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Journal of Food Science and
Technology
ISSN 0022-1155
J Food Sci Technol
DOI 10.1007/s13197-015-1951-8
Application of ultrafiltration technique for
the quality improvement of dahi
P. K. Meena, V. K. Gupta, G. S. Meena,
P. N. Raju & P. T. Parmar
1 23
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ORIGINAL ARTICLE
Application of ultrafiltration technique for the quality
improvement of dahi
P. K. Meena1
& V. K. Gupta1
& G. S. Meena1
& P. N. Raju1
& P. T. Parmar1
Revised: 15 June 2015 /Accepted: 7 July 2015
# Association of Food Scientists & Technologists (India) 2015
Abstract Ultrafiltered milk (UF1 and UF2), ultrafiltrate
retentate added milk (UF3 and UF4) and SMP added milk
(UF0) were used for dahi preparation in the present study.
Treatments were evaluated for rheological, textural and sen-
sorial characteristics. Significant increase (p < 0.01) in values
of firmness, stickiness, work of shear, work of adhesion and
sensory scores, but significant decrease (p < 0.01) in whey
syneresis values were observed with treatments UF1, UF2,
UF3 and UF4 as compared to UF0. Principal component anal-
ysis (PCA) revealed that first four principal components (PC)
explained 87.39 % relationship between samples and attri-
butes. PC1 accounted for 48.34 % of data variance was char-
acterized by protein content, firmness, work of shear, body &
texture and opposed by total carbohydrates, stickiness, syner-
esis and work of adhesion. Total carbohydrates content
(r = −0.982, P < 0.01), whey syneresis (r = −0.783,
P < 0.01), stickiness (r = −0.729, P < 0.01) and work of
adhesion (r = −0.684, P < 0.01) are negatively while body
and texture (r = +0.600, P < 0.01), firmness (r = +0.574,
P < 0.05) and work of shear (r = +0.538, P < 0.05) of dahi
are highly positively correlated with protein content.
Keywords Dahi .Firmness .PCA .Syneresis .Ultrafiltration
Introduction
Dahi is an age-old indigenous fermented milk product. It can
be made from cow milk, buffalo milk or mixed milk but it
should have the same percentage of fat and solids-non-fat as
the milk from which it is prepared (Kurien and Mishra 2008).
About 6.9 % of total milk produced in India is utilized for
making dahi, intended for direct consumption (Khurana and
Kanawjia 2007). Dahi with good quality should have a homo-
geneous body and smooth glossy surface; while the cut sur-
face is trim and free from cracks, gas bubbles and whey
pockets. It should be firm, solid and uniform with no whey
separation (IS: 9617–1980). However, dahi available in local
markets has several quality problems like whey syneresis,
loose body, lumpiness, etc. Textural defects in set gel type
products, like ‘lumpiness’, ‘granular’ or the presence of ‘nod-
ules’ are objectionable, as consumers expect a smooth, fine-
bodied product (Bodyfelt et al. 1988). Lumpiness usually re-
fers to the presence of large protein aggregates in the product.
These variations in the quality of dahi could be due to the
differences in their total solids and fat contents, apart from
optional treatments like homogenization and varying heat
treatments given to milk. The level of total solids and protein
plays a significant role in the development of desirable aroma
and consistency of dahi (Garg and Jain 1980). Whey synere-
sis, also known as spontaneous separation of whey on the
surface of dahi (set type yoghurt) is generally regarded as
one of the major defects which could be eliminated by increas-
ing the level of total milk solids (Amatayakul et al. 2006).
Overall quality of dahi can be improved by pre-
concentrating the proteins (up to a certain level) in milk
through ultrafiltration (UF) process. Ultrafiltration is a sieving
* G. S. Meena
gsiitkgp@gmail.com
1
Dairy Technology Division, National Dairy Research Institute,
Karnal, Haryana 132001, India
J Food Sci Technol
DOI 10.1007/s13197-015-1951-8
Author's personal copy
process that employs a membrane with definite pores that are
large enough to permit the passage of water and small mole-
cules. When a pressure is applied to a fluid, the semi-
permeable membrane allows small species to pass through
as permeate and larger species are retained and concentrated
as retentate. In ultrafiltration of milk, non-protein nitrogen and
soluble components such as lactose, salts, and some vitamins
pass through the membrane, whereas milk fat, protein and
insoluble salts are retained by the membrane (Glover 1985;
Rollema and Muir 2009). The commercial UF membranes
with nominal molecular weight cut-off size of 20,000 to 25,
000 exclude all fat and almost all protein while permitting
water, lactose, non-protein nitrogen compounds and soluble
salts to pass through. Reported retention percentage for fat,
protein, ash, not-protein nitrogen and total solids in ultrafiltra-
tion of milk, is 100, 93, 29, 62 and 54 %, respectively (Yan
et al. 1979). UF concentrated milk has higher protein content;
higher concentration of casein particles that leads to the rein-
forcement of protein matrix density and to the improvement of
the firmness and water holding capacity of the gel (Sodini
et al. 2004). Application of UF process has an advantage of
controlled acidity development in the product due to reduced
lactose content of milk and special advantage for the lactose
intolerant people who cannot digest milk as excess lactose in
milk leads to cramps or other digestive discomforts. To over-
come quality related defects of dahi, present investigation was
undertaken to produce good quality buffalo milk dahi
employing UF technique.
Materials and methods
Materials
Milk
Fresh buffalo whole milk was procured from the Experimental
Dairy of the National Dairy Research Institute, Karnal. Skim
milk and cream were obtained by cream separation of buffalo
milk by a laboratory cream separator (Chadha Electro
Industries, Delhi) having capacity of 110 l/h.
Skim milk powder
Medium heat skim milk powder (SMP) made from mixed cow
and buffalo milk having 3–4 whey protein nitrogen index (as
per manufacturer’s report) was procured from M/s Modern
Dairies Ltd., Karnal.
Starter culture
Mesophilic mixed starter culture strains of Lactococcus lactis
ssp. Lactis, L. lactis ssp. Cremoris, L. lactis ssp. Diacetylactis
and Leuconostoc citrovorum (NCDC-167) was procured from
National Collection of Dairy Cultures, NDRI, Karnal. The
starter culture was maintained by propagating in sterilized
reconstituted skimmed milk (12 g 100 mL−1
) by sub-
culturing once in fortnight.
Packaging materials
Polystyrene cups of 100 mL with lids were obtained from
Experimental Dairy of the National Dairy Research Institute,
Karnal and used for packaging and storage of dahi.
Pretreatment of milk for dahi making
Cream separation
Buffalo whole milk was fore-warmed to 45–50 °C and sepa-
rated in a cream separator to obtain cream (65–70 % fat) and
skim milk (0.1–0.5 % fat).
Ultrafiltration
Skim milk was flash heated to 80 °C, cooled to about 55 °C
and transferred into the balance tank (having capacity of 200 l)
of a pilot ultrafiltration plant (Tech-Sep., France, tubular mod-
ule) having ZrO2 membrane with surface area of 1.68 m2
and
molecular weight cut off of 50,000 Da. Further, this skim milk
was ultrafiltered to different desired UF concentrations (1.28
fold, 1.55 fold and 3.87 fold). Each fold was calculated on the
basis of water removal from skim milk. During UF operation,
the inlet and outlet pressures on the retentate side were main-
tained at 4.6 kg/cm2
and 3.6 kg/cm2
, respectively. The perme-
ate side pressure was kept at 1 kg/cm2
(Trans Membrane
Pressure was 3.1 kg/cm2
).
Standardization
Buffalo milk standardized to 3 % milk fat and 13.75 % total
solids using previously separated skim milk and cream. The
quality of dahi prepared at 3 % fat and 13.75 % total solids
level was better than the dahi prepared at the same fat level but
at 12.83 and 14.83 % total solids level (Meena et al. 2014).
