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Mechanical vibration — Evaluation of machine
vibration by measurements on non-rotating parts
Part 3: Industrial machines with nominal power above 15 kW and nominal
speeds between 120 r/min and 15 000 r/min when measured in situ
BS ISO 10816-3:2009+A1:2017
BSI Standards Publication
National foreword
This British Standard is the UK implementation of
ISO 10816-3:2009+A1:2017. It supersedes BS ISO 10816-3:2009, which
is withdrawn.
The start and finish of text introduced or altered by amendment is
indicated in the text by tags. Tags indicating changes to ISO text carry
the number of the ISO amendment. For example, text altered by ISO
amendment 1 is indicated by  .
The UK participation in its preparation was entrusted to Technical
Committee GME/21/5, Mechanical vibration, shock and condition
monitoring - Vibration of machines.
A list of organizations represented on this committee can be obtained on
request to its secretary.
This publication does not purport to include all the necessary provisions
of a contract. Users are responsible for its correct application.
© The British Standards Institution 2017
Published by BSI Standards Limited 2017
ISBN 978 0 580 94287 7
ICS 21.020; 17.160
Compliance with a British Standard cannot confer immunity from
legal obligations.
This British Standard was published under the authority of the
Standards Policy and Strategy Committee on 1 February 2009.
Amendments/corrigenda issued since publication
Date Text affected
31 October 2017 Implementation of ISO Amendment 1:2017
BRITISH STANDARD
BS ISO 10816-3:2009+A1:2017
© ISO 2009
Mechanical vibration — Evaluation of
machine vibration by measurements
on non-rotating parts —
Part 3:
Industrial machines with nominal
power above 15 kW and nominal
speeds between 120 r/min and 15 000
r/min when measured in situ
Vibrations mécaniques — Évaluation des vibrations des machines par
mesurages sur les parties non tournantes —
Partie 3: Machines industrielles de puissance nominale supérieure à
15 kW et de vitesse nominale de fonctionnement entre 120 r/min et
15 000 r/min, lorsqu'elles sont mesurées in situ
INTERNATIONAL
STANDARD
ISO
10816-3
Second edition
2009-02-01
Reference number
ISO 10816-3:2009(E)
BS ISO 10816-3:2009+A1:2017

ISO 10816-3:2009(E)

ii © ISO 2009 – All rights reserved
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BS ISO 10816-3:2009+A1:2017

ISO 10816-3:2009(E)

Foreword.........................................................................................................................................................................................................................................iv
Introduction...................................................................................................................................................................................................................................v
1 Scope..................................................................................................................................................................................................................................1
2 Normative references.......................................................................................................................................................................................2
3 Measurement procedures and operational conditions.................................................................................................2
3.1 General............................................................................................................................................................................................................ 2
3.2 Measurement equipment................................................................................................................................................................ 2
3.3 Measurement locations.................................................................................................................................................................... 3
3.4 Continuous and non-continuous monitoring................................................................................................................ 3
3.5 Operational conditions..................................................................................................................................................................... 3
4 Machine classification......................................................................................................................................................................................5
4.1 General............................................................................................................................................................................................................ 5
4.2 Classification according to machine type, rated power or shaft height.................................................. 5
4.3 Classification according to support flexibility.............................................................................................................. 6
5 Evaluation.....................................................................................................................................................................................................................6
5.1 General............................................................................................................................................................................................................ 6
5.2 Criterion I: Vibration magnitude.............................................................................................................................................. 6
5.2.1 General...................................................................................................................................................................................... 6
5.2.2 Evaluation zones............................................................................................................................................................... 6
5.2.3 Evaluation zone limits.................................................................................................................................................. 7
5.2.4 Axial vibration..................................................................................................................................................................... 7
5.3 Criterion II: Change in vibration magnitude.................................................................................................................. 7
5.4 Operational limits.................................................................................................................................................................................. 8
5.4.1 Setting of ALARMS........................................................................................................................................................... 8
5.4.2 Setting of TRIPS................................................................................................................................................................. 8
5.5 Supplementary procedures/criteria..................................................................................................................................... 8
5.6 Evaluation based on vibration vector information................................................................................................... 9
Annex A (normative) Evaluation zone boundaries..............................................................................................................................10
Bibliography..............................................................................................................................................................................................................................12
© ISO 2009 – All rights reserved iii
Contents Page
BS ISO 10816-3:2009+A1:2017

ISO 10816-3:2009(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national
standards bodies (ISO member bodies). The work of preparing International Standards is normally
carried out through ISO technical committees. Each member body interested in a subject for which
a technical committee has been established has the right to be represented on that committee.
International organizations, governmental and non-governmental, in liaison with ISO, also take part
in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all
matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 108, Mechanical vibration, shock and
condition monitoring, Subcommittee SC 2, Measurement and evaluation of mechanical vibration and shock
as applied to machines, vehicles and structures.
This second edition cancels and replaces the first edition (ISO 10816-3:1998), which has been
technically revised. The main change is the deletion of pumps from the scope, which are now dealt with
in ISO 10816-7.
A list of all parts in the ISO 10816 series can be found on the ISO website.

iv © ISO 2009 – All rights reserved
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ISO 10816-3:2009(E)
Introduction
ISO 20816-1 gives general guidelines for evaluating the vibration of various machine types when
the vibration measurements are made on rotating and on non-rotating (and, where applicable, non-
reciprocating) parts of complete machines. This part of ISO 10816 provides specific guidance for
assessing the severity of vibration measured on bearings, bearing pedestals, or housings of industrial
machines when measurements are made in situ.
Two criteria are provided for assessing the machine vibration. One criterionconsiders the magnitude
of the observed vibration; the second considers the changes in the magnitude. It must be recognized,
however, that these criteria do not form the only basis for judging the severity of vibration. For some
machine types, it is also common to judge the vibration based on measurements taken on the rotating
shafts. Shaft vibration measurement requirements and criteria are addressed in separate documents,
namely ISO 7919-3 and ISO 20816-1.

