evok3d - Nissan Nismo Motorsport presentation event October 1, 2014. Information about the partnership plus a tour of the facilities

1. 3D Printing 2.0
Manufacturing the
Future

2. Agenda
• Breakfast
• Introducing 3D Printing 2.0
• Scope of applications
– Nissan nismo case studies
• 3D Systems Key Technologies
• Questions & discussion
• Site tour

3. Why 3D Systems?
7 Print
Engines
~100
Performance
Materials
Expanding
Technology
Platform
Global
Footprint
Innovation
Leadership
~1,300
Patents
World Class
Customers
~1300
Teammates
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4. 3DPRINTING 2.0
THE WAY WE DESIGN | WHAT WE CREATE | HOW WE MANUFACTURE
DISRUPTIVE | TRANSFORMATIVE | IMPACTFUL

5. evok3d, what do we offer
Our mission:
To make 3D printing accessible to homes, schools and businesses so
all can benefit from the technology and enjoy improved quality of
life, work and play.
• Personal, professional and production 3D printing solutions.
• Supply of machines, materials, services and support.

6. Nissan Motorsport Australia
• 2013 V8 Supercars introduced the
“Car of the Future”
– cheaper to build and repair.
– safer, lighter and stronger
• Kelly bros racing secure Nissan
factory backing for development of
the new Altima race car
• Largest V8SC team with 60
employees

7. Nissan Motorsport tour
• Extensive in-house design &
manufacturing capabilities:
– 6 design engineers
– Steel fabrication
– CNC machining centre
– Composites shop
– VK56 Engine development
– Sub-assemblies
– Paint and sticker depts.
– 3D printing centre (evok3d)

8. evok3d & Nissan Motorsport

9. Scope of applications – 3D Printing
Concept Models
Concept models improve early design
decisions that impact every design and
engineering activity that follows.
Verification Models
As product designs begin to take
shape, designers need to verify design
elements to ensure the new product
will function as intended.
Pre-Production Applications
This stage often involves significant
investment in tooling, jigs and fixtures
necessary to manufacture the new
product.
Digital Manufacturing
3D printed components may be end
use parts or sacrificial production
enablers that streamline the
production flow.

10. Design Lifecycle
Desired
Change
Count
Cost per
Change
Iterate on Concepts Early to Lower Design Costs
Concept Verify Pre-production Manufacturing

11. Concept Models
• Compare alternative design concepts side-by-side
• Improve early design decisions that impact every
design and engineering activity that follows
• Reduce or eliminate costly design changes later

12. Concept Models
• Nismo application
• VK56 intake ram tube
• Printed on ProJet 660
Pro
• Infiltrated with
StrengthMax Infiltrate

13. Verification Models
• Test functionality
• Identify functional design
revisions early
• Test form, fit and assembly
• Hands-on feedback
• Prove design theories through
practical application

14. Verification Models
• Nismo application
• In car anti roll bar adjustment system
• High accuracy prototype – ProJet 3500 HDmax

15. Pre-Production Applications
• Accelerate manufacturing start-up
• Rapid tooling verification
• First run jigs & fixtures
• Investment casting waxes

16. Pre-Production Applications
• Nismo application
• Sandown 500 - rotating wheel
during the pit stop penalty cost
the team a great result
• Exposed gear shift mechanism
causal
• Male master printed on ProJet
660Pro
• Dry carbon fibre parts produced

17. Digital Manufacturing
• Complexity is free with additive
manufacturing
• Unleash unlimited geometries to
reach new levels of functionality
• Improve quality and performance
• Reduce manufacturing steps
reducing time and cost

18. Digital Manufacturing
• Driver cooling system
applications
• Sydney 2012 ambient 37 C (65
C in-car)
• Race driver Alex Premat
collapses during the race with
severe heat exhaustion
• Driver cooling system failure

19. Digital Manufacturing
• Nismo Driver cooling system
applications
• Air pump final housing
• ProJet 3500 HDmax – VisiJet M3
Black

20. Digital Manufacturing
• Nismo Driver cooling system
applications
• Airflow mechanical switch
• ProX – 500 SLS (Duraform)

21. Mass Customization
• Patient-specific medical
devices
• Dental crowns, bridges and
implants
• Medical models/saw bones
• Custom jewelry
• 3D figurines

22. 3D Systems Key Technologies
LIVING ROOM | CLASSROOM | GARAGE | DESKTOP | LAB | FACTORY | RACE TEAM
Under $1,500 Up to $1,000,000

23. Thank you!
evok3d.com Pty Ltd
ABN: 19 163 401 081
Melbourne, Australia
Tel: +61 (0) 3 9036 2181
sales@evok3d.com.au
service@evok3d.com.au
www.evok3d.com.au
evok3d – official supplier to Nissan Motorsport

24. ProJet ® 1200
Small, precise parts and casting patterns with
micro-SLA quality at a breakthrough price
New for 2014!

25. ProJet ® x60 series
Print beautiful full color models
quickly and affordably

26. ProJet ® 3510 series plastic printers
Print functional plastic parts in
high definition with ease

27. ProJet® 3510 series wax pattern printers
Print RealWax™ patterns for direct casting
in high definition with ease

28. ProJet® 5500X composite plastic printer
Big, engineered composite material parts, with the
best quality, accuracy and toughness.
New for 2014!

29. ProJet® 6000 & 7000 SLA printers
Transform how you manufacture
with SLA, the gold standard in 3D printing

30. Production 3D Printers
3D Systems ProX™ series
High-Throughput 3D Printers for the Production Floor

31. ProX™ 100, 200, 300 Direct Metal
Production Printers
High density, metal printed parts from a large choice
of materials with the highest detail and precision

32. ProX™ 500
Economically manufacture injection molding-grade
plastic parts for demanding end-use applications
New for 2014!

33. ProX™ 950 and iPro™ 8000
Transform how you manufacture with SLA,
the gold standard in 3D printing
New for 2014!