However, the levels of protein were varied by adding
ultrafiltered retentate. UF retentate was added to four experi-
mental batches or UF treatments viz. UF1 (1.28 fold
ultrafiltered skim milk and cream); UF2 (3.87 fold ultrafiltered
skim milk and cream); UF3 (1.55 fold ultrafiltered skim milk,
cream and potable water) and UF4 (3.87 fold ultrafiltered
skim milk, cream and potable water). The dahi batch made
by recombining buffalo skim milk, skimmed milk powder and
cream to contain 3 % milk fat and 13.75 % total solids was
treated as control (UF0).
J Food Sci Technol
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Production of dahi
Each batch of standardized milks was pre-heated to 65–
70 °C and homogenized in a two-stage homogenizer (M/s
Goma Engineers, Mumbai) at 13.78 and 3.44 MPa pres-
sure in 1st and 2nd stage, respectively. Homogenized
batches was heated to 85 °C for 30 min and then cooled
to 30 °C. Starter culture (2 g per 100 mL) was added to
each batch and filled into pre-sterilized polystyrene cups
(100 mL−1
). Incubation was carried out at 30 °C till the
titratable acidity reached about 0.70 % lactic acid. Once
the desired titratable acidity was achieved, without
disturbing, set dahi cups were transferred to refrigerated
storage (4 ± 1 °C). All the trials were carried out in
triplicate.
Compositional analysis
Fat content of skim milk and ultrafiltered milks were de-
termined by Gerber method (IS: 1224 part I-1977) and fat
content of dahi was determined by Rose-Gottlieb method
(IS: 1479 part II-1961). Protein content of skim milk,
ultrafiltered milks and dahi were determined by semi-
micro Kjeldahl method described by Menefee and
Overman (1940) using Kjeltec digestion (2300, Kjeltec
Analyzer, FOSS) and laboratory distillation equipment
followed by manual method. Total solids content of skim
milk, ultrafiltered milks and dahi were determined by
Gravimetric method as described by Indian standards
(IS: 12,333–1997). Ash content of skim milk, ultrafiltered
milks and dahi was determined by Gravimetric method
(IS: 1479 part III-1961). Total carbohydrates content of
skim milk, ultrafiltered milks and dahi was determined
by subtracting fat, protein and ash contents from the total
solids content. Titratable acidity of dahi (as percent of
lactic acid) was determined by adopting the standard
method (IS: 1166–1973) with some modifications (addi-
tion of 30 ml warm distilled water in about 10 g of the
dahi sample and addition of 1 ml of phenolphthalein in-
dicator before titration). Micro processed pH meter
(PHAN LABINDIA Model, Labtek Engg. Pvt. Ltd.
India) was used for pH determination of dahi at 20 °C.
All the analysis were carried out in triplicate.
Whey syneresis
Spontaneous whey syneresis of undisturbed set dahi was de-
termined using a siphon method. In this study, 100 mL poly-
styrene cup containing 80 mL dahi was used for determining
spontaneous whey separation. Dahi cups were taken out from
the refrigerated storage (4 ± 1 °C), tempered to 20 °C and kept
at an angle of approximately 45° to allow the whey on the
surface to collect on the side of the cup. A needle connected to
a syringe was used to siphon the liquid whey from the surface
of the sample. Siphoning was carried out within 10 s to pre-
vent further leakage of whey from the dahi gel. The syneresis
was expressed as the volume of whey in mL. Average values
of 3 replicates from three trails were calculated.
Texture analysis
Texture analysis of dahi was carried out with slight modifica-
tions in the method of Raju and Pal (2009). For determining
the textural attributes, 80 mL quantity of control and standard-
ized milk samples were incubated with starter culture in
100 ml pre-sterilized glass beakers. Texture analyser (TA-
XT2i, M/s Stable Micro Systems, UK) was fitted with a 25-
kg load cell and calibrated with a 5-kg standard dead weight
prior to use. Texture analysis of set dahi samples was carried
out at a temperature of 20 ± 0.5 °C by compression test using a
25 mm perplex cylindrical probe that generated plot of force
(N) versus time (s). During the analysis, samples were com-
pressed up to 20 mm of their original depth. The speed of the
probe was 0.5 mm s−1
during the compression and 2 mm s−1
during pre-test and relaxation of the samples. From the
resulting force-time curves, firmness, stickiness, work of shear
and work of adhesion were calculated using the Texture
Expert Exceed software (version 2.55) supplied by the manu-
facturer along with the instrument. Average values of 4 repli-
cates from three trails were calculated.
Sensory evaluation
Dahi cups were randomly drawn from the refrigerator
(4 ± 1 °C) and tempered to 20 °C by keeping at room temper-
ature before presenting them for sensory evaluation. All
the samples were evaluated by a panel of six discrimi-
native and trained judges for the sensory attributes such
as flavour (out of maximum score 45), body and texture
(out of maximum score 30), acidity (out of maximum
score 10), colour and appearance (out of maximum
score 10) and overall acceptability (out of maximum
score 100) using a 100 point score card suggested by
Ranganadham and Gupta (1987).
Statistical analysis
Results obtained in the present study (mean value of three
replicates) were subjected to one-way analysis of variance
(ANOVA) using SAS Enterprise guide (5.1, 2012) developed
by SAS Institute Inc., North Carolina, USA (SAS 2008) and
represented by using Duncan’s Multiple Range Test values
(Duncan 1955).
J Food Sci Technol
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Results and discussion
Chemical composition
Chemical composition of buffalo skim milk, its retentate as
obtained by 1.28, 1.55 and 3.87 folds UF concentration and
dahi prepared with various treatments (UF0, UF1, UF2, UF3
and UF4) has been grossly reported in Table 1. It was ob-
served that fat, protein and ash content increased, but total
carbohydrate content decreased progressively with increase
in UF concentration of milk. The content of total solids
increased to a lesser extent compared with protein and fat,
reflecting the loss of lactose and other soluble small
molecular weight components. Similar findings were earlier
reported by Patel and Mistry (1997) for the composition of
1.33, 2.0, 2.85 and 4.34 folds buffalo skim milk UF retentates.
They observed that, during UF after 77 % weight reduction in
buffalo skim milk the retention coefficients for the total solids,
proteins, fat and ash in retentate were 52.52, 94.65,100 and
52.04 %, respectively. Gross chemical composition of dahi,
prepared with different UF treatments met IS: 9617 (1980)
specifications in all cases. Fat, total solids, titratable acidity
and pH levels were maintained approximately same in all the
treatments of dahi. It was observed that protein and ash con-
tents increased and total carbohydrate content decreased pro-
gressively in dahi manufactured with the increase in UF con-
centration (UF1 and UF3) and UF retentate addition (UF2 and
UF4). Lower amounts of total carbohydrate and ash content in
UF1 compared UF2 and UF3 compared to UF4 could be due
to their removal in larger amounts during UF (concentration)
process. Renner and Abd El-Salam (1991); Atra et al. (2005)
also reported that during ultrafiltration, the protein and fat of
milk were retained completely in the retentate, whereas lac-
tose, minerals and vitamins are partitioned between the
retentate and permeate depending on the degree of
concentration.
Acidity and pH
Average rate of titratable acidity development and related
change in pH of dahi prepared with different treatments have
been presented in Figs. 1and 2, respectively. It can observed
that level of protein as well as total carbohydrates content of
milk does not significantly affect the growth of microorgan-
ism and acidity development or decrease in pH, which may be
due to lower difference in protein and lactose content. No
difference in fermentation progress of yoghurt prepared with
UF retentate and traditional method was also reported by
Brazuelo et al. (1995). Isleten and Karagul-Yuceer (2006) also
reported that fortification of yoghurt with skim milk powder
did not have significant effect on pH development during
fermentation.
Whey syneresis
Whey syneresis is a common defect in set type fermented milk
products such as yoghurt (Lucey 2001) and dahi. Dejmek and
Walstra (1993) defines the syneresis as the shrinkage of gel
and this occurs concomitantly with expulsion of liquid or
whey separation and related to instability of the gel network
resulting in the loss of the ability to entrap all the serum phase.