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Mechanical vibration — Evaluation of machine vibration
by measurements on non-rotating parts —
Part 3:
Industrial machines with nominal power above 15 kW
and nominal speeds between 120 r/min and 15 000 r/min
when measured in situ
1 Scope
This part of ISO 10816 gives criteria for assessing vibration levels when measurements are made in
situ. The criteria specified apply to machine sets having a power above 15 kW and operating speeds
between 120 r/min and 15 000 r/min.
The machine sets covered by this part of ISO 10816 include:
— steam turbines and generators with outputs less than or equal to 40 MW;
— steam turbines and generators with outputs greater than 40 MW and speeds other than 1 500 r/min,
1 800 r/min, 3 000 r/min or 3 600 r/min (although generators seldom fall into this category);
— rotary compressors;
— industrial gas turbines with outputs less than or equal to 3 MW;
— electrical motors of any type;
— blowers or fans.
NOTE However, the vibration criteria presented in this part of ISO 10816 are generally only applicable
to fans with power ratings greater than 300 kW or fans which are not flexibly supported. As and when
circumstances permit, recommendations for other types of fans, including those with lightweight sheet metal
construction, will be prepared. Until such time, classifications can be agreed between the manufacturer and
the customer, using results of previous operational experience, see also ISO 14694.
The following are excluded from this part of ISO 10816:
— steam turbines and/or generators with outputs greater than 40 MW and speeds of 1 500 r/min,
1 800 r/min, 3 000 r/min or 3 600 r/min (see ISO 20816-2);
— gas turbine sets with outputs greater than 3 MW (see ISO 10816-4 and ISO 20816-2);
— machine sets in hydraulic power generating and pumping plants (see ISO 10816-5);
— machines coupled to reciprocating machines (see ISO 10816-6);
— rotodynamic pumps including integrated electric motors, i.e. where the impeller is mounted directly
on the motor shaft or is rigidly attached to it (see ISO 10816-7);
— rotary positive displacement compressors (e. g. screw compressors);
— reciprocating compressors (see ISO 10816-8);
— reciprocating pumps;
INTERNATIONAL STANDARD ISO 10816-3:2009(E)
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ISO 10816-3:2009(E)
— submerged motor-pumps;
— wind turbines.
The criteria of this part of ISO 10816 apply to in situ broad-band vibration measurements taken on the
bearings, bearing pedestals, or housing of machines under steady-state operating conditions within
the nominal operating speed range. They relate to both acceptance testing and operational monitoring.
The evaluation criteria of this part of ISO 10816 are designed to apply to both continuous and non-
continuous monitoring situations.
This part of ISO 10816 encompasses machines which may have gears or rolling element bearings, but
does not address the diagnostic evaluation of the condition of those gears or bearings.
The criteria are applicable only for the vibration produced by the machine set itself and not for vibration
which is transmitted to the machine set from external sources.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 496, Driving and driven machines — Shaft heights
ISO 2954, Mechanical vibration of rotating and reciprocating machinery — Requirements for instruments
for measuring vibration severity
ISO 20816-1, Mechanical vibration — Measurement and evaluation of machine vibration — Part 1:
General guidelines
3 Measurement procedures and operational conditions
3.1 General
The general measurement procedures are in accordance with ISO 20816-1, subject to the
recommendations specified below.
3.2 Measurement equipment
The measurement equipment shall be capable of measuring broad-band root-mean-square (r.m.s.)
vibration with flat response over a frequency range of at least 10 Hz to 1 000 Hz in accordance with
the requirements of ISO 2954. Depending on the vibration criteria, this may require measurements of
displacement or velocity or combinations of these (see ISO 20816-1). However, for machines with
speeds approaching or below 600 r/min, the lower limit of the flat response frequency range shall not
be greater than 2 Hz.
NOTE If the measurement equipment is also to be used for diagnostic purposes, an upper frequency limit
higher than 1 000 Hz may be necessary.
Care should be taken to ensure that the measuring system is not influenced by environmental
factors such as:
— temperature variations;
— magnetic fields;
— sound fields;
— power source variations;

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ISO 10816-3:2009(E)
— transducer cable length;
— transducer orientation.
Particular attention should be given to ensure that the vibration transducers are correctly mounted
and that such mountings do not degrade the accuracy of the measurements.
3.3 Measurement locations
Measurements will usually be taken on exposed parts of the machine that are normally accessible.
Care shall be taken to ensure that measurements reasonably represent the vibration of the bearing
housing and do not include any local resonances or amplification. The locations and directions of
vibration measurements shall be such that they provide adequate sensitivity to the machine dynamic
forces. Typically, this will require two orthogonal radial measurement locations on each bearing cap
or pedestal, as shown in Figure 1 (for horizontally mounted machines) and Figure 2 (for vertically
mounted machines).
NOTE Figure 2, which is taken from IEC 60034-14, shows a motor mounted vertically on a solid steel
plate or flange (e.g. of a driven machine) with a bore hole in the centre of the shaft extension. The main purpose of
this figure is to identify the measuring points for a vertical machine.
The transducers may be placed at any angular position on the bearing housings or pedestals. Vertical
and horizontal directions are usually preferred for horizontally mounted machines. For vertical or
inclined machines, the location that gives the maximum vibration reading, usually in the direction
of the elastic axis, shall be one of those used. In some cases it may be recommended to measure also
in the axial direction (see 5.2.4). The specific locations and directions shall be recorded with the
measurement.
A single transducer may be used on a bearing cap or pedestal in place of the more typical pair of
orthogonal transducers if it is known to provide adequate information on the magnitude of the machine
vibration. However, caution should be observed when evaluating vibration from a single transducer
at a measurement plane since it may not be oriented to provide a reasonable approximation to the
maximum value at that plane.
3.4 Continuous and non-continuous monitoring
It is common practice on large or critical machinery to have installed instrumentation for continuous
on-line monitoring of vibration values at key measurement points. For many machines, mainly those
of small size or power, continuous monitoring of the vibration parameters is not necessarily carried
out. Changes in unbalance, bearing performance, alignment, etc. can be detected with sufficient
reliability from periodic measurements with permanently installed or hand-held instruments. The use
of computers for trend analysis and warning against malfunctions is also becoming more common.
3.5 Operational conditions
Measurements shall be carried out when the rotor and the main bearings have reached their normal
steady-state operating temperatures and with the machine running under specified conditions, for
example at rated speed, voltage, flow, pressure and load.
On machines with varying speeds or loads, measurements shall be made at all conditions at which the
machine would be expected to operate for prolonged periods. The maximum measured value under
these conditions shall be considered representative of vibration severity.
If the measured vibration is greater than the acceptance criteria allowed and excessive background
vibration is suspected, measurements should be made with the machine shut down to determine the
degree of external influence. If the vibration with the machine stationary exceeds 25 % of the value

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ISO 10816-3:2009(E)
measured when the machine is running, corrective action may be necessary to reduce the effect of
background vibration.
NOTE In some cases the effect of background vibration may be nullified by spectrum analysis or by
eliminating the offending external source.
NOTE Measurements to be made at the bearing housing or, if not accessible, then at positions as close as
possible to the bearing housings which provide adequate sensitivity to the machine dynamic forces.
Figure 1 — Measuring points for a horizontally mounted machine

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ISO 10816-3:2009(E)
NOTE Measurements to be made at the bearing housing or, if not accessible, then at positions as close as
possible to the bearing housings which provide adequate sensitivity to the machine dynamic forces.
Figure 2 — Measuring points for a vertically mounted machine
4 Machine classification
4.1 General
In this part of ISO 10816, the vibration severity is classified according to the following parameters:
— machine type;
— rated power or shaft height;
— support system flexibility.
4.2 Classification according to machine type, rated power or shaft height
Significant differences in design, type or bearings and support structures require a separation into two
different machine groups (the shaft height, H, is in accordance with ISO 496). Machines of these two
groups may have horizontal, vertical or inclined shafts and can be mounted on rigid or flexible supports.
Group 1: Large machines with rated power above 300 kW; electrical machines with shaft
height H ≥ 315 mm.
These machines normally have sleeve bearings. The range of operating or nominal speeds is relatively
broad and ranges from 120 r/min to 15 000 r/min.
Group 2: Medium-sized machines with a rated power above 15 kW up to and including 300 kW;
electrical machines with shaft height 160 mm ≤ H  315 mm.
These machines normally have rolling element bearings and operating speeds above 600 r/min.
NOTE 1 The shaft height, H, of a machine is defined in accordance with ISO 496 as the distance, measured
on the machine ready for delivery, between the centreline of the shaft and the base plane of the machine itself
(see Figure 1).

