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Kalzip® FC façade system
Kalzip FC façade system




Ingenious and attractive –
innovative and economical!
The Kalzip FC façade system with the unique
bi-directional installation system
The new and innovative Kalzip FC façade        ture. The discreet, smooth surface of         construction work can be coordinated
system provides architects and planners        the aluminium panels adds clarity to the      both flexibly and independently from
with a flexible and economical envelope        design. The Kalzip FC façade system           the installation process.
solution, which is suitable for both new       provides a visually appealing and subtle
build and refurbishment projects. Spe-         contrast to the wide diversity of shapes      The Kalzip FC façade is the result of an
cifiers throughout the world are using         and colours prevalent in the current          advanced development of tried and
aluminium façades to create visually           architectural landscape.                      tested systems. In addition to the
stunning buildings with exceptional archi-                                                   technical advantages which this system
tectural individuality. This system is ideal   The innovative non-penetrative and            offers in terms of materials and the
for planners who appreciate streamlined,       flexible bi-directional installation system   innovative fixing system (patent pending)
minimalist design. The formal aesthetics       is the main feature of the new system.        used in the installation process, the
of the building are enhanced with stylish      The installation of the aluminium profiles    large-surface panels are also available
simplicity.                                    can be carried out in both directions,        in a wide variety of colour and surface
                                               from the bottom up or the top down.           finish options. Therefore providing archi-
When used in refurbishment projects, the       Individual panels can be installed without    tects with immense scope for creating
Kalzip FC façade system creates a sleek        compromising the adjoining panels and         new and visually stunning architectural
building envelope which enhances the           this makes installation exceptionally         designs.
overall aesthetics of the building struc-      economical. Scaffolding or subsequent




2   Kalzip GmbH
Kalzip FC façade system




Product advantages and system characteristics
• Sleek, visually appealing aesthetics         • Available as standard with edge folding     • Special fixed point tool allows fixed
• Six different profile widths make the        • Fully integrated corner panels                points to be created without screws
  system highly flexible and create wide       • Economical and fast installation times        and rivets
  scope for design                               as panels can be simply clicked into
• Easy hook – and – click panel installation     modular rails                               Areas of use
• Economical both in terms of costs and        • Storm-proof and low-noise – glass-fibre     The Kalzip FC system has been designed
  resources due to optimized panel               reinforced NRP inlay (noice reduced         for horizontal installation on the façade
  geometry and therefore low inherent            polyamide) with integrated position         and for all common substructures.
  weight and reduced usage of materials          holder locks panels securely in place
• Variable options of acoustic and             • Prevention of potential capillary effects
  thermal insulation                             through optimized profile geometry
• A wide range of colour and surface
  finish options




                                                                                                                        Kalzip GmbH    3
Kalzip FC façade system




The advantages of
non-penetrative installation
The Kalzip FC façade system features         brackets are also available as an alter-     solutions and can be offered as a com-
intelligently designed modular click rails   native and for creating special details.     plete package including the supporting
which are suitable for use with six                                                       substructure. Fully integrated corner
different panels cover widths. They are      To install the panels, the aluminium sheet   panels add a subtle yet harmonious
supplied with edge folding as standard       is simply hooked over the designated         detail to the building geometry and
and are installed onto the modular click     clips and then gently pressed so that it     enhance the overall aesthetics of the
rails in a non-penetrative manner. No        clicks into the bracket. This ingenious      façade.
rivets or screws are used. Mono-click        system accommodates all detailed



Installation from the bottom upwards                                                      Installation from the top downwards




Technical information
Installation and fixing                      Dimensions                                   Surface finishes
The Kalzip FC façade system has              Length: min. 1,500 mm,                       • Stucco embossed aluminium
achieved new standards of economic           max. 10,000 mm                               • AluPlusZinc
efficiency as a result of project-related,   (other profile lengths available             • AluPlusPatina
yet largely standardized production.         on request)                                  • Micro-ribbed on request
The system components have been              Profile height: 30 mm                        • Perforated on request
optimised to enable the system to be
adjusted and aligned solely via the          Load carrying capacity values                Colours
substructure.                                The values for load carrying capacity        • RAL standard colours in accordance
                                             are based on Eurocode 9 and the                with Kalzip colour chart
Fixing                                       results of a comprehensive programme         • Special colours
No screws or rivets are required to fix      of structural testing.                       • AntiGraffiti coating
the panels in position.                      (See load span tables)
                                                                                          Please note: all surfaces are supplied with
Materials                                                                                 protective foil as standard.