The effect of different treatments on the syneresis values of
dahi is shown in Fig. 3. Significant (p < 0.01) difference was
observed between syneresis values of dahi prepared with con-
trol sample (UF0) and different ultrafiltration treatments (UF1,
UF2, UF3 and UF4). It could be due to higher protein content
in dahi prepared with ultrafiltration treatments. It has been
shown in other studies that yoghurts prepared with protein-
supplemented milk had low whey separation because of in-
creasing water binding by protein. Garg and Jain (1980) also
reported that whey syneresis decreased with increase in the
protein content of curd. Savello and Dargan (1997) reported
that concentration of milk for yoghurt with UF significantly
Table 1 Chemical composition* of skim milk, UF retentates and dahi prepared with different treatments
Components TS (%) Fat (%) Protein (%) Lactose (%) Ash (%) T.A. (% LA) pH
Skim milk* 9.98 ± 0.08 0.26 ± 0.03 3.80 ± 0.02 5.11 ± 0.04 0.79 ± 0.01 0.13 ± 0.004 6.65 ± 0.01
UF retentate
1.28 fold UF retentate 10.99c
± 0.04 0.29b
± 0.04 4.78 ± 0.04 5.04a
± 0.04 0.87c
± 0.01 0.13b
± 0.00 6.67c
± 0.01
1.55 fold UF retentate 12.07b
± 0.13 0.37b
± 0.05 5.78b
± 0.09 4.97b
± 0.03 0.95b
± 0.01 0.13ab
± 0.01 6.71b
± 0.00
3.87 fold UF retentate 22.17a
± 0.35 0.97a
± 0.18 14.21a
± 0 0.38 4.48c
± 0.04 2.20a
± 0.02 0.14a
± 0.01 6.83a
± 0.01
Standardized milk samples
UF0 13.75ns
± 0.03 3.06ns
± 0.00 4.25e
± 0.02 5.64a
± 0.04 0.85d
± 0.00 0.75ab
± 0.00 4.71ab
± 0.01
UF1 13.79ns
± 0.01 3.07ns
± 0.00 4.83c
± 0.02 5.09c
± 0.05 0.88c
± 0.01 0.75a
± 0.00 4.71b
± 0.01
UF2 13.8 ns
± 0.04 3.03ns
± 0.00 4.58d
± 0.01 5.28b
± 0.04 0.95a
± 0.01 0.74b
± 0.00 4.73a
± 0.00
UF3 13.77ns
± 0.01 3.08ns
± 0.00 5.02a
± 0.02 4.85d
± 0.03 0.91b
± 0.01 0.75ab
± 0.00 4.72ab
± 0.00
UF4 13.74ns
± 0.01 3.07ns
± 0.00 4.88b
± 0.01 4.89d
± 0.01 0.96a
± 0.02 0.75ab
± 0.00 4.73a
± 0.00
*Mean value of 3 trials ± S.E.; ns
= non-significant at (p < 0.05), values for a particular column followed by different letters differ significantly (p < 0.05)
J Food Sci Technol
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diminished susceptibility of yoghurt to syneresis. Abd El-
Khair (2009) concluded that yoghurts with added skim milk
retentate displayed minimal free whey, whereas the control
yoghurt was criticized for whey separation. Savello &
Dargan, (1997) reported that, higher total solids content, par-
ticularly high protein content might be attributed to the less
whey expulsion in yoghurt made with added skim milk
retentate.
Textural properties
Effect of different treatments on the instrumental texture attri-
butes such as, firmness, stickiness, work of shear and work of
adhesion of dahi was given in Fig. 4. The force necessary to
attain a given deformation, called as firmness, is a commonly
evaluated parameter while determining the texture of set-type
cultured dairy products. It is the height of the peak force on the
first compression cycle. Stickiness is the negative force of the
bite representing the work necessary to pull the compressing
plunger away from the sample. Work of shear and work of
adhesion are the area under the curve of positive peak
(firmness) and negative peak (stickiness), respectively. There
was a significant difference observed in firmness (p < 0.05),
stickiness (p < 0.01), work of shear (p < 0.01) and work of
adhesion (p < 0.01) values of dahi prepared with different
treatments. Firmness of UF1 and UF2 treated dahi was ob-
served to be significantly high (p < 0.05) compared to UF3,
UF4 and control (UF0) samples. Also Firmness of dahi pre-
pared with treatment UF3 and UF4 was observed to be signif-
icantly high (p < 0.05) compared to UF0. However, no statis-
tical difference was observed in the firmness between UF3,
UF4 and UF1 and UF2 dahi (p > 0.05). Stickiness of UF1 and
UF2 treated dahi was significantly higher (p < 0.05) compared
to UF3, UF4 and control (UF0). Moreover, stickiness of UF3
and UF4 treated dahi was significantly higher (p < 0.05) than
UF0 treated dahi. However, the stickiness values of UF1 and
UF2; UF3 and UF4 treated dahi samples were statistically not
significant. Work of shear and work of adhesion of dahi had
similar effects as that of firmness and stickiness. Lower
firmness, stickiness, work of shear and work of adhesion of
dahi prepared with treatments UF3 and UF4 may be due to the
water addition for maintaining the same total solids level
among all the treatments. Higher firmness, stickiness, work
of shear and work of adhesion was observed in dahi prepared
from ultrafiltration treatments, which could be due to the
increase of protein content. Garg and Jain (1980) reported
the same results and concluded that hardness and
adhesiveness of curd increased with increase in the protein
content. Abrahamsen and Holmen (1980) also reported that
the yoghurt prepared with UF milk had higher firmness and
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0 2 4 6 8 10 12
Acidity(%LA)
Incubation time (h)
UF0
UF1
UF2
UF3
UF4
Fig. 1 Rate of acidity
development in dahi prepared
with different treatments
4.70
4.90
5.10
5.30
5.50
5.70
5.90
6.10
6.30
6.50
6.70
0 2 4 6 8 10 12
pH
Incubation time (h)
UF0
UF1
UF2
UF3
UF4
Fig. 2 Rateof decrease in pH of
dahi prepared with different
treatments
J Food Sci Technol
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viscosity compared to milk with added milk powder. Abd El-
Khair (2009) reported that incorporation of skim milk
retentate in yoghurt premix contributed to the increase of gel
firmness when compared with the control yoghurt fortified
only with skim milk powder. Each incremental increase in
skim milk retentate required significantly greater force to pen-
etrate the yoghurt gel, reflecting the effect of increased milk
protein content (casein in particular) on gel firmness. Higher
the protein content, the higher the firmness of yoghurts was
observed. The reason for the somewhat lower firmness for
yoghurt fortified only with skim milk powder, compared with
that made with skim milk retentate added may be due to the
partial denaturation of the whey proteins during the manufac-
ture of milk powder. Increasing the total solids, especially
milk protein, in yoghurt increased the density of the gel
network and reduced pore size. Consequently, water is
bound more firmly in the product, increasing the firmness of
the yoghurt. White (1995) reported that increasing protein
content in yoghurt resulted in an increase in the level of bound
water (water of hydrated proteins) and led to firm and viscous
yoghurts. Yoghurts made from milk concentrated by UF were
firmer than those made from milk concentrated by evaporation
or by the addition of skim milk powder (Becker and Puhan
1989; Savello and Dargan 1995) to similar protein levels.
Sensory attributes
The effect of different treatments on the sensory attributes of
prepared dahi has been presented in Fig. 5. Significant in-
crease (p < 0.01) was observed between body and texture as
well as overall acceptability scores of dahi prepared with dif-
ferent UF treatments (UF1, UF2, UF3 and UF4) than control
sample (UF0). Statistical difference was not observed in fla-
vour, colour and appearance and acidity scores of dahi pre-
pared with different treatments. Also, body and texture and
overall acceptability scores of dahi prepared with ultrafiltra-
tion treatment (UF1, UF2, UF3 and UF4) were not different
from control (UF0). Better body and texture and overall
acceptability scores of dahi prepared with ultrafiltration
treatment may be due to higher level of protein content.