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NOTE 2 The shaft height of a machine without feet, or a machine with raised feet, or any vertical machine, is to
be taken as the shaft height of a machine in the same basic frame, but of the horizontal shaft foot-mounting type.
When the frame is unknown, half of the machine diameter should be used.
4.3 Classification according to support flexibility
Two conditions are used to classify the support assembly flexibility in specified directions:
— rigid supports;
— flexible supports.
These support conditions are determined by the relationship between the machine and foundation
flexibilities. If the lowest natural frequency of the combined machine and support system in the direction
of measurement is higher than its main excitation frequency (this is in most cases the rotational
frequency) by at least 25 %, then the support system may be considered rigid in that direction. All other
support systems may be considered flexible.
As typical examples, large and medium-sized electric motors, mainly with low speeds, would normally
have rigid supports, whereas turbo-generators or compressors with power greater than 10 MW and
vertical machine sets would usually have flexible supports.
In some cases, a support assembly may be rigid in one measuring direction and flexible in the other. For
example, the lowest natural frequency in the vertical direction may be well above the main excitation
frequency, while the horizontal natural frequency may be considerably less. Such a system would be
stiff in the vertical plane but flexible in the horizontal. In such cases, the vibration should be evaluated
in accordance with the support classification which corresponds to the measurement direction.
If the class of a machine-support system cannot be readily determined from drawings and calculation,
it may be determined by testing.
5 Evaluation
5.1 General
ISO 20816-1 provides a general description of the two evaluation criteria used to assess vibration
severity on various classes of machines. One criterion considers the magnitude of observed broad-
band vibration; the second considers changes in magnitude, irrespective of whether they are increases
or decreases.
5.2 Criterion I: Vibration magnitude
5.2.1 General
This criterion is concerned with defining limits for vibration magnitude consistent with acceptable
dynamic loads on the bearings and acceptable vibration transmission into the environment through
the support structure and foundation. The maximum vibration magnitude observed at each bearing or
pedestal is assessed against the evaluation zones for the support class. The evaluation zones have been
established from international experience.
5.2.2 Evaluation zones
The following evaluation zones are defined to permit a qualitative assessment of the vibration of a given
machine and provide guidelines on possible actions.
Zone A: The vibration of newly commissioned machines normally falls within this zone.
Zone B: Machines with vibration within this zone are normally considered acceptable for unrestricted
long-term operation.

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ISO 10816-3:2009(E)
Zone C: Machines with vibration within this zone are normally considered unsatisfactory for long-term
continuous operation. Generally, the machine may be operated for a limited period in this condition
until a suitable opportunity arises for remedial action.
Zone D: Vibration values within this zone are normally considered to be of sufficient severity to cause
damage to the machine.
Numerical values assigned to the zone boundaries are not intended to serve as acceptance specifications,
which shall be subject to agreement between the machine manufacturer and the customer. However,
these values provide guidelines for ensuring that gross deficiencies or unrealistic requirements are
avoided. In certain cases, there may be specific features associated with a particular machine which
would require the use of different zone boundary values (higher or lower). In such cases, it is normally
necessary for the manufacturer to explain the reasons for this and, in particular, to confirm that the
machine would not be endangered by operating with higher vibration values.
5.2.3 Evaluation zone limits
The values for the zone boundaries which are given in Table A.1 and Table A.2 are based on the
maximum broad-band values of velocity and displacement when measurements are taken from two
orthogonally oriented radial transducers. Therefore when using these tables, the higher of each of
the values measured from the two transducers in each measurement plane should be used. When the
maximum measured values of velocity and displacement are compared to the corresponding values in
Table A.1 and Table A.2, the severity zone which is most restrictive shall apply.
5.2.4 Axial vibration
It is not common practice to measure axial vibration on main radial load-carrying bearings during
continuous operational monitoring. Such measurements are primarily used during periodic vibration
surveys or for diagnostic purposes. Certain faults are more easily detected in the axial direction.
Specific axial vibration criteria are at the moment only given in the case of thrust bearings where axial
vibration correlates with axial pulsations which could cause damage to the axial load-carrying surfaces.
The criteria of Table A.1 and Table A.2 apply to radial vibration on all bearings and to axial vibration on
thrust bearings.
5.3 Criterion II: Change in vibration magnitude
This criterion provides an assessment of a change in vibration magnitude from a previously established
reference value. A significant change in broad-band vibration magnitude may occur, which requires
some action even though zone C of Criterion I has not been reached. Such changes can be instantaneous
or progressive over time and may indicate incipient damage or some other irregularity. Criterion II is
specified on the basis of the change in broad-band vibration magnitude occurring under steady-state
operating conditions. Steady-state operating conditions should be interpreted to include small changes
in the machine power or operational conditions.
When Criterion II is applied, the vibration measurements being compared shall be taken at the same
transducer location and orientation, and under approximately the same machine operating conditions.
Obvious changes in the normal vibration magnitudes, regardless of their total amount, should be
investigated so that a dangerous situation may be avoided. When an increase or decrease in vibration
magnitude exceeds 25 % of the upper value of zone B, as defined in Table A.1 and Table A.2, such
changes should be considered significant, particularly if they are sudden. Diagnostic investigations
should then be initiated to ascertain the reason for the change and to determine what further actions
are appropriate.
NOTE The 25 % value is provided as a guideline for a significant change in vibration magnitude, but other
values may be used based on experience with a specific machine.

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5.4 Operational limits
For long-term operation, it is common practice to establish operational vibration limits. These limits
take the form of ALARMS and TRIPS.
ALARMS: To provide a warning that a defined value of vibration has been reached or a significant
change has occurred, at which remedial action may be necessary. In general, if an ALARM situation
occurs, operation can continue for a period whilst investigations are carried out to identify the reason
for the change in vibration and define any remedial action.
TRIPS: To specify the magnitude of vibration beyond which further operation of the machine may cause
damage. If the TRIP limit is exceeded, immediate action should be taken to reduce the vibration or the
machine should be shut down.
Different operational limits, reflecting differences in dynamic loading and support stiffness, may be
specified for different measurement positions and directions.
5.4.1 Setting of ALARMS
The ALARM limits may vary considerably, up or down, for different machines. The values chosen will
normally be set relative to a baseline value determined from experience for the measurement position
or direction for that particular machine.
It is recommended that the ALARM limit be set higher than the baseline by an amount equal to 25 % of
the upper limit of zone B. If the baseline is low, the ALARM may be below zone C.
Where there is no established baseline (for example with a new machine) the initial ALARM setting
should be based either on experience with other similar machines or relative to agreed acceptance
values. After a period of time, the steady-state baseline value will be established and the ALARM setting
should be adjusted accordingly.
It is recommended that the ALARM limit not normally exceed 1,25 times the upper limit of zone B.
If the steady-state baseline changes (for example after a machine overhaul), the ALARM setting should
be revised accordingly.
5.4.2 Setting of TRIPS
The TRIP limits will generally relate to the mechanical integrity of the machine and be dependent on
any specific design features which have been introduced to enable the machine to withstand abnormal
dynamic forces. The values used will, therefore, generally be the same for all machines of similar design
and would not normally be related to the steady-state baseline value used for setting ALARMS.
There may, however, be differences for machines of different design and it is not possible to give
clear guidelines for absolute TRIP limits. In general, the TRIP limit will be within zone C or D, but it is
recommended that the TRIP limit not exceed 1,25 times the upper limit of zone C.
5.5 Supplementary procedures/criteria
The measurement and evaluation of machine vibration given in this part of ISO 10816 may be
supplemented by shaft vibration measurements and the applicable criteria given in ISO 7919-3.
It is important to recognize that there is no simple way to relate bearing housing vibration to shaft
vibration, or vice versa. The difference between the shaft absolute and shaft relative measurements is
related to the bearing housing vibration but may not be numerically equal to it because of phase angle
differences. Thus, when the criteria of this part of ISO 10816 and those of ISO 7919-3 are both
applied in the assessment of machine vibration, independent shaft and bearing housing (or pedestal)
vibration measurements shall be made. If application of the different criteria leads to different
assessments of vibration severity, the more restrictive zone classification is considered to apply.