EN AW-3004, EN AW-3005
or EN AW-6025




4   Kalzip GmbH
Kalzip FC façade system




Simple panel replacement
ensures lasting visual appeal
The Kalzip FC façade system is                      The aesthetics of the building envelope      ➀ Panel suffers accidental
designed to allow individual panels to              can also be subsequently enhanced or            or deliberate damage
be replaced quickly and easily in the               altered, for example, if the use of the      ➁ Damaged panel cut along length
event of damage. The costly and time-               building changes or if the appearance        ➂ Lower part of damaged panel
consuming task of replacing entire                  of the building needs to be adapted             is pulled down and removed
façade surfaces is no longer necessary.             in-line with corporate architecture.         ➃ Upper panel is unclicked. Top part
                                                                                                    of damaged panel unhooked
                                                                                                 ➄ Replacement panel hooked on
                                                                                                 ➅ Panels clicked in place to finish repair

Replacing a damaged panel
➀                         ➁                            ➂                            ➃                 ➄                          ➅




Profile options and dimensions                                                                   Profile examples
 Profile    Kalzip FC      Kalzip FC Kalzip FC Kalzip FC Kalzip FC Kalzip FC
                                                                                                 Kalzip FC 30/400
            30/250         30/300    30/350    30/400    30/450    30/500
 Thick-     0,8 mm         1,0 mm         1,0 mm        1,0 mm         1,0 mm           1,2 mm
 ness       1,0 mm         1,2 mm         1,2 mm        1,2 mm         1,2 mm
            1,2 mm



                                                                                                 Kalzip FC 30/400R
                                                                                                 (R) = Micro-ribbed




                                                                                                 Kalzip FC 30/400
                                                                                                 without edge folding*




The profiles shown in black in the thicknesses shown in bold are available in the                *Kalzip FC panels will be delivered with edge
colours RAL 9006, 9007, 9010 and 7016. Other panel thicknesses and surfaces                       folding as standard. However, panels without
finishes are available on request.                                                                edge foldings are also available on request.




                                                                                                                              Kalzip GmbH        5
Kalzip FC façade system




Flexible for all substructures
in new build or refurbishment
The Kalzip FC façade system is suitable for all common substructures. Adjustment
of the panels takes places solely via the substructure. The Kalzip FC panels can
therefore be installed quickly and easily without the need for additional alignment.



The following systems are
recommended:

1. Structurally effective modular click       2.a Adjustable aluminium substruc-            2.b Adjustable aluminium substruc-
   rail on system U bracket (figure 1)            ture preholed with mono-click                 ture with modular click rail
   The advantage of this substructure is          brackets (figure 2)                           (figure 3)
   that it requires very few components.          The advantage of this substructure is         This system only uses commercially
   Quick installation is therefore guaran-        that it uses conventional (additionally       available systems without additional
   teed. Installation experience is an            preholed) systems, onto which mono-           modifications, e.g. perforations. The
   essential requirement here as the              click brackets can be placed in any           advantage is economical and simple
   substructure needs to be aligned in            panel. This substructure is recom-            installation (alignment takes place
   several directions at the same time.           mended e.g. when there is a change            in two steps) using the structurally
                                                  in panel cover width within the façade.       non-effective modular click rail.




    figure 1                                      figure 2                                       figure 3




3. Adjustable aluminium substructure installed horizontally          4. Structurally effective modular click rail on steel
   with structurally effective modular click rail                       cassettes (figures 6 and 7)
   (figures 4 and 5)                                                    This design is often used in industrial buildings. The
   In the case of this substructure, there is a standard sub-           structurally effective modular click rail should be used
   structure (figure 4) which is horizontally installed and which       to accomodate different cover widths of the panels and
   may require additional reinforcement (figure 5), to support          cassettes (figure 6).
   loads. This substructure can be used in construction pro-            Alternatively for higher thermal performance requirements
   jects where a horizontal substructure is more economical             a continuously insulated steel cassette system can be used
   for structural reasons, e.g. in the case of ribbon windows.          as the backing wall (figure 7). When installing of the modular
   The structurally effective modular click rail enables the            click rail on this system, please observe the steel cassette
   arrangement of the substructure to take place independently          manufacturer’s installation recommendations.
   from the panel geometry.




    figure 4                                     figure 5




                                                                                            figure 6                          figure 7
6    Kalzip GmbH
Kalzip FC façade system




Precision right down
to the very last detail
All different Kalzip FC façade system                        Mono-click bracket                                       Corner panels
components are developed in terms of                                                                                  in- and outside
a wide range of demands that can be
placed on a façade and harmoniously
coordinated.
                                                                     Modular click rail




Construction guide
Construction details are available for                  suggestions for installing the Kalzip FC              To arrange a personal consultation,
downloading to assist you in planning                   façade system and must be adapted to                  please contact your local sales office.
your construction project. Please note:                 suit the actual construction conditions               The address can be found at:
the applications outlined are only                      on-site.                                              www.kalzip.com.