0.0
0.1
0.1
0.2
0.2
0.3
0.3
0.4
0.4
UF0 UF1 UF2 UF3 UF4
Syneresis(ml)
a
b b b b
Fig. 3 Effect of different
treatments on the whey syneresis
values of dahi. Ab
mean values of
treatments within a graph with
different letters significantly differ
(p < 0.01)
Fig. 4 Effect of different treatments on textural quality of dahi: a Firmness; b Stickiness c Work of shear; and b Work of adhesion. Abc
mean values of
treatments within a graph with different letters significantly differ (p < 0.05)
J Food Sci Technol
Author's personal copy
Garg and Jain (1980) also reported that the dahi prepared from
milk having higher protein content scored highest, but no
significant difference was observed between the flavour and
smoothness scores and concluded that higher the protein
content, the better the overall quality of the dahi. Biliaderis
et al. (1992) also reported that skim milk concentrated to 12 %
total solids by UF process can yield yoghurt products of de-
sirable flavour, constituent profiles, texture and other sensory
attributes.
Correlation between chemical, instrumental texture
and sensory attributes of dahi
Total carbohydrates content (r = −0.982, P < 0.01), whey
syneresis (r = −0.783, P < 0.01), stickiness (r = −0.729,
P < 0.01) and work of adhesion (r = −0.684, P < 0.01) are
negatively while body and texture (r = +0.600, P < 0.01),
firmness (r = +0.574, P < 0.05) and work of shear (r = +
0.538, P < 0.05) of dahi are highly positively correlated with
protein content. Whey syneresis (r = +0.780, P < 0.01), stick-
iness (r = +0.697, P < 0.01) work of adhesion (r = +0.620,
P < 0.01) are highly but body and texture (r = −0.608,
P < 0.01), ash content (r = − 0.537, P < 0.05) and firmness
(r = −0.527, P < 0.01) are negatively correlated with total
carbohydrates content of the product. Body and texture
(r = +0.559, P < 0.05), firmness (r = +0.452, P < 0.05) and
pH content (r = +0.627, P < 0.01) of the product are positively
but both stickiness (r = −0.982, P < 0.05) and whey syneresis
(r = +0.982, P < 0.01) are negatively correlated with ash.
Sensorial acidity (r = +0.468, P < 0.01) and instrumental work
of adhesion (r = −0.445, P < 0.01) are positively and nega-
tively correlated with total solids of the product. Product pH
and acidity are negatively correlated with each other. Whey
syneresis of dahi is highly correlated with stickiness (r = +
0.873, P < 0.01) and work of adhesion but negatively corre-
lated with firmness (r = −0.801, P < 0.01), work of shear
(r = −0.789, P < 0.01), body and texture (r = −0.687,
P < 0.01) and overall acceptability (r = −0.982, P < 0.05).
Body and texture (r = +0.796, P < 0.01), overall acceptability
(r = +0.686, P < 0.01) and work of shear (r = +0.993, P < 0.01)
are highly but stickiness (r = −0.916, P < 0.01) and work of
adhesion (r = −0.938, P < 0.01) are negatively correlated with
product firmness. Overall acceptability (r = +0.816, P < 0.01),
color and appearance (r = +0.695, P < 0.01) highly while body
Fig. 5 Effect of different treatments on sensory quality of dahi: e Flavour; f Body and texture g Acidity; h Colour and appearance; and i Overall
acceptability. Ab
mean values of treatments within a graph with different letters significantly differ (p < 0.05)
J Food Sci Technol
Author's personal copy
and texture (r = +0.482, P < 0.01) and sensory acidity
(r = +0.583, P < 0.01) are also well correlated with flavour
of the product. Color and appearance is highly correlated with
overall acceptability (r = +0.634, P < 0.01) of the product.
Principal component analysis (PCA)
PCA is a useful multivariate analysis procedure to describe
interrelationships between multiple variables, which are
achieved by reducing dimensions through lineal combinations
of the original variables. PCA operation makes it possible to
distinguish the fermented food samples and also identify the
most important variables in a multivariate data set (Ghosh and
Chattopadhyay 2012). In the present study, similarities and the
differences among the sensory attributes, physico-chemical
and instrumental textural attributes of 16 attributes were stud-
ied using PCA. PCA of the 16 variables from different treat-
ments resulted in four principal components (Table 2) with
eigenvalues greater than 1.0, a common statistical cut-off
point (Frau et al. 1999; Chapman et al. 2001). In the present
study, the first four principal components (PC) explained
87.39 % of the relationship between the samples and the attri-
butes studied (Table 2). Figure 6 depicts the resulting biplot of
the first two components of the attributes of dahi samples. PC1
which accounted for 48.34 % of the data variance was char-
acterized by protein content, firmness, work of shear, body
and texture and opposed by total carbohydrate, stickiness,
syneresis and work of adhesion. PC2 explained 15.73 % of
the variation and was defined by titratable and sensory acidity
and total solids and opposed by pH. The literature pertaining
to application of PCA in food science, which reveals that the
variation attributed by PC1, could be as low as 47 %. In a
study on the application of PCA for the characterization of
desirable attributes of baker’s yeast, the PC1 and PC2
accounted for 47.1 and 30.6 % of the variance (Oda and
Ouchi 1989). Hence, the variance observed in the PC1 of
the present study is in line with reports. The correlation
Table 2 Eigen values, percentage variances and variable loadings for
the four principal components
Parameter PC1 PC2 PC3 PC4
Eigen values 7.73 2.52 2.37 1.36
Variance (%) 48.34 15.73 14.82 8.45
Cumulative variance (%) 48.34 64.07 78.89 87.39
Loadings
Protein 0.753*
−0.252 −0.379 −0.275
Lactose −0.726 0.377 0.301 0.359
Ash 0.609 −0.458 0.342 −0.081
Total solids 0.340 0.490 −0.144 0.577
pH 0.116 −0.794 0.528 0.137
Acidity 0.263 0.621 −0.677 −0.239
Syneresis −0.913 0.112 0.209 0.182
Firmness 0.914 −0.016 −0.086 0.301
Stickiness −0.928 0.100 0.219 −0.135
Work of shear 0.899 −0.009 −0.048 0.301
Work of adhesion −0.920 −0.054 0.263 −0.220
Flavour 0.483 0.562 0.482 −0.311
Body and texture 0.872 −0.151 0.311 0.016
Sensory acidity 0.288 0.480 0.601 0.291
Colour and appearance 0.401 0.412 0.448 −0.517
Overall acceptability 0.806 0.283 0.449 −0.100
*
Loadings with an absolute value greater than 0.600 are shown in bold
type
Fig. 6 Principal component
analysis
J Food Sci Technol
Author's personal copy
between a component and a variable estimates the information
they share. In PCA, this correlation is called as loading. The
sum of the squared coefficients of correlation between a var-
iable and all the components is equal to 1 (Abidi and Williams
2010). In the present work, loadings with an absolute value
greater than 0.600 (shown in bold type in Table 2) represents a
strong influence. The absolute correlation or loading of syn-
eresis, firmness, stickiness, work of shear and work of adhe-
sion was found to be more than 0.900, while sensory body and
texture and overall acceptability loading was found to be more
than 0.800 in PC1 indicating the strong influence on the qual-
ity of UF dahi made.
Conclusions
In the present investigation, quality attributes of dahi
manufactured from standardized milk obtained from different
UF treatments (UF1, UF2, UF3, and UF4) were studied.
Whey syneresis, textural properties and sensory attributes of
these dahi samples were greatly improved compared to con-
trol sample. Among four UF treatments, UF1 and UF2 had
significantly (p < 0.05) better quality compared to other UF
treatments (UF3 and UF4). Dahi prepared with UF treatments
obtained better sensory scores than control sample for firm-
ness, body and texture as well as overall acceptability.
Moreover, UF treated samples (UF1, UF2, UF3, and UF4)
did not show any whey syneresis. Increase in the protein con-
tents did not hamper the growth of starter microorganisms and
fermentation process. Hence, it could be concluded that good
quality dahi can be manufactured by employing ultrafiltration
technique which was also observed to overcome its quality
problems like loose body, whey syneresis, high acidity, lump-
iness etc.
Acknowledgments Thankful acknowledgement to the Director, ICAR-
National Dairy Research Institute for providing economic assistance in
the form of Institute Research Project and other amenities for conducting
the presented research work.