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5.6 Evaluation based on vibration vector information
The evaluation considered in this part of ISO 20816-1 is limited to broad-band vibration without
reference to frequency components or phase. This will, in most cases, be adequate for acceptance testing
and for operational monitoring purposes. However, for long-term condition monitoring purposes and
for diagnostics, the use of vibration vector information is particularly useful for detecting and defining
changes in the dynamic state of the machine. In some cases, these changes would go undetected when
using only broad-band vibration measurements (see, for example, ISO 10816-1).
Phase- and frequency-related vibration information is being used increasingly for monitoring and
diagnostic purposes. The specification of criteria for this, however, is beyond the current scope of this
part of ISO 10816.

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ISO 10816-3:2009(E)
Annex A
(normative)
Evaluation zone boundaries
It has been found that vibration velocity is sufficient to characterize the zone boundary values of
vibration over a wide range of machine types and machine operating speeds. The main evaluation
quantity is therefore the overall r.m.s. value of vibration velocity.
NOTE In many cases, it was customary to measure vibration with instruments scaled to read peak rather
than r.m.s. vibration values.
If the vibration wave form is basically a single sinusoid, a simple relationship exists between peak and r.m.s.
values and the zone boundaries in the tables can be readily expressed in zero-to-peak values by multiplying by
or in peak-to-peak values by multiplying by Alternatively, the measured zero-to-peak vibration values
can be divided by and judged against the r.m.s. criteria of Table A.1 or Table A.2.
For many machines, it is common for the vibration to be predominantly at the machine’s running frequency.
For such cases and when peak rather than r.m.s. values of vibration are being measured, tables equivalent to
Tables A.1 and A.2 can be constructed. The zone boundaries of the given tables are multiplied by a factor of to
produce such equivalent tables for assessing peak vibration severity if only one frequency is present.
It is recognized that the use of a single value of vibration velocity, regardless of frequency, can lead to
unacceptably large vibration displacements. This is particularly so for machines with low operating
speeds when the once-per-revolution vibration component is dominant. Similarly, constant velocity
criteria for machines with high operating speeds, or with a significant vibration energy concentrated in
a high-frequency range, can lead to unacceptably high acceleration values. Ideally, acceptance criteria
should be provided in terms of displacement, velocity and acceleration, depending on the speed range
and type of machine. At present, however, vibration zone boundary values are given only in terms of
velocity and displacement. They are presented in the general form of Table A.1 and Table A.2 for the
machine groups covered by this part of ISO 10816.
The limits apply to the broad-band r.m.s. values of vibration velocity and displacement in the frequency
range from 10 Hz to 1 000 Hz, or for machines with speeds below 600 r/min from 2 Hz to 1 000 Hz. In
most cases, it is sufficient to measure only vibration velocity. If the vibration spectrum is expected to
contain low-frequency components the evaluation should be based on broad-band measurements of
both velocity and displacement.
Machines of all groups can be installed on rigid or flexible supports. For both, different evaluation
zone values are provided in Table A.1 and Table A.2. Guidelines for the support classification are given
in Clause 4.
Table A.1 — Classification of vibration severity zones for machines of Group 1: Large machines
with rated power above 300 kW and not more than 50 MW; electrical machines with shaft
height H ≥ 315 mm
Support class Zone boundary r.m.s. displacement r.m.s. velocity
µm mm/s
A/B 29 2,3
Rigid B/C 57 4,5
C/D 90 7,1
A/B 45 3,5
Flexible B/C 90 7,1

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Support class Zone boundary r.m.s. displacement r.m.s. velocity
µm mm/s
C/D 140 11,0
Table A.2 — Classification of vibration severity zones for machines of Group 2: Medium-sized
machines with rated power above 15 kW up to and including 300 kW; electrical machines with
shaft height 160 mm ≤ H  315 mm
Support class Zone boundary r.m.s. displacement r.m.s. velocity
µm mm/s
A/B 22 1,4
Rigid B/C 45 2,8
C/D 71 4,5
A/B 37 2,3
Flexible B/C 71 4,5
C/D 113 7,1
NOTE 1 These values apply to radial vibration measurements on all bearings, bearing pedestals, or housings
of machines and to axial vibration measurements on thrust bearings under steady-state operating conditions at
rated speed or within the specified speed range. They do not apply when the machine is undergoing a transient
condition (i.e. changing speed or load).
NOTE 2 Different and/or higher values are possible for specific machines or special support and operating
conditions. All such cases are subject to agreement between the manufacturer and the customer.
NOTE 3 At present it is not common practice to monitor the acceleration value of these machines. Information
on acceleration values is welcome and users are encouraged to communicate to the national standards body in
the country of origin for transmission to the secretariat of ISO/TC 108/SC 2.

© ISO 2009 – All rights reserved 11
BS ISO 10816-3:2009+A1:2017

ISO 10816-3:2009(E)
Bibliography
[1] ISO 2041, Mechanical vibration, shock and condition monitoring — Vocabulary
[2] ISO 5348, Mechanical vibration and shock — Mechanical mounting of accelerometers
[3] ISO 7919-3, Mechanical vibration — Evaluation of machine vibration by measurements on rotating
shafts — Part 3: Coupled industrial machines
[4] ISO 10816-4, Mechanical vibration — Evaluation of machine vibration by measurements on non-
rotating parts — Part 4: Gas turbine sets with fluid-film bearings
[5] ISO 10816-6, Mechanical vibration — Evaluation of machine vibration by measurements on non-
rotating parts — Part 6: Reciprocating machines with power ratings above 100 kW
[6] ISO 10816-7, Mechanical vibration — Evaluation of machine vibration by measurements on non-rotating
parts — Part 7: Rotodynamic pumps for industrial applications, including measurements on rotating shafts
[7] ISO 10816-8, Mechanical vibration — Evaluation of machine vibration by measurements on non-
rotating parts — Part 8: Reciprocating compressor systems
[8] ISO 13373-1, Condition monitoring and diagnostics of machines — Vibration condition monitoring —
Part 1: General procedures
[9] ISO 13373-2, Condition monitoring and diagnostics of machines — Vibration condition monitoring —
Part 2: Processing, analysis and presentation of vibration data
[10] ISO 13373-3, Condition monitoring and diagnostics of machines — Vibration condition monitoring —
Part 3: Guidelines for vibration diagnosis
[11] ISO 14694, Industrial fans — Specifications for balance quality and vibration levels
[12] ISO 20816-2, Mechanical vibration — Measurement and evaluation of machine vibration — Part 2:
Land-based gas turbines, steam turbines and generators in excess of 40 MW, with fluid-film bearings and
rated speeds of 1 500 r/min, 1 800 r/min, 3 000 r/min and 3 600 r/min
[13] ISO 20816-5, Mechanical vibration — Measurement and evaluation of machine vibration — Part 5:
Machine sets in hydraulic power generating and pump-storage plants
[14] ISO 21940-11, Mechanical vibration — Rotor balancing — Part 11: Procedures and tolerances for
rotors with rigid behaviour
[15] ISO 21940-12, Mechanical vibration — Rotor balancing — Part 12: Procedures and tolerances for
rotors with flexible behaviour
[16] ISO 21940-31, Mechanical vibration — Rotor balancing — Part 31: Susceptibility and sensitivity of
machines to unbalance
[17] IEC 60034-14, Rotating electrical machines — Part 14: Mechanical vibration of certain machines with
shaft heights 56 mm and higher — Measurement, evaluation and limits of vibration severity

12 © ISO 2009 – All rights reserved
BS ISO 10816-3:2009+A1:2017
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BS ISO 10816-3-2009+A1-2017.pdf

