                                                                                                        justified and authorised, it complies with the
                                                                                                                                                                                                        requirement for extractable volume.
                                                                                                                                                                                                     •	 Bacterial endotoxins. Unless otherwise justified
                                                                                                                                                                                                        and authorised, a test for bacterial endotoxins is
                                                                                                                                                                                                        carried out on the final product. Where no limit is
                                                                                                                                                                                                        specified in the individual monograph, the content of
                                                                                                                                                                                                        bacterial endotoxins determined by a suitable method
                                                                                                                                                                                                        (2.6.14) is less than the limit approved for the
                                                                                                                                                                                                        particular product.




                                            BioOutsource Ltd • Units 3/4 Technology Terrace • Todd Campus • West of Scotland Science Park • Glasgow • G20 0XA
                                                            tel: +44 (0)141 946 4222 • email: info@biooutsource.com • web: www.biooutsource.com

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Vaccine testing and production in Europe

  • 1. Vaccine in Europe European Pharmacopiea Characterisation Production Characterisation of Final Product Testing of MVSS/MCB Control Cell Testing Virus Bulk Harvests Master Cell Bank Working Cell Bank End of Production Bank MVSS Testing • Morphology – light • Morphology – light • Morphology – light • Identity using appropriate • Observation – light • Sterility (10mL) • pH (2.2.3). Liquid vaccines, after reconstitution where microscopic observations microscope observations microscope observations methods microscopy • Mycoplasma (10mL) applicable, comply with the limits for pH approved for • Haemagglutination test on the particular preparation. • Identity – DNA • Identity – DNA • Identity – DNA • Sterility (1% of virus bank) • 14 Day in vitro – MRC-5, Fingerprinting Fingerprinting Fingerpriniting 25% of cultures Vero (50mL) • Adjuvant. If the vaccine contains an adjuvant, the • Mycoplasma which • 14 Day in vitro – MRC-5, amount is determined and shown to be within • Sterility (1% of cell bank) • Sterility (1% of cell bank) • Co-cultivation test with complies with EP 2.6.7 • in vivo egg assay as Vero acceptable limits with respect to the expected amount • Mycoplasma test which • Mycoplasma test which simian and human cells • Infectious titre appropriate (see also the tests for aluminium and calcium below). complies with EP 2.6.7 complies with EP 2.6.7 • Test in adult and suckling • tests in adult and suckling • Aluminium (2.5.13): maximum 1.25 mg of • in vitro/haemagglutinating mice and eggs using mice, and Guinea Pigs aluminium (Al) per single human dose where an virus test using Simian 107 cells aluminium adsorbent has been used in the vaccine, • in vitro/haemagglutinating and Human cells • Species Specific tests virus test using Simian unless otherwise stated. • co-cultivation test with • Tests for Retroviruses and Human cells • Calcium (2.5.14): maximum 1.3 mg of calcium (Ca) simian and human cells including PERT, TEM and per single human dose where a calcium adsorbent • Test in adult and suckling Infectivity assays has been used in the vaccine, unless otherwise stated. mice and eggs using • Free formaldehyde (2.4.18): maximum 0.2 g/l 107 cells of free formaldehyde in the final product where • Species specific tests inc. formaldehyde has been used in the preparation of the Bovine and Porcine viruses vaccine, unless otherwise stated. • Tests for Retroviruses • Phenol (2.5.15): maximum 2.5 g/l in the final including PERT, TEM, product where phenol has been used in the Intfectivity assays preparation of the vaccine, unless otherwise stated. • Water (2.5.12): maximum 3.0 per cent m/m for freeze-dried vaccines, unless otherwise stated. • Extractable volume (2.9.17). Unless otherwise justified and authorised, it complies with the requirement for extractable volume. • Bacterial endotoxins. Unless otherwise justified and authorised, a test for bacterial endotoxins is carried out on the final product. Where no limit is specified in the individual monograph, the content of bacterial endotoxins determined by a suitable method (2.6.14) is less than the limit approved for the particular product. BioOutsource Ltd • Units 3/4 Technology Terrace • Todd Campus • West of Scotland Science Park • Glasgow • G20 0XA tel: +44 (0)141 946 4222 • email: info@biooutsource.com • web: www.biooutsource.com