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Application of ultrafiltration technique for the quality improvement of dahi (2015), J Food Sci Technol 10.1007 s13197 015-1951-8

  • 1. 1 23 Journal of Food Science and Technology ISSN 0022-1155 J Food Sci Technol DOI 10.1007/s13197-015-1951-8 Application of ultrafiltration technique for the quality improvement of dahi P. K. Meena, V. K. Gupta, G. S. Meena, P. N. Raju & P. T. Parmar
  • 2. 1 23 Your article is protected by copyright and all rights are held exclusively by Association of Food Scientists & Technologists (India). This e-offprint is for personal use only and shall not be self-archived in electronic repositories. If you wish to self-archive your article, please use the accepted manuscript version for posting on your own website. You may further deposit the accepted manuscript version in any repository, provided it is only made publicly available 12 months after official publication or later and provided acknowledgement is given to the original source of publication and a link is inserted to the published article on Springer's website. The link must be accompanied by the following text: "The final publication is available at link.springer.com”.
  • 3. ORIGINAL ARTICLE Application of ultrafiltration technique for the quality improvement of dahi P. K. Meena1 & V. K. Gupta1 & G. S. Meena1 & P. N. Raju1 & P. T. Parmar1 Revised: 15 June 2015 /Accepted: 7 July 2015 # Association of Food Scientists & Technologists (India) 2015 Abstract Ultrafiltered milk (UF1 and UF2), ultrafiltrate retentate added milk (UF3 and UF4) and SMP added milk (UF0) were used for dahi preparation in the present study. Treatments were evaluated for rheological, textural and sen- sorial characteristics. Significant increase (p < 0.01) in values of firmness, stickiness, work of shear, work of adhesion and sensory scores, but significant decrease (p < 0.01) in whey syneresis values were observed with treatments UF1, UF2, UF3 and UF4 as compared to UF0. Principal component anal- ysis (PCA) revealed that first four principal components (PC) explained 87.39 % relationship between samples and attri- butes. PC1 accounted for 48.34 % of data variance was char- acterized by protein content, firmness, work of shear, body & texture and opposed by total carbohydrates, stickiness, syner- esis and work of adhesion. Total carbohydrates content (r = −0.982, P < 0.01), whey syneresis (r = −0.783, P < 0.01), stickiness (r = −0.729, P < 0.01) and work of adhesion (r = −0.684, P < 0.01) are negatively while body and texture (r = +0.600, P < 0.01), firmness (r = +0.574, P < 0.05) and work of shear (r = +0.538, P < 0.05) of dahi are highly positively correlated with protein content. Keywords Dahi .Firmness .PCA .Syneresis .Ultrafiltration Introduction Dahi is an age-old indigenous fermented milk product. It can be made from cow milk, buffalo milk or mixed milk but it should have the same percentage of fat and solids-non-fat as the milk from which it is prepared (Kurien and Mishra 2008). About 6.9 % of total milk produced in India is utilized for making dahi, intended for direct consumption (Khurana and Kanawjia 2007). Dahi with good quality should have a homo- geneous body and smooth glossy surface; while the cut sur- face is trim and free from cracks, gas bubbles and whey pockets. It should be firm, solid and uniform with no whey separation (IS: 9617–1980). However, dahi available in local markets has several quality problems like whey syneresis, loose body, lumpiness, etc. Textural defects in set gel type products, like ‘lumpiness’, ‘granular’ or the presence of ‘nod- ules’ are objectionable, as consumers expect a smooth, fine- bodied product (Bodyfelt et al. 1988). Lumpiness usually re- fers to the presence of large protein aggregates in the product. These variations in the quality of dahi could be due to the differences in their total solids and fat contents, apart from optional treatments like homogenization and varying heat treatments given to milk. The level of total solids and protein plays a significant role in the development of desirable aroma and consistency of dahi (Garg and Jain 1980). Whey synere- sis, also known as spontaneous separation of whey on the surface of dahi (set type yoghurt) is generally regarded as one of the major defects which could be eliminated by increas- ing the level of total milk solids (Amatayakul et al. 2006). Overall quality of dahi can be improved by pre- concentrating the proteins (up to a certain level) in milk through ultrafiltration (UF) process. Ultrafiltration is a sieving * G. S. Meena gsiitkgp@gmail.com 1 Dairy Technology Division, National Dairy Research Institute, Karnal, Haryana 132001, India J Food Sci Technol DOI 10.1007/s13197-015-1951-8 Author's personal copy
  • 4. process that employs a membrane with definite pores that are large enough to permit the passage of water and small mole- cules. When a pressure is applied to a fluid, the semi- permeable membrane allows small species to pass through as permeate and larger species are retained and concentrated as retentate. In ultrafiltration of milk, non-protein nitrogen and soluble components such as lactose, salts, and some vitamins pass through the membrane, whereas milk fat, protein and insoluble salts are retained by the membrane (Glover 1985; Rollema and Muir 2009). The commercial UF membranes with nominal molecular weight cut-off size of 20,000 to 25, 000 exclude all fat and almost all protein while permitting water, lactose, non-protein nitrogen compounds and soluble salts to pass through. Reported retention percentage for fat, protein, ash, not-protein nitrogen and total solids in ultrafiltra- tion of milk, is 100, 93, 29, 62 and 54 %, respectively (Yan et al. 1979). UF concentrated milk has higher protein content; higher concentration of casein particles that leads to the rein- forcement of protein matrix density and to the improvement of the firmness and water holding capacity of the gel (Sodini et al. 2004). Application of UF process has an advantage of controlled acidity development in the product due to reduced lactose content of milk and special advantage for the lactose intolerant people who cannot digest milk as excess lactose in milk leads to cramps or other digestive discomforts. To over- come quality related defects of dahi, present investigation was undertaken to produce good quality buffalo milk dahi employing UF technique. Materials and methods Materials Milk Fresh buffalo whole milk was procured from the Experimental Dairy of the National Dairy Research Institute, Karnal. Skim milk and cream were obtained by cream separation of buffalo milk by a laboratory cream separator (Chadha Electro Industries, Delhi) having capacity of 110 l/h. Skim milk powder Medium heat skim milk powder (SMP) made from mixed cow and buffalo milk having 3–4 whey protein nitrogen index (as per manufacturer’s report) was procured from M/s Modern Dairies Ltd., Karnal. Starter culture Mesophilic mixed starter culture strains of Lactococcus lactis ssp. Lactis, L. lactis ssp. Cremoris, L. lactis ssp. Diacetylactis and Leuconostoc citrovorum (NCDC-167) was procured from National Collection of Dairy Cultures, NDRI, Karnal. The starter culture was maintained by propagating in sterilized reconstituted skimmed milk (12 g 100 mL−1 ) by sub- culturing once in fortnight. Packaging materials Polystyrene cups of 100 mL with lids were obtained from Experimental Dairy of the National Dairy Research Institute, Karnal and used for packaging and storage of dahi. Pretreatment of milk for dahi making Cream separation Buffalo whole milk was fore-warmed to 45–50 °C and sepa- rated in a cream separator to obtain cream (65–70 % fat) and skim milk (0.1–0.5 % fat). Ultrafiltration Skim milk was flash heated to 80 °C, cooled to about 55 °C and transferred into the balance tank (having capacity of 200 l) of a pilot ultrafiltration plant (Tech-Sep., France, tubular mod- ule) having ZrO2 membrane with surface area of 1.68 m2 and molecular weight cut off of 50,000 Da. Further, this skim milk was ultrafiltered to different desired UF concentrations (1.28 fold, 1.55 fold and 3.87 fold). Each fold was calculated on the basis of water removal from skim milk. During UF operation, the inlet and outlet pressures on the retentate side were main- tained at 4.6 kg/cm2 and 3.6 kg/cm2 , respectively. The perme- ate side pressure was kept at 1 kg/cm2 (Trans Membrane Pressure was 3.1 kg/cm2 ). Standardization Buffalo milk standardized to 3 % milk fat and 13.75 % total solids using previously separated skim milk and cream. The quality of dahi prepared at 3 % fat and 13.75 % total solids level was better than the dahi prepared at the same fat level but at 12.83 and 14.83 % total solids level (Meena et al. 2014). However, the levels of protein were varied by adding ultrafiltered retentate. UF retentate was added to four experi- mental batches or UF treatments viz. UF1 (1.28 fold ultrafiltered skim milk and cream); UF2 (3.87 fold ultrafiltered skim milk and cream); UF3 (1.55 fold ultrafiltered skim milk, cream and potable water) and UF4 (3.87 fold ultrafiltered skim milk, cream and potable water). The dahi batch made by recombining buffalo skim milk, skimmed milk powder and cream to contain 3 % milk fat and 13.75 % total solids was treated as control (UF0). J Food Sci Technol Author's personal copy