  • 1. Mechanical vibration — Evaluation of machine vibration by measurements on non-rotating parts Part 3: Industrial machines with nominal power above 15 kW and nominal speeds between 120 r/min and 15 000 r/min when measured in situ BS ISO 10816-3:2009+A1:2017 BSI Standards Publication
  • 2. National foreword This British Standard is the UK implementation of ISO 10816-3:2009+A1:2017. It supersedes BS ISO 10816-3:2009, which is withdrawn. The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to ISO text carry the number of the ISO amendment. For example, text altered by ISO amendment 1 is indicated by  . The UK participation in its preparation was entrusted to Technical Committee GME/21/5, Mechanical vibration, shock and condition monitoring - Vibration of machines. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. © The British Standards Institution 2017 Published by BSI Standards Limited 2017 ISBN 978 0 580 94287 7 ICS 21.020; 17.160 Compliance with a British Standard cannot confer immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 1 February 2009. Amendments/corrigenda issued since publication Date Text affected 31 October 2017 Implementation of ISO Amendment 1:2017 BRITISH STANDARD BS ISO 10816-3:2009+A1:2017
  • 3. © ISO 2009 Mechanical vibration — Evaluation of machine vibration by measurements on non-rotating parts — Part 3: Industrial machines with nominal power above 15 kW and nominal speeds between 120 r/min and 15 000 r/min when measured in situ Vibrations mécaniques — Évaluation des vibrations des machines par mesurages sur les parties non tournantes — Partie 3: Machines industrielles de puissance nominale supérieure à 15 kW et de vitesse nominale de fonctionnement entre 120 r/min et 15 000 r/min, lorsqu'elles sont mesurées in situ INTERNATIONAL STANDARD ISO 10816-3 Second edition 2009-02-01 Reference number ISO 10816-3:2009(E) BS ISO 10816-3:2009+A1:2017
  • 4.  ISO 10816-3:2009(E)  ii © ISO 2009 – All rights reserved COPYRIGHT PROTECTED DOCUMENT © ISO 2009, Published in Switzerland All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of the requester. ISO copyright office Ch. de Blandonnet 8 • CP 401 CH-1214 Vernier, Geneva, Switzerland Tel. +41 22 749 01 11 Fax +41 22 749 09 47 copyright@iso.org www.iso.org BS ISO 10816-3:2009+A1:2017
  • 5.  ISO 10816-3:2009(E)  Foreword.........................................................................................................................................................................................................................................iv Introduction...................................................................................................................................................................................................................................v 1 Scope..................................................................................................................................................................................................................................1 2 Normative references.......................................................................................................................................................................................2 3 Measurement procedures and operational conditions.................................................................................................2 3.1 General............................................................................................................................................................................................................ 2 3.2 Measurement equipment................................................................................................................................................................ 2 3.3 Measurement locations.................................................................................................................................................................... 3 3.4 Continuous and non-continuous monitoring................................................................................................................ 3 3.5 Operational conditions..................................................................................................................................................................... 3 4 Machine classification......................................................................................................................................................................................5 4.1 General............................................................................................................................................................................................................ 5 4.2 Classification according to machine type, rated power or shaft height.................................................. 5 4.3 Classification according to support flexibility.............................................................................................................. 6 5 Evaluation.....................................................................................................................................................................................................................6 5.1 General............................................................................................................................................................................................................ 6 5.2 Criterion I: Vibration magnitude.............................................................................................................................................. 6 5.2.1 General...................................................................................................................................................................................... 6 5.2.2 Evaluation zones............................................................................................................................................................... 6 5.2.3 Evaluation zone limits.................................................................................................................................................. 7 5.2.4 Axial vibration..................................................................................................................................................................... 7 5.3 Criterion II: Change in vibration magnitude.................................................................................................................. 7 5.4 Operational limits.................................................................................................................................................................................. 8 5.4.1 Setting of ALARMS........................................................................................................................................................... 8 5.4.2 Setting of TRIPS................................................................................................................................................................. 8 5.5 Supplementary procedures/criteria..................................................................................................................................... 8 5.6 Evaluation based on vibration vector information................................................................................................... 9 Annex A (normative) Evaluation zone boundaries..............................................................................................................................10 Bibliography..............................................................................................................................................................................................................................12 © ISO 2009 – All rights reserved iii Contents Page BS ISO 10816-3:2009+A1:2017
  • 6.  ISO 10816-3:2009(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents). Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement. For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISO's adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html. This document was prepared by Technical Committee ISO/TC 108, Mechanical vibration, shock and condition monitoring, Subcommittee SC 2, Measurement and evaluation of mechanical vibration and shock as applied to machines, vehicles and structures. This second edition cancels and replaces the first edition (ISO 10816-3:1998), which has been technically revised. The main change is the deletion of pumps from the scope, which are now dealt with in ISO 10816-7. A list of all parts in the ISO 10816 series can be found on the ISO website.  iv © ISO 2009 – All rights reserved BS ISO 10816-3:2009+A1:2017
  • 7.  ISO 10816-3:2009(E) Introduction ISO 20816-1 gives general guidelines for evaluating the vibration of various machine types when the vibration measurements are made on rotating and on non-rotating (and, where applicable, non- reciprocating) parts of complete machines. This part of ISO 10816 provides specific guidance for assessing the severity of vibration measured on bearings, bearing pedestals, or housings of industrial machines when measurements are made in situ. Two criteria are provided for assessing the machine vibration. One criterionconsiders the magnitude of the observed vibration; the second considers the changes in the magnitude. It must be recognized, however, that these criteria do not form the only basis for judging the severity of vibration. For some machine types, it is also common to judge the vibration based on measurements taken on the rotating shafts. Shaft vibration measurement requirements and criteria are addressed in separate documents, namely ISO 7919-3 and ISO 20816-1.  © ISO 2009 – All rights reserved v BS ISO 10816-3:2009+A1:2017