                                                  Detail numbers: FC on steel reinforced concrete/               Detail numbers:
 Detail
                                                  brickwork/aerated concrete                                     FC on cassettes


 Joint (pilaster strip)                           101a      101b          101c   101d     101e       –          201a       201b         201c       201d    201e

 External corner right-angled                     102a      102b          102c   102d     102e      102f        202a       202b         202c       202d    202e

 External corners non right-angled                103a      103b          103c   103d        –       –          203a          –           –          –      –

 Internal corner right-angled                     104a      104b          104c   104d        –       –          204a       204b         204c       204d     –

 Internal corner non right-angled                 105a      105b          105c   105d        –       –          205a          –           –          –      –

 Windowsill                                       106a      106b          106c   106d        –       –          206a          –           –          –      –

 Window soffit                                    107a      107b           –     107d        –       –          207a          –           –          –      –

 Window lintel                                    108a      108b          108c   108d        –       –          208a          –           –          –      –

 Window lintel with roller shutter                108a         –           –       –         –       –          209a          –           –          –      –

 Plinth                                           109a      109b          109c   109d        –       –          210a          –           –          –      –

 Fascia                                           110a      110b           –       –         –       –          211a       211b           –          –      –

 Steelrock wall construction system                 –          –           –       –         –       –          212a       212b         212c         –      –



Detail example: joint (pilaster strip) 101b                                       Detail example: external corners non right-angled 103b




1 FC panel             4 Substructure wall    7 Substructure brickwork/           1 FC panel               4 Substructure wall     7 Substructure brickwork/
2 Mono-click bracket    bracket                concrete                           2 Mono-click bracket      bracket                     concrete
3 Substructure         5 Thermal break        8 Flashing pilaster strip           3 Substructure           5 Thermal break         8 Flashing
 angle profile         6 Thermal insulation                                         angle profile          6 Thermal insulation    9 Flashing external corner


The detailed drawings are available for downloading in all usual CAD formats at: www.kalzip.com


                                                                                                                                                   Kalzip GmbH    7
www.kalzip.com

The product information and technical details contained in
this brochure are accurate, according to our research and
technical programme, at the point of going to press. They do
not refer to any specific application and cannot give rise to
claims for compensation. We reserve the right to make any
changes to the construction or product range which seem
technically appropriate, in view of our high standards for
product advancement and development.

Copyright 2009




                                                                                                                adhoc media gmbh:691:GB:06/2009




Kalzip GmbH
August-Horch-Str. 20-22 · D-56070 Koblenz
P.O. Box 10 03 16 · D-56033 Koblenz
T +49 (0) 2 61 - 98 34-0
F +49 (0) 2 61 - 98 34-100                                      The address of your nearest local sales office
E kalzip@corusgroup.com                                         can be found on our website: www.kalzip.com

English                                                         Kalzip GmbH · Part of Tata Steel Europe Ltd.