  • 5. Production of dahi Each batch of standardized milks was pre-heated to 65– 70 °C and homogenized in a two-stage homogenizer (M/s Goma Engineers, Mumbai) at 13.78 and 3.44 MPa pres- sure in 1st and 2nd stage, respectively. Homogenized batches was heated to 85 °C for 30 min and then cooled to 30 °C. Starter culture (2 g per 100 mL) was added to each batch and filled into pre-sterilized polystyrene cups (100 mL−1 ). Incubation was carried out at 30 °C till the titratable acidity reached about 0.70 % lactic acid. Once the desired titratable acidity was achieved, without disturbing, set dahi cups were transferred to refrigerated storage (4 ± 1 °C). All the trials were carried out in triplicate. Compositional analysis Fat content of skim milk and ultrafiltered milks were de- termined by Gerber method (IS: 1224 part I-1977) and fat content of dahi was determined by Rose-Gottlieb method (IS: 1479 part II-1961). Protein content of skim milk, ultrafiltered milks and dahi were determined by semi- micro Kjeldahl method described by Menefee and Overman (1940) using Kjeltec digestion (2300, Kjeltec Analyzer, FOSS) and laboratory distillation equipment followed by manual method. Total solids content of skim milk, ultrafiltered milks and dahi were determined by Gravimetric method as described by Indian standards (IS: 12,333–1997). Ash content of skim milk, ultrafiltered milks and dahi was determined by Gravimetric method (IS: 1479 part III-1961). Total carbohydrates content of skim milk, ultrafiltered milks and dahi was determined by subtracting fat, protein and ash contents from the total solids content. Titratable acidity of dahi (as percent of lactic acid) was determined by adopting the standard method (IS: 1166–1973) with some modifications (addi- tion of 30 ml warm distilled water in about 10 g of the dahi sample and addition of 1 ml of phenolphthalein in- dicator before titration). Micro processed pH meter (PHAN LABINDIA Model, Labtek Engg. Pvt. Ltd. India) was used for pH determination of dahi at 20 °C. All the analysis were carried out in triplicate. Whey syneresis Spontaneous whey syneresis of undisturbed set dahi was de- termined using a siphon method. In this study, 100 mL poly- styrene cup containing 80 mL dahi was used for determining spontaneous whey separation. Dahi cups were taken out from the refrigerated storage (4 ± 1 °C), tempered to 20 °C and kept at an angle of approximately 45° to allow the whey on the surface to collect on the side of the cup. A needle connected to a syringe was used to siphon the liquid whey from the surface of the sample. Siphoning was carried out within 10 s to pre- vent further leakage of whey from the dahi gel. The syneresis was expressed as the volume of whey in mL. Average values of 3 replicates from three trails were calculated. Texture analysis Texture analysis of dahi was carried out with slight modifica- tions in the method of Raju and Pal (2009). For determining the textural attributes, 80 mL quantity of control and standard- ized milk samples were incubated with starter culture in 100 ml pre-sterilized glass beakers. Texture analyser (TA- XT2i, M/s Stable Micro Systems, UK) was fitted with a 25- kg load cell and calibrated with a 5-kg standard dead weight prior to use. Texture analysis of set dahi samples was carried out at a temperature of 20 ± 0.5 °C by compression test using a 25 mm perplex cylindrical probe that generated plot of force (N) versus time (s). During the analysis, samples were com- pressed up to 20 mm of their original depth. The speed of the probe was 0.5 mm s−1 during the compression and 2 mm s−1 during pre-test and relaxation of the samples. From the resulting force-time curves, firmness, stickiness, work of shear and work of adhesion were calculated using the Texture Expert Exceed software (version 2.55) supplied by the manu- facturer along with the instrument. Average values of 4 repli- cates from three trails were calculated. Sensory evaluation Dahi cups were randomly drawn from the refrigerator (4 ± 1 °C) and tempered to 20 °C by keeping at room temper- ature before presenting them for sensory evaluation. All the samples were evaluated by a panel of six discrimi- native and trained judges for the sensory attributes such as flavour (out of maximum score 45), body and texture (out of maximum score 30), acidity (out of maximum score 10), colour and appearance (out of maximum score 10) and overall acceptability (out of maximum score 100) using a 100 point score card suggested by Ranganadham and Gupta (1987). Statistical analysis Results obtained in the present study (mean value of three replicates) were subjected to one-way analysis of variance (ANOVA) using SAS Enterprise guide (5.1, 2012) developed by SAS Institute Inc., North Carolina, USA (SAS 2008) and represented by using Duncan’s Multiple Range Test values (Duncan 1955). J Food Sci Technol Author's personal copy
  • 6. Results and discussion Chemical composition Chemical composition of buffalo skim milk, its retentate as obtained by 1.28, 1.55 and 3.87 folds UF concentration and dahi prepared with various treatments (UF0, UF1, UF2, UF3 and UF4) has been grossly reported in Table 1. It was ob- served that fat, protein and ash content increased, but total carbohydrate content decreased progressively with increase in UF concentration of milk. The content of total solids increased to a lesser extent compared with protein and fat, reflecting the loss of lactose and other soluble small molecular weight components. Similar findings were earlier reported by Patel and Mistry (1997) for the composition of 1.33, 2.0, 2.85 and 4.34 folds buffalo skim milk UF retentates. They observed that, during UF after 77 % weight reduction in buffalo skim milk the retention coefficients for the total solids, proteins, fat and ash in retentate were 52.52, 94.65,100 and 52.04 %, respectively. Gross chemical composition of dahi, prepared with different UF treatments met IS: 9617 (1980) specifications in all cases. Fat, total solids, titratable acidity and pH levels were maintained approximately same in all the treatments of dahi. It was observed that protein and ash con- tents increased and total carbohydrate content decreased pro- gressively in dahi manufactured with the increase in UF con- centration (UF1 and UF3) and UF retentate addition (UF2 and UF4). Lower amounts of total carbohydrate and ash content in UF1 compared UF2 and UF3 compared to UF4 could be due to their removal in larger amounts during UF (concentration) process. Renner and Abd El-Salam (1991); Atra et al. (2005) also reported that during ultrafiltration, the protein and fat of milk were retained completely in the retentate, whereas lac- tose, minerals and vitamins are partitioned between the retentate and permeate depending on the degree of concentration. Acidity and pH Average rate of titratable acidity development and related change in pH of dahi prepared with different treatments have been presented in Figs. 1and 2, respectively. It can observed that level of protein as well as total carbohydrates content of milk does not significantly affect the growth of microorgan- ism and acidity development or decrease in pH, which may be due to lower difference in protein and lactose content. No difference in fermentation progress of yoghurt prepared with UF retentate and traditional method was also reported by Brazuelo et al. (1995). Isleten and Karagul-Yuceer (2006) also reported that fortification of yoghurt with