  • 9.  Mechanical vibration — Evaluation of machine vibration by measurements on non-rotating parts — Part 3: Industrial machines with nominal power above 15 kW and nominal speeds between 120 r/min and 15 000 r/min when measured in situ 1 Scope This part of ISO 10816 gives criteria for assessing vibration levels when measurements are made in situ. The criteria specified apply to machine sets having a power above 15 kW and operating speeds between 120 r/min and 15 000 r/min. The machine sets covered by this part of ISO 10816 include: — steam turbines and generators with outputs less than or equal to 40 MW; — steam turbines and generators with outputs greater than 40 MW and speeds other than 1 500 r/min, 1 800 r/min, 3 000 r/min or 3 600 r/min (although generators seldom fall into this category); — rotary compressors; — industrial gas turbines with outputs less than or equal to 3 MW; — electrical motors of any type; — blowers or fans. NOTE However, the vibration criteria presented in this part of ISO 10816 are generally only applicable to fans with power ratings greater than 300 kW or fans which are not flexibly supported. As and when circumstances permit, recommendations for other types of fans, including those with lightweight sheet metal construction, will be prepared. Until such time, classifications can be agreed between the manufacturer and the customer, using results of previous operational experience, see also ISO 14694. The following are excluded from this part of ISO 10816: — steam turbines and/or generators with outputs greater than 40 MW and speeds of 1 500 r/min, 1 800 r/min, 3 000 r/min or 3 600 r/min (see ISO 20816-2); — gas turbine sets with outputs greater than 3 MW (see ISO 10816-4 and ISO 20816-2); — machine sets in hydraulic power generating and pumping plants (see ISO 10816-5); — machines coupled to reciprocating machines (see ISO 10816-6); — rotodynamic pumps including integrated electric motors, i.e. where the impeller is mounted directly on the motor shaft or is rigidly attached to it (see ISO 10816-7); — rotary positive displacement compressors (e. g. screw compressors); — reciprocating compressors (see ISO 10816-8); — reciprocating pumps; INTERNATIONAL STANDARD ISO 10816-3:2009(E) © ISO 2009 – All rights reserved 1 BS ISO 10816-3:2009+A1:2017
  • 10.  ISO 10816-3:2009(E) — submerged motor-pumps; — wind turbines. The criteria of this part of ISO 10816 apply to in situ broad-band vibration measurements taken on the bearings, bearing pedestals, or housing of machines under steady-state operating conditions within the nominal operating speed range. They relate to both acceptance testing and operational monitoring. The evaluation criteria of this part of ISO 10816 are designed to apply to both continuous and non- continuous monitoring situations. This part of ISO 10816 encompasses machines which may have gears or rolling element bearings, but does not address the diagnostic evaluation of the condition of those gears or bearings. The criteria are applicable only for the vibration produced by the machine set itself and not for vibration which is transmitted to the machine set from external sources. 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 496, Driving and driven machines — Shaft heights ISO 2954, Mechanical vibration of rotating and reciprocating machinery — Requirements for instruments for measuring vibration severity ISO 20816-1, Mechanical vibration — Measurement and evaluation of machine vibration — Part 1: General guidelines 3 Measurement procedures and operational conditions 3.1 General The general measurement procedures are in accordance with ISO 20816-1, subject to the recommendations specified below. 3.2 Measurement equipment The measurement equipment shall be capable of measuring broad-band root-mean-square (r.m.s.) vibration with flat response over a frequency range of at least 10 Hz to 1 000 Hz in accordance with the requirements of ISO 2954. Depending on the vibration criteria, this may require measurements of displacement or velocity or combinations of these (see ISO 20816-1). However, for machines with speeds approaching or below 600 r/min, the lower limit of the flat response frequency range shall not be greater than 2 Hz. NOTE If the measurement equipment is also to be used for diagnostic purposes, an upper frequency limit higher than 1 000 Hz may be necessary. Care should be taken to ensure that the measuring system is not influenced by environmental factors such as: — temperature variations; — magnetic fields; — sound fields; — power source variations;  2 © ISO 2009 – All rights reserved BS ISO 10816-3:2009+A1:2017
  • 11.  ISO 10816-3:2009(E) — transducer cable length; — transducer orientation. Particular attention should be given to ensure that the vibration transducers are correctly mounted and that such mountings do not degrade the accuracy of the measurements. 3.3 Measurement locations Measurements will usually be taken on exposed parts of the machine that are normally accessible. Care shall be taken to ensure that measurements reasonably represent the vibration of the bearing housing and do not include any local resonances or amplification. The locations and directions of vibration measurements shall be such that they provide adequate sensitivity to the machine dynamic forces. Typically, this will require two orthogonal radial measurement locations on each bearing cap or pedestal, as shown in Figure 1 (for horizontally mounted machines) and Figure 2 (for vertically mounted machines). NOTE Figure 2, which is taken from IEC 60034-14, shows a motor mounted vertically on a solid steel plate or flange (e.g. of a driven machine) with a bore hole in the centre of the shaft extension. The main purpose of this figure is to identify the measuring points for a vertical machine. The transducers may be placed at any angular position on the bearing housings or pedestals. Vertical and horizontal directions are usually preferred for horizontally mounted machines. For vertical or inclined machines, the location that gives the maximum vibration reading, usually in the direction of the elastic axis, shall be one of those used. In some cases it may be recommended to measure also in the axial direction (see 5.2.4). The specific locations and directions shall be recorded with the measurement. A single transducer may be used on a bearing cap or pedestal in place of the more typical pair of orthogonal transducers if it is known to provide adequate information on the magnitude of the machine vibration. However, caution should be observed when evaluating vibration from a single transducer at a measurement plane since it may not be oriented to provide a reasonable approximation to the maximum value at that plane. 3.4 Continuous and non-continuous monitoring It is common practice on large or critical machinery to have installed instrumentation for continuous on-line monitoring of vibration values at key measurement points. For many machines, mainly those of small size or power, continuous monitoring of the vibration parameters is not necessarily carried out. Changes in unbalance, bearing performance, alignment, etc. can be detected with sufficient reliability from periodic measurements with permanently installed or hand-held instruments. The use of computers for trend analysis and warning against malfunctions is also becoming more common. 3.5 Operational conditions Measurements shall be carried out when the rotor and the main bearings have reached their normal steady-state operating temperatures and with the machine running under specified conditions, for example at rated speed, voltage, flow, pressure and load. On machines with varying speeds or loads, measurements shall be made at all conditions at which the machine would be expected to operate for prolonged periods. The maximum measured value under these conditions shall be considered representative of vibration severity. If the measured vibration is greater than the acceptance criteria allowed and excessive background vibration is suspected, measurements should be made with the machine shut down to determine the degree of external influence. If the vibration with the machine stationary exceeds 25 % of the value  © ISO 2009 – All rights reserved 3 BS ISO 10816-3:2009+A1:2017
  • 12.  ISO 10816-3:2009(E) measured when the machine is running, corrective action may be necessary to reduce the effect of background vibration. NOTE In some cases the effect of background vibration may be nullified by spectrum analysis or by eliminating the offending external source. NOTE Measurements to be made at the bearing housing or, if not accessible, then at positions as close as possible to the bearing housings which provide adequate sensitivity to the machine dynamic forces. Figure 1 — Measuring points for a horizontally mounted machine  4 © ISO 2009 – All rights reserved BS ISO 10816-3:2009+A1:2017
  • 13.  ISO 10816-3:2009(E) NOTE Measurements to be made at the bearing housing or, if not accessible, then at positions as close as possible to the bearing housings which provide adequate sensitivity to the machine dynamic forces. Figure 2 — Measuring points for a vertically mounted machine 4 Machine classification 4.1 General In this part of ISO 10816, the vibration severity is classified according to the following parameters: — machine type; — rated power or shaft height; — support system flexibility. 4.2 Classification according to machine type, rated power or shaft height Significant differences in design, type or bearings and support structures require a separation into two different machine groups (the shaft height, H, is in accordance with ISO 496). Machines of these two groups may have horizontal, vertical or inclined shafts and can be mounted on rigid or flexible supports. Group 1: Large machines with rated power above 300 kW; electrical machines with shaft height H ≥ 315 mm. These machines normally have sleeve bearings. The range of operating or nominal speeds is relatively broad and ranges from 120 r/min to 15 000 r/min. Group 2: Medium-sized machines with a rated power above 15 kW up to and including 300 kW; electrical machines with shaft height 160 mm ≤ H 315 mm. These machines normally have rolling element bearings and operating speeds above 600 r/min. NOTE 1 The shaft height, H, of a machine is defined in accordance with ISO 496 as the distance, measured on the machine ready for delivery, between the centreline of the shaft and the base plane of the machine itself (see Figure 1).  © ISO 2009 – All rights reserved 5 BS ISO 10816-3:2009+A1:2017