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The new Kalzip® FC Fassade

  • 2. Kalzip FC façade system Ingenious and attractive – innovative and economical! The Kalzip FC façade system with the unique bi-directional installation system The new and innovative Kalzip FC façade ture. The discreet, smooth surface of construction work can be coordinated system provides architects and planners the aluminium panels adds clarity to the both flexibly and independently from with a flexible and economical envelope design. The Kalzip FC façade system the installation process. solution, which is suitable for both new provides a visually appealing and subtle build and refurbishment projects. Spe- contrast to the wide diversity of shapes The Kalzip FC façade is the result of an cifiers throughout the world are using and colours prevalent in the current advanced development of tried and aluminium façades to create visually architectural landscape. tested systems. In addition to the stunning buildings with exceptional archi- technical advantages which this system tectural individuality. This system is ideal The innovative non-penetrative and offers in terms of materials and the for planners who appreciate streamlined, flexible bi-directional installation system innovative fixing system (patent pending) minimalist design. The formal aesthetics is the main feature of the new system. used in the installation process, the of the building are enhanced with stylish The installation of the aluminium profiles large-surface panels are also available simplicity. can be carried out in both directions, in a wide variety of colour and surface from the bottom up or the top down. finish options. Therefore providing archi- When used in refurbishment projects, the Individual panels can be installed without tects with immense scope for creating Kalzip FC façade system creates a sleek compromising the adjoining panels and new and visually stunning architectural building envelope which enhances the this makes installation exceptionally designs. overall aesthetics of the building struc- economical. Scaffolding or subsequent 2 Kalzip GmbH
  • 3. Kalzip FC façade system Product advantages and system characteristics • Sleek, visually appealing aesthetics • Available as standard with edge folding • Special fixed point tool allows fixed • Six different profile widths make the • Fully integrated corner panels points to be created without screws system highly flexible and create wide • Economical and fast installation times and rivets scope for design as panels can be simply clicked into • Easy hook – and – click panel installation modular rails Areas of use • Economical both in terms of costs and • Storm-proof and low-noise – glass-fibre The Kalzip FC system has been designed resources due to optimized panel reinforced NRP inlay (noice reduced for horizontal installation on the façade geometry and therefore low inherent polyamide) with integrated position and for all common substructures. weight and reduced usage of materials holder locks panels securely in place • Variable options of acoustic and • Prevention of potential capillary effects thermal insulation through optimized profile geometry • A wide range of colour and surface finish options Kalzip GmbH 3
  • 4. Kalzip FC façade system The advantages of non-penetrative installation The Kalzip FC façade system features brackets are also available as an alter- solutions and can be offered as a com- intelligently designed modular click rails native and for creating special details. plete package including the supporting which are suitable for use with six substructure. Fully integrated corner different panels cover widths. They are To install the panels, the aluminium sheet panels add a subtle yet harmonious supplied with edge folding as standard is simply hooked over the designated detail to the building geometry and and are installed onto the modular click clips and then gently pressed so that it enhance the overall aesthetics of the rails in a non-penetrative manner. No clicks into the bracket. This ingenious façade. rivets or screws are used. Mono-click system accommodates all detailed Installation from the bottom upwards Installation from the top downwards Technical information Installation and fixing Dimensions Surface finishes The Kalzip FC façade system has Length: min. 1,500 mm, • Stucco embossed aluminium achieved new standards of economic max. 10,000 mm • AluPlusZinc efficiency as a result of project-related, (other profile lengths available • AluPlusPatina yet largely standardized production. on request) • Micro-ribbed on request The system components have been Profile height: 30 mm • Perforated on request optimised to enable the system to be adjusted and aligned solely via the Load carrying capacity values Colours substructure. The values for load carrying capacity • RAL standard colours in accordance are based on Eurocode 9 and the with Kalzip colour chart Fixing results of a comprehensive programme • Special colours No screws or rivets are required to fix of structural testing. • AntiGraffiti coating the panels in position. (See load span tables) Please note: all surfaces are supplied with Materials protective foil as standard. EN AW-3004, EN AW-3005 or EN AW-6025 4 Kalzip GmbH
  • 5. Kalzip FC façade system Simple panel replacement ensures lasting visual appeal The Kalzip FC façade system is The aesthetics of the building envelope ➀ Panel suffers accidental designed to allow individual panels to can also be subsequently enhanced or or deliberate damage be replaced quickly and easily in the altered, for example, if the use of the ➁ Damaged panel cut along length event of damage. The costly and time- building changes or if the appearance ➂ Lower part of damaged panel consuming task of replacing entire of the building needs to be adapted is pulled down and removed façade surfaces is no longer necessary. in-line with corporate architecture. ➃ Upper panel is unclicked. Top part of damaged panel unhooked ➄ Replacement panel hooked on ➅ Panels clicked in place to finish repair Replacing a damaged panel ➀ ➁ ➂ ➃ ➄ ➅ Profile options and dimensions Profile examples Profile Kalzip FC Kalzip FC Kalzip FC Kalzip FC Kalzip FC Kalzip FC Kalzip FC 30/400 30/250 30/300 30/350 30/400 30/450 30/500 Thick- 0,8 mm 1,0 mm 1,0 mm 1,0 mm 1,0 mm 1,2 mm ness 1,0 mm 1,2 mm 1,2 mm 1,2 mm 1,2 mm 1,2 mm Kalzip FC 30/400R (R) = Micro-ribbed Kalzip FC 30/400 without edge folding* The profiles shown in black in the thicknesses shown in bold are available in the *Kalzip FC panels will be delivered with edge colours RAL 9006, 9007, 9010 and 7016. Other panel thicknesses and surfaces folding as standard. However, panels without finishes are available on request. edge foldings are also available on request. Kalzip GmbH 5