skim milk powder did not have significant effect on pH development during fermentation. Whey syneresis Whey syneresis is a common defect in set type fermented milk products such as yoghurt (Lucey 2001) and dahi. Dejmek and Walstra (1993) defines the syneresis as the shrinkage of gel and this occurs concomitantly with expulsion of liquid or whey separation and related to instability of the gel network resulting in the loss of the ability to entrap all the serum phase. The effect of different treatments on the syneresis values of dahi is shown in Fig. 3. Significant (p < 0.01) difference was observed between syneresis values of dahi prepared with con- trol sample (UF0) and different ultrafiltration treatments (UF1, UF2, UF3 and UF4). It could be due to higher protein content in dahi prepared with ultrafiltration treatments. It has been shown in other studies that yoghurts prepared with protein- supplemented milk had low whey separation because of in- creasing water binding by protein. Garg and Jain (1980) also reported that whey syneresis decreased with increase in the protein content of curd. Savello and Dargan (1997) reported that concentration of milk for yoghurt with UF significantly Table 1 Chemical composition* of skim milk, UF retentates and dahi prepared with different treatments Components TS (%) Fat (%) Protein (%) Lactose (%) Ash (%) T.A. (% LA) pH Skim milk* 9.98 ± 0.08 0.26 ± 0.03 3.80 ± 0.02 5.11 ± 0.04 0.79 ± 0.01 0.13 ± 0.004 6.65 ± 0.01 UF retentate 1.28 fold UF retentate 10.99c ± 0.04 0.29b ± 0.04 4.78 ± 0.04 5.04a ± 0.04 0.87c ± 0.01 0.13b ± 0.00 6.67c ± 0.01 1.55 fold UF retentate 12.07b ± 0.13 0.37b ± 0.05 5.78b ± 0.09 4.97b ± 0.03 0.95b ± 0.01 0.13ab ± 0.01 6.71b ± 0.00 3.87 fold UF retentate 22.17a ± 0.35 0.97a ± 0.18 14.21a ± 0 0.38 4.48c ± 0.04 2.20a ± 0.02 0.14a ± 0.01 6.83a ± 0.01 Standardized milk samples UF0 13.75ns ± 0.03 3.06ns ± 0.00 4.25e ± 0.02 5.64a ± 0.04 0.85d ± 0.00 0.75ab ± 0.00 4.71ab ± 0.01 UF1 13.79ns ± 0.01 3.07ns ± 0.00 4.83c ± 0.02 5.09c ± 0.05 0.88c ± 0.01 0.75a ± 0.00 4.71b ± 0.01 UF2 13.8 ns ± 0.04 3.03ns ± 0.00 4.58d ± 0.01 5.28b ± 0.04 0.95a ± 0.01 0.74b ± 0.00 4.73a ± 0.00 UF3 13.77ns ± 0.01 3.08ns ± 0.00 5.02a ± 0.02 4.85d ± 0.03 0.91b ± 0.01 0.75ab ± 0.00 4.72ab ± 0.00 UF4 13.74ns ± 0.01 3.07ns ± 0.00 4.88b ± 0.01 4.89d ± 0.01 0.96a ± 0.02 0.75ab ± 0.00 4.73a ± 0.00 *Mean value of 3 trials ± S.E.; ns = non-significant at (p < 0.05), values for a particular column followed by different letters differ significantly (p < 0.05) J Food Sci Technol Author's personal copy
  • 7. diminished susceptibility of yoghurt to syneresis. Abd El- Khair (2009) concluded that yoghurts with added skim milk retentate displayed minimal free whey, whereas the control yoghurt was criticized for whey separation. Savello & Dargan, (1997) reported that, higher total solids content, par- ticularly high protein content might be attributed to the less whey expulsion in yoghurt made with added skim milk retentate. Textural properties Effect of different treatments on the instrumental texture attri- butes such as, firmness, stickiness, work of shear and work of adhesion of dahi was given in Fig. 4. The force necessary to attain a given deformation, called as firmness, is a commonly evaluated parameter while determining the texture of set-type cultured dairy products. It is the height of the peak force on the first compression cycle. Stickiness is the negative force of the bite representing the work necessary to pull the compressing plunger away from the sample. Work of shear and work of adhesion are the area under the curve of positive peak (firmness) and negative peak (stickiness), respectively. There was a significant difference observed in firmness (p < 0.05), stickiness (p < 0.01), work of shear (p < 0.01) and work of adhesion (p < 0.01) values of dahi prepared with different treatments. Firmness of UF1 and UF2 treated dahi was ob- served to be significantly high (p < 0.05) compared to UF3, UF4 and control (UF0) samples. Also Firmness of dahi pre- pared with treatment UF3 and UF4 was observed to be signif- icantly high (p < 0.05) compared to UF0. However, no statis- tical difference was observed in the firmness between UF3, UF4 and UF1 and UF2 dahi (p > 0.05). Stickiness of UF1 and UF2 treated dahi was significantly higher (p < 0.05) compared to UF3, UF4 and control (UF0). Moreover, stickiness of UF3 and UF4 treated dahi was significantly higher (p < 0.05) than UF0 treated dahi. However, the stickiness values of UF1 and UF2; UF3 and UF4 treated dahi samples were statistically not significant. Work of shear and work of adhesion of dahi had similar effects as that of firmness and stickiness. Lower firmness, stickiness, work of shear and work of adhesion of dahi prepared with treatments UF3 and UF4 may be due to the water addition for maintaining the same total solids level among all the treatments. Higher firmness, stickiness, work of shear and work of adhesion was observed in dahi prepared from ultrafiltration treatments, which could be due to the increase of protein content. Garg and Jain (1980) reported the same results and concluded that hardness and adhesiveness of curd increased with increase in the protein content. Abrahamsen and Holmen (1980) also reported that the yoghurt prepared with UF milk had higher firmness and 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0 2 4 6 8 10 12 Acidity(%LA) Incubation time (h) UF0 UF1 UF2 UF3 UF4 Fig. 1 Rate of acidity development in dahi prepared with different treatments 4.70 4.90 5.10 5.30 5.50 5.70 5.90 6.10 6.30 6.50 6.70 0 2 4 6 8 10 12 pH Incubation time (h) UF0 UF1 UF2 UF3 UF4 Fig. 2 Rateof decrease in pH of dahi prepared with different treatments J Food Sci Technol Author's personal copy
  • 8. viscosity compared to milk with added milk powder. Abd El- Khair (2009) reported that incorporation of skim milk retentate in yoghurt premix contributed to the increase of gel firmness when compared with the control yoghurt fortified only with skim milk powder. Each incremental increase in skim milk retentate required significantly greater force to pen- etrate the yoghurt gel, reflecting the effect of increased milk protein content (casein in particular) on gel firmness. Higher the protein content, the higher the firmness of yoghurts was observed. The reason for the somewhat lower firmness for yoghurt fortified only with skim milk powder, compared with that made with skim milk retentate added may be due to the partial denaturation of the whey proteins during the manufac- ture of milk powder. Increasing the total solids, especially milk protein, in yoghurt increased the density of the gel network and reduced pore size. Consequently, water is bound more firmly in the product, increasing the firmness of the yoghurt. White (1995) reported that increasing protein content in yoghurt resulted in an increase in the level of bound water (water of hydrated proteins) and led to firm and viscous yoghurts. Yoghurts made from milk concentrated by UF were firmer than those made from milk concentrated by evaporation or by the addition of skim milk powder (Becker and Puhan 1989; Savello and Dargan 1995) to similar protein levels. Sensory attributes The effect of different treatments on the sensory attributes of prepared dahi has been presented in Fig. 5. Significant in- crease (p < 0.01) was observed between body and texture as well as overall acceptability scores of dahi prepared with dif- ferent UF treatments (UF1, UF2, UF3 and UF4) than control sample (UF0). Statistical difference was not observed in fla- vour, colour and appearance and acidity scores of dahi pre- pared with different treatments. Also, body and texture and overall acceptability scores of dahi prepared with ultrafiltra- tion treatment (UF1, UF2, UF3 and UF4) were not different from control (UF0). Better body and texture and overall acceptability scores of dahi prepared with ultrafiltration treatment may be due to higher level of protein content. 0.0 0.1 0.1 0.2 0.2 0.3 0.3 0.4 0.4 UF0 UF1 UF2 UF3 UF4 Syneresis(ml) a b b b b Fig. 3 Effect of different treatments on the whey syneresis values of dahi. Ab mean values of treatments within a graph with different letters significantly differ (p < 0.01) Fig. 4 Effect of different treatments on textural quality of dahi: a Firmness; b Stickiness c Work of shear; and b Work of adhesion. Abc mean values of treatments within a graph with different letters significantly differ (p < 0.05) J Food Sci Technol Author's personal copy