  • 14.  ISO 10816-3:2009(E) NOTE 2 The shaft height of a machine without feet, or a machine with raised feet, or any vertical machine, is to be taken as the shaft height of a machine in the same basic frame, but of the horizontal shaft foot-mounting type. When the frame is unknown, half of the machine diameter should be used. 4.3 Classification according to support flexibility Two conditions are used to classify the support assembly flexibility in specified directions: — rigid supports; — flexible supports. These support conditions are determined by the relationship between the machine and foundation flexibilities. If the lowest natural frequency of the combined machine and support system in the direction of measurement is higher than its main excitation frequency (this is in most cases the rotational frequency) by at least 25 %, then the support system may be considered rigid in that direction. All other support systems may be considered flexible. As typical examples, large and medium-sized electric motors, mainly with low speeds, would normally have rigid supports, whereas turbo-generators or compressors with power greater than 10 MW and vertical machine sets would usually have flexible supports. In some cases, a support assembly may be rigid in one measuring direction and flexible in the other. For example, the lowest natural frequency in the vertical direction may be well above the main excitation frequency, while the horizontal natural frequency may be considerably less. Such a system would be stiff in the vertical plane but flexible in the horizontal. In such cases, the vibration should be evaluated in accordance with the support classification which corresponds to the measurement direction. If the class of a machine-support system cannot be readily determined from drawings and calculation, it may be determined by testing. 5 Evaluation 5.1 General ISO 20816-1 provides a general description of the two evaluation criteria used to assess vibration severity on various classes of machines. One criterion considers the magnitude of observed broad- band vibration; the second considers changes in magnitude, irrespective of whether they are increases or decreases. 5.2 Criterion I: Vibration magnitude 5.2.1 General This criterion is concerned with defining limits for vibration magnitude consistent with acceptable dynamic loads on the bearings and acceptable vibration transmission into the environment through the support structure and foundation. The maximum vibration magnitude observed at each bearing or pedestal is assessed against the evaluation zones for the support class. The evaluation zones have been established from international experience. 5.2.2 Evaluation zones The following evaluation zones are defined to permit a qualitative assessment of the vibration of a given machine and provide guidelines on possible actions. Zone A: The vibration of newly commissioned machines normally falls within this zone. Zone B: Machines with vibration within this zone are normally considered acceptable for unrestricted long-term operation.  6 © ISO 2009 – All rights reserved BS ISO 10816-3:2009+A1:2017
  • 15.  ISO 10816-3:2009(E) Zone C: Machines with vibration within this zone are normally considered unsatisfactory for long-term continuous operation. Generally, the machine may be operated for a limited period in this condition until a suitable opportunity arises for remedial action. Zone D: Vibration values within this zone are normally considered to be of sufficient severity to cause damage to the machine. Numerical values assigned to the zone boundaries are not intended to serve as acceptance specifications, which shall be subject to agreement between the machine manufacturer and the customer. However, these values provide guidelines for ensuring that gross deficiencies or unrealistic requirements are avoided. In certain cases, there may be specific features associated with a particular machine which would require the use of different zone boundary values (higher or lower). In such cases, it is normally necessary for the manufacturer to explain the reasons for this and, in particular, to confirm that the machine would not be endangered by operating with higher vibration values. 5.2.3 Evaluation zone limits The values for the zone boundaries which are given in Table A.1 and Table A.2 are based on the maximum broad-band values of velocity and displacement when measurements are taken from two orthogonally oriented radial transducers. Therefore when using these tables, the higher of each of the values measured from the two transducers in each measurement plane should be used. When the maximum measured values of velocity and displacement are compared to the corresponding values in Table A.1 and Table A.2, the severity zone which is most restrictive shall apply. 5.2.4 Axial vibration It is not common practice to measure axial vibration on main radial load-carrying bearings during continuous operational monitoring. Such measurements are primarily used during periodic vibration surveys or for diagnostic purposes. Certain faults are more easily detected in the axial direction. Specific axial vibration criteria are at the moment only given in the case of thrust bearings where axial vibration correlates with axial pulsations which could cause damage to the axial load-carrying surfaces. The criteria of Table A.1 and Table A.2 apply to radial vibration on all bearings and to axial vibration on thrust bearings. 5.3 Criterion II: Change in vibration magnitude This criterion provides an assessment of a change in vibration magnitude from a previously established reference value. A significant change in broad-band vibration magnitude may occur, which requires some action even though zone C of Criterion I has not been reached. Such changes can be instantaneous or progressive over time and may indicate incipient damage or some other irregularity. Criterion II is specified on the basis of the change in broad-band vibration magnitude occurring under steady-state operating conditions. Steady-state operating conditions should be interpreted to include small changes in the machine power or operational conditions. When Criterion II is applied, the vibration measurements being compared shall be taken at the same transducer location and orientation, and under approximately the same machine operating conditions. Obvious changes in the normal vibration magnitudes, regardless of their total amount, should be investigated so that a dangerous situation may be avoided. When an increase or decrease in vibration magnitude exceeds 25 % of the upper value of zone B, as defined in Table A.1 and Table A.2, such changes should be considered significant, particularly if they are sudden. Diagnostic investigations should then be initiated to ascertain the reason for the change and to determine what further actions are appropriate. NOTE The 25 % value is provided as a guideline for a significant change in vibration magnitude, but other values may be used based on experience with a specific machine.  © ISO 2009 – All rights reserved 7 BS ISO 10816-3:2009+A1:2017
  • 16.  ISO 10816-3:2009(E) 5.4 Operational limits For long-term operation, it is common practice to establish operational vibration limits. These limits take the form of ALARMS and TRIPS. ALARMS: To provide a warning that a defined value of vibration has been reached or a significant change has occurred, at which remedial action may be necessary. In general, if an ALARM situation occurs, operation can continue for a period whilst investigations are carried out to identify the reason for the change in vibration and define any remedial action. TRIPS: To specify the magnitude of vibration beyond which further operation of the machine may cause damage. If the TRIP limit is exceeded, immediate action should be taken to reduce the vibration or the machine should be shut down. Different operational limits, reflecting differences in dynamic loading and support stiffness, may be specified for different measurement positions and directions. 5.4.1 Setting of ALARMS The ALARM limits may vary considerably, up or down, for different machines. The values chosen will normally be set relative to a baseline value determined from experience for the measurement position or direction for that particular machine. It is recommended that the ALARM limit be set higher than the baseline by an amount equal to 25 % of the upper limit of zone B. If the baseline is low, the ALARM may be below zone C. Where there is no established baseline (for example with a new machine) the initial ALARM setting should be based either on experience with other similar machines or relative to agreed acceptance values. After a period of time, the steady-state baseline value will be established and the ALARM setting should be adjusted accordingly. It is recommended that the ALARM limit not normally exceed 1,25 times the upper limit of zone B. If the steady-state baseline changes (for example after a machine overhaul), the ALARM setting should be revised accordingly. 