  • 6. Kalzip FC façade system Flexible for all substructures in new build or refurbishment The Kalzip FC façade system is suitable for all common substructures. Adjustment of the panels takes places solely via the substructure. The Kalzip FC panels can therefore be installed quickly and easily without the need for additional alignment. The following systems are recommended: 1. Structurally effective modular click 2.a Adjustable aluminium substruc- 2.b Adjustable aluminium substruc- rail on system U bracket (figure 1) ture preholed with mono-click ture with modular click rail The advantage of this substructure is brackets (figure 2) (figure 3) that it requires very few components. The advantage of this substructure is This system only uses commercially Quick installation is therefore guaran- that it uses conventional (additionally available systems without additional teed. Installation experience is an preholed) systems, onto which mono- modifications, e.g. perforations. The essential requirement here as the click brackets can be placed in any advantage is economical and simple substructure needs to be aligned in panel. This substructure is recom- installation (alignment takes place several directions at the same time. mended e.g. when there is a change in two steps) using the structurally in panel cover width within the façade. non-effective modular click rail. figure 1 figure 2 figure 3 3. Adjustable aluminium substructure installed horizontally 4. Structurally effective modular click rail on steel with structurally effective modular click rail cassettes (figures 6 and 7) (figures 4 and 5) This design is often used in industrial buildings. The In the case of this substructure, there is a standard sub- structurally effective modular click rail should be used structure (figure 4) which is horizontally installed and which to accomodate different cover widths of the panels and may require additional reinforcement (figure 5), to support cassettes (figure 6). loads. This substructure can be used in construction pro- Alternatively for higher thermal performance requirements jects where a horizontal substructure is more economical a continuously insulated steel cassette system can be used for structural reasons, e.g. in the case of ribbon windows. as the backing wall (figure 7). When installing of the modular The structurally effective modular click rail enables the click rail on this system, please observe the steel cassette arrangement of the substructure to take place independently manufacturer’s installation recommendations. from the panel geometry. figure 4 figure 5 figure 6 figure 7 6 Kalzip GmbH
  • 7. Kalzip FC façade system Precision right down to the very last detail All different Kalzip FC façade system Mono-click bracket Corner panels components are developed in terms of in- and outside a wide range of demands that can be placed on a façade and harmoniously coordinated. Modular click rail Construction guide Construction details are available for suggestions for installing the Kalzip FC To arrange a personal consultation, downloading to assist you in planning façade system and must be adapted to please contact your local sales office. your construction project. Please note: suit the actual construction conditions The address can be found at: the applications outlined are only on-site. www.kalzip.com. Detail numbers: FC on steel reinforced concrete/ Detail numbers: Detail brickwork/aerated concrete FC on cassettes Joint (pilaster strip) 101a 101b 101c 101d 101e – 201a 201b 201c 201d 201e External corner right-angled 102a 102b 102c 102d 102e 102f 202a 202b 202c 202d 202e External corners non right-angled 103a 103b 103c 103d – – 203a – – – – Internal corner right-angled 104a 104b 104c 104d – – 204a 204b 204c 204d – Internal corner non right-angled 105a 105b 105c 105d – – 205a – – – – Windowsill 106a 106b 106c 106d – – 206a – – – – Window soffit 107a 107b – 107d – – 207a – – – – Window lintel 108a 108b 108c 108d – – 208a – – – – Window lintel with roller shutter 108a – – – – – 209a – – – – Plinth 109a 109b 109c 109d – – 210a – – – – Fascia 110a 110b – – – – 211a 211b – – – Steelrock wall construction system – – – – – – 212a 212b 212c – – Detail example: joint (pilaster strip) 101b Detail example: external corners non right-angled 103b 1 FC panel 4 Substructure wall 7 Substructure brickwork/ 1 FC panel 4 Substructure wall 7 Substructure brickwork/ 2 Mono-click bracket bracket concrete 2 Mono-click bracket bracket concrete 3 Substructure 5 Thermal break 8 Flashing pilaster strip 3 Substructure 5 Thermal break 8 Flashing angle profile 6 Thermal insulation angle profile 6 Thermal insulation 9 Flashing external corner The detailed drawings are available for downloading in all usual CAD formats at: www.kalzip.com Kalzip GmbH 7
  • 8. www.kalzip.com The product information and technical details contained in this brochure are accurate, according to our research and technical programme, at the point of going to press. They do not refer to any specific application and cannot give rise to claims for compensation. We reserve the right to make any changes to the construction or product range which seem technically appropriate, in view of our high standards for product advancement and development. Copyright 2009 adhoc media gmbh:691:GB:06/2009 Kalzip GmbH August-Horch-Str. 20-22 · D-56070 Koblenz P.O. Box 10 03 16 · D-56033 Koblenz T +49 (0) 2 61 - 98 34-0 F +49 (0) 2 61 - 98 34-100 The address of your nearest local sales office E kalzip@corusgroup.com can be found on our website: www.kalzip.com English Kalzip GmbH · Part of Tata Steel Europe Ltd.