  • 9. Garg and Jain (1980) also reported that the dahi prepared from milk having higher protein content scored highest, but no significant difference was observed between the flavour and smoothness scores and concluded that higher the protein content, the better the overall quality of the dahi. Biliaderis et al. (1992) also reported that skim milk concentrated to 12 % total solids by UF process can yield yoghurt products of de- sirable flavour, constituent profiles, texture and other sensory attributes. Correlation between chemical, instrumental texture and sensory attributes of dahi Total carbohydrates content (r = −0.982, P < 0.01), whey syneresis (r = −0.783, P < 0.01), stickiness (r = −0.729, P < 0.01) and work of adhesion (r = −0.684, P < 0.01) are negatively while body and texture (r = +0.600, P < 0.01), firmness (r = +0.574, P < 0.05) and work of shear (r = + 0.538, P < 0.05) of dahi are highly positively correlated with protein content. Whey syneresis (r = +0.780, P < 0.01), stick- iness (r = +0.697, P < 0.01) work of adhesion (r = +0.620, P < 0.01) are highly but body and texture (r = −0.608, P < 0.01), ash content (r = − 0.537, P < 0.05) and firmness (r = −0.527, P < 0.01) are negatively correlated with total carbohydrates content of the product. Body and texture (r = +0.559, P < 0.05), firmness (r = +0.452, P < 0.05) and pH content (r = +0.627, P < 0.01) of the product are positively but both stickiness (r = −0.982, P < 0.05) and whey syneresis (r = +0.982, P < 0.01) are negatively correlated with ash. Sensorial acidity (r = +0.468, P < 0.01) and instrumental work of adhesion (r = −0.445, P < 0.01) are positively and nega- tively correlated with total solids of the product. Product pH and acidity are negatively correlated with each other. Whey syneresis of dahi is highly correlated with stickiness (r = + 0.873, P < 0.01) and work of adhesion but negatively corre- lated with firmness (r = −0.801, P < 0.01), work of shear (r = −0.789, P < 0.01), body and texture (r = −0.687, P < 0.01) and overall acceptability (r = −0.982, P < 0.05). Body and texture (r = +0.796, P < 0.01), overall acceptability (r = +0.686, P < 0.01) and work of shear (r = +0.993, P < 0.01) are highly but stickiness (r = −0.916, P < 0.01) and work of adhesion (r = −0.938, P < 0.01) are negatively correlated with product firmness. Overall acceptability (r = +0.816, P < 0.01), color and appearance (r = +0.695, P < 0.01) highly while body Fig. 5 Effect of different treatments on sensory quality of dahi: e Flavour; f Body and texture g Acidity; h Colour and appearance; and i Overall acceptability. Ab mean values of treatments within a graph with different letters significantly differ (p < 0.05) J Food Sci Technol Author's personal copy
  • 10. and texture (r = +0.482, P < 0.01) and sensory acidity (r = +0.583, P < 0.01) are also well correlated with flavour of the product. Color and appearance is highly correlated with overall acceptability (r = +0.634, P < 0.01) of the product. Principal component analysis (PCA) PCA is a useful multivariate analysis procedure to describe interrelationships between multiple variables, which are achieved by reducing dimensions through lineal combinations of the original variables. PCA operation makes it possible to distinguish the fermented food samples and also identify the most important variables in a multivariate data set (Ghosh and Chattopadhyay 2012). In the present study, similarities and the differences among the sensory attributes, physico-chemical and instrumental textural attributes of 16 attributes were stud- ied using PCA. PCA of the 16 variables from different treat- ments resulted in four principal components (Table 2) with eigenvalues greater than 1.0, a common statistical cut-off point (Frau et al. 1999; Chapman et al. 2001). In the present study, the first four principal components (PC) explained 87.39 % of the relationship between the samples and the attri- butes studied (Table 2). Figure 6 depicts the resulting biplot of the first two components of the attributes of dahi samples. PC1 which accounted for 48.34 % of the data variance was char- acterized by protein content, firmness, work of shear, body and texture and opposed by total carbohydrate, stickiness, syneresis and work of adhesion. PC2 explained 15.73 % of the variation and was defined by titratable and sensory acidity and total solids and opposed by pH. The literature pertaining to application of PCA in food science, which reveals that the variation attributed by PC1, could be as low as 47 %. In a study on the application of PCA for the characterization of desirable attributes of baker’s yeast, the PC1 and PC2 accounted for 47.1 and 30.6 % of the variance (Oda and Ouchi 1989). Hence, the variance observed in the PC1 of the present study is in line with reports. The correlation Table 2 Eigen values, percentage variances and variable loadings for the four principal components Parameter PC1 PC2 PC3 PC4 Eigen values 7.73 2.52 2.37 1.36 Variance (%) 48.34 15.73 14.82 8.45 Cumulative variance (%) 48.34 64.07 78.89 87.39 Loadings Protein 0.753* −0.252 −0.379 −0.275 Lactose −0.726 0.377 0.301 0.359 Ash 0.609 −0.458 0.342 −0.081 Total solids 0.340 0.490 −0.144 0.577 pH 0.116 −0.794 0.528 0.137 Acidity 0.263 0.621 −0.677 −0.239 Syneresis −0.913 0.112 0.209 0.182 Firmness 0.914 −0.016 −0.086 0.301 Stickiness −0.928 0.100 0.219 −0.135 Work of shear 0.899 −0.009 −0.048 0.301 Work of adhesion −0.920 −0.054 0.263 −0.220 Flavour 0.483 0.562 0.482 −0.311 Body and texture 0.872 −0.151 0.311 0.016 Sensory acidity 0.288 0.480 0.601 0.291 Colour and appearance 0.401 0.412 0.448 −0.517 Overall acceptability 0.806 0.283 0.449 −0.100 * Loadings with an absolute value greater than 0.600 are shown in bold type Fig. 6 Principal component analysis J Food Sci Technol Author's personal copy
  • 11. between a component and a variable estimates the information they share. In PCA, this correlation is called as loading. The sum of the squared coefficients of correlation between a var- iable and all the components is equal to 1 (Abidi and Williams 2010). In the present work, loadings with an absolute value greater than 0.600 (shown in bold type in Table 2) represents a strong influence. The absolute correlation or loading of syn- eresis, firmness, stickiness, work of shear and work of adhe- sion was found to be more than 0.900, while sensory body and texture and overall acceptability loading was found to be more than 0.800 in PC1 indicating the strong influence on the qual- ity of UF dahi made. Conclusions In the present investigation, quality attributes of dahi manufactured from standardized milk obtained from different UF treatments (UF1, UF2, UF3, and UF4) were studied. Whey syneresis, textural properties and sensory attributes of these dahi samples were greatly improved compared to con- trol sample. Among four UF treatments, UF1 and UF2 had significantly (p < 0.05) better quality compared to other UF treatments (UF3 and UF4). Dahi prepared with UF treatments obtained better sensory scores than control sample for firm- ness, body and texture as well as overall acceptability. Moreover, UF treated samples (UF1, UF2, UF3, and UF4) did not show any whey syneresis. Increase in the protein con- tents did not hamper the growth of starter microorganisms and fermentation process. Hence, it could be concluded that good quality dahi can be manufactured by employing ultrafiltration technique which was also observed to overcome its quality problems like loose body, whey syneresis, high acidity, lump- iness etc. Acknowledgments Thankful acknowledgement to the Director, ICAR- National Dairy Research Institute for providing economic assistance in the form of Institute Research Project and other amenities for conducting the presented research work. References Abd El-Khair AA (2009) Production and evaluation of a high protein version of Non-fat yoghurt. Res. J. Agri. Biol. Sci. 5(4):310–316 Abidi H, Williams LJ (2010) Principal component analysis. Wiley Interdiscip Rev Comput Stat 2(4):433–459 Abrahamsen RK, Holmen TB (1980) Yoghurt from hyperfiltred and evaporated milk and from milk added milk powder. Milchwissenschaft 35:399–402 Amatayakul T, Sherkat F, Shah G (2006) Syneresis in set yoghurt as affected by EPS starter cultures and levels of solids. 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