5.4.2 Setting of TRIPS The TRIP limits will generally relate to the mechanical integrity of the machine and be dependent on any specific design features which have been introduced to enable the machine to withstand abnormal dynamic forces. The values used will, therefore, generally be the same for all machines of similar design and would not normally be related to the steady-state baseline value used for setting ALARMS. There may, however, be differences for machines of different design and it is not possible to give clear guidelines for absolute TRIP limits. In general, the TRIP limit will be within zone C or D, but it is recommended that the TRIP limit not exceed 1,25 times the upper limit of zone C. 5.5 Supplementary procedures/criteria The measurement and evaluation of machine vibration given in this part of ISO 10816 may be supplemented by shaft vibration measurements and the applicable criteria given in ISO 7919-3. It is important to recognize that there is no simple way to relate bearing housing vibration to shaft vibration, or vice versa. The difference between the shaft absolute and shaft relative measurements is related to the bearing housing vibration but may not be numerically equal to it because of phase angle differences. Thus, when the criteria of this part of ISO 10816 and those of ISO 7919-3 are both applied in the assessment of machine vibration, independent shaft and bearing housing (or pedestal) vibration measurements shall be made. If application of the different criteria leads to different assessments of vibration severity, the more restrictive zone classification is considered to apply.  8 © ISO 2009 – All rights reserved BS ISO 10816-3:2009+A1:2017
  • 17.  ISO 10816-3:2009(E) 5.6 Evaluation based on vibration vector information The evaluation considered in this part of ISO 20816-1 is limited to broad-band vibration without reference to frequency components or phase. This will, in most cases, be adequate for acceptance testing and for operational monitoring purposes. However, for long-term condition monitoring purposes and for diagnostics, the use of vibration vector information is particularly useful for detecting and defining changes in the dynamic state of the machine. In some cases, these changes would go undetected when using only broad-band vibration measurements (see, for example, ISO 10816-1). Phase- and frequency-related vibration information is being used increasingly for monitoring and diagnostic purposes. The specification of criteria for this, however, is beyond the current scope of this part of ISO 10816.  © ISO 2009 – All rights reserved 9 BS ISO 10816-3:2009+A1:2017
  • 18.  ISO 10816-3:2009(E) Annex A (normative) Evaluation zone boundaries It has been found that vibration velocity is sufficient to characterize the zone boundary values of vibration over a wide range of machine types and machine operating speeds. The main evaluation quantity is therefore the overall r.m.s. value of vibration velocity. NOTE In many cases, it was customary to measure vibration with instruments scaled to read peak rather than r.m.s. vibration values. If the vibration wave form is basically a single sinusoid, a simple relationship exists between peak and r.m.s. values and the zone boundaries in the tables can be readily expressed in zero-to-peak values by multiplying by or in peak-to-peak values by multiplying by Alternatively, the measured zero-to-peak vibration values can be divided by and judged against the r.m.s. criteria of Table A.1 or Table A.2. For many machines, it is common for the vibration to be predominantly at the machine’s running frequency. For such cases and when peak rather than r.m.s. values of vibration are being measured, tables equivalent to Tables A.1 and A.2 can be constructed. The zone boundaries of the given tables are multiplied by a factor of to produce such equivalent tables for assessing peak vibration severity if only one frequency is present. It is recognized that the use of a single value of vibration velocity, regardless of frequency, can lead to unacceptably large vibration displacements. This is particularly so for machines with low operating speeds when the once-per-revolution vibration component is dominant. Similarly, constant velocity criteria for machines with high operating speeds, or with a significant vibration energy concentrated in a high-frequency range, can lead to unacceptably high acceleration values. Ideally, acceptance criteria should be provided in terms of displacement, velocity and acceleration, depending on the speed range and type of machine. At present, however, vibration zone boundary values are given only in terms of velocity and displacement. They are presented in the general form of Table A.1 and Table A.2 for the machine groups covered by this part of ISO 10816. The limits apply to the broad-band r.m.s. values of vibration velocity and displacement in the frequency range from 10 Hz to 1 000 Hz, or for machines with speeds below 600 r/min from 2 Hz to 1 000 Hz. In most cases, it is sufficient to measure only vibration velocity. If the vibration spectrum is expected to contain low-frequency components the evaluation should be based on broad-band measurements of both velocity and displacement. Machines of all groups can be installed on rigid or flexible supports. For both, different evaluation zone values are provided in Table A.1 and Table A.2. Guidelines for the support classification are given in Clause 4. Table A.1 — Classification of vibration severity zones for machines of Group 1: Large machines with rated power above 300 kW and not more than 50 MW; electrical machines with shaft height H ≥ 315 mm Support class Zone boundary r.m.s. displacement r.m.s. velocity µm mm/s A/B 29 2,3 Rigid B/C 57 4,5 C/D 90 7,1 A/B 45 3,5 Flexible B/C 90 7,1  10 © ISO 2009 – All rights reserved BS ISO 10816-3:2009+A1:2017
  • 19.  ISO 10816-3:2009(E) Support class Zone boundary r.m.s. displacement r.m.s. velocity µm mm/s C/D 140 11,0 Table A.2 — Classification of vibration severity zones for machines of Group 2: Medium-sized machines with rated power above 15 kW up to and including 300 kW; electrical machines with shaft height 160 mm ≤ H 315 mm Support class Zone boundary r.m.s. displacement r.m.s. velocity µm mm/s A/B 22 1,4 Rigid B/C 45 2,8 C/D 71 4,5 A/B 37 2,3 Flexible B/C 71 4,5 C/D 113 7,1 NOTE 1 These values apply to radial vibration measurements on all bearings, bearing pedestals, or housings of machines and to axial vibration measurements on thrust bearings under steady-state operating conditions at rated speed or within the specified speed range. They do not apply when the machine is undergoing a transient condition (i.e. changing speed or load). NOTE 2 Different and/or higher values are possible for specific machines or special support and operating conditions. All such cases are subject to agreement between the manufacturer and the customer. NOTE 3 At present it is not common practice to monitor the acceleration value of these machines. Information on acceleration values is welcome and users are encouraged to communicate to the national standards body in the country of origin for transmission to the secretariat of ISO/TC 108/SC 2.  © ISO 2009 – All rights reserved 11 BS ISO 10816-3:2009+A1:2017
  • 20.  ISO 10816-3:2009(E) Bibliography [1] ISO 2041, Mechanical vibration, shock and condition monitoring — Vocabulary [2] ISO 5348, Mechanical vibration and shock — Mechanical mounting of accelerometers [3] ISO 7919-3, Mechanical vibration — Evaluation of machine vibration by measurements on rotating shafts — Part 3: Coupled industrial machines [4] ISO 10816-4, Mechanical vibration — Evaluation of machine vibration by measurements on non- rotating parts — Part 4: Gas turbine sets with fluid-film bearings [5] ISO 10816-6, Mechanical vibration — Evaluation of machine vibration by measurements on non- rotating parts — Part 6: Reciprocating machines with power ratings above 100 kW [6] ISO 10816-7, Mechanical vibration — Evaluation of machine vibration by measurements on non-rotating parts — Part 7: Rotodynamic pumps for industrial applications, including measurements on rotating shafts [7] ISO 10816-8, Mechanical vibration — Evaluation of machine vibration by measurements on non- rotating parts — Part 8: Reciprocating compressor systems [8] ISO 13373-1, Condition monitoring and diagnostics of machines — Vibration condition monitoring — Part 1: General procedures [9] ISO 13373-2, Condition monitoring and diagnostics of machines — Vibration condition monitoring — Part 2: Processing, analysis and presentation of vibration data [10] ISO 13373-3, Condition monitoring and diagnostics of machines — Vibration condition monitoring — Part 3: Guidelines for vibration diagnosis [11] ISO 14694, Industrial fans — Specifications for balance quality and vibration levels [12] ISO 20816-2, Mechanical vibration — Measurement and evaluation of machine vibration — Part 2: Land-based gas turbines, steam turbines and generators in excess of 40 MW, with fluid-film bearings and rated speeds of 1 500 r/min, 1 800 r/min, 3 000 r/min and 3 600 r/min [13] ISO 20816-5, Mechanical vibration — Measurement and evaluation of machine vibration — Part 5: Machine sets in hydraulic power generating and pump-storage plants [14] ISO 21940-11, Mechanical vibration — Rotor balancing — Part 11: Procedures and tolerances for rotors with rigid behaviour [15] ISO 21940-12, Mechanical vibration — Rotor balancing — Part 12: Procedures and tolerances for rotors with flexible behaviour [16] ISO 21940-31, Mechanical vibration — Rotor balancing — Part 31: Susceptibility and sensitivity of machines to unbalance [17] IEC 60034-14, Rotating electrical machines — Part 14: Mechanical vibration of certain machines with shaft heights 56 mm and higher — Measurement, evaluation and limits of vibration severity  12 © ISO 2009 – All rights reserved BS ISO 10816-3:2009+A1:2017
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