2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR LJY
Configuration: 336F L & 336F LN Excavators LJY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i06601367
Diesel Exhaust Fluid Module - Disassemble
SMCS - 108H-015; 108K
Disassembly Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain diesel exhaust fluid into a suitable container for storage or disposal.
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3. Illustration 1 g03365452
Note: Refer to Special Instruction, REHS8231, "Removal Procedures for Diesel Exhaust
Fluid (DEF) Connectors" for the correct removal procedure of hose assemblies (4).
2. Remove clips (1) and (5). Disconnect harness assemblies (2). Remove hose assemblies (4)
and hoses (3).
Illustration 2 g03365463
3. Remove cable straps (6) and disconnect harness assembly (7).
Illustration 3 g03365465
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9. Illustration 19 g03366046
20. Remove bolts (41). Separate support assembly (42) from pump (43).
Illustration 20 g03366053
21. Remove cable straps (45) and harness assembly (44).
Illustration 21 g06003622
Note: Place identification marks on DEF pump coolant connectors (46) and DEF pump
connectors (47) for installation purposes. DEF pump coolant connectors (46) and DEF
pump connectors (47) are not interchangeable.
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10. 22. Remove DEF pump coolant connectors (46) and DEF pump connectors (47) . Remove the
O-ring seals.
Illustration 22 g06040542
23. Remove bracket (48). Remove hose assembly (49).
Illustration 23 g06040545
24. Remove nuts (53). Remove straps (52). Remove tank (50) from support assembly (51).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 6 22:16:05 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR LJY
Configuration: 336F L & 336F LN Excavators LJY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i06846104
Diesel Exhaust Fluid Module - Assemble
SMCS - 108H-016; 108K
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Distilled Water
-
De-ionized Water
Diesel Exhaust Fluid (DEF)
Illustration 1 g06003622
Note: DEF pump coolant connectors (46) and DEF pump connectors (47) must be installed
in the original location when removed. DEF pump coolant connectors (46) and DEF pump
connectors (47) are not interchangeable.
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12. 1. Install the O-ring seals (not shown) .Install DEF pump coolant connectors (46) and DEF
pump connectors (47).
2. Tighten DEF pump coolant connectors (46) to a torque of 5.5 ± 0.5 N·m (48 ± 4 lb in).
3. Tighten DEF pump connectors (47) to a torque of 4.5 ± 0.5 N·m (40 ± 4 lb in).
Illustration 2 g03366053
4. Install harness assembly (44) and cable straps (45).
Illustration 3 g03366046
Note: Do not use an impact on bolts (41).
5. Install pump (43) in support assembly (42)
6. . Install bolts (41). Tighten bolts (41) to a torque of 19 ± 2 N·m (168 ± 18 lb in).
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13. Illustration 4 g03366035
7. Connect harness assembly (40).
Illustration 5 g03366015
Note: Do not use an impact on bolts (39).
8. Install bracket (37), bolts (39), and cable straps (38).
Illustration 6 g03383610
9. Install filter (36).
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14. Illustration 7 g03383609
10. Install expansion device (35).
Illustration 8 g03383608
11. Install cover (34). Tighten cover (34) to a torque of 20 ± 5 N·m (177 ± 44 lb in).
Illustration 9 g03365554
12. Install electronic control (31).
13. Install cable straps (32) and connect harness assembly (33).
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15. Illustration 10 g03365547
14. Install control module (30) and bolts (29). Tighten bolts (29) to a torque of 10 ± 2 N·m
(89 ± 18 lb in).
Illustration 11 g03365540
Note: Do not use an impact on the bolts for relays (28).
15. Install relays (28).
Illustration 12 g03365528
Note: Do not use an impact on the bolts for solenoid assembly (27).
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16. 16. Install solenoid assembly (27) and connect harness assembly (26).
Illustration 13 g03365521
17. Install plug (24) and plug (25) on manifold (22).
18. Install O-ring seals (23) in cap (21).
Illustration 14 g03365514
Note: Do not use an impact on bolts (19).
19. Install manifold (20), bolts (19), cap (17), bolts (18). Tighten bolts (18) to a torque of
6 ± 1 N·m (53 ± 9 lb in)
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17. Illustration 15 g03365493
20. Install bracket (16) on the tank.
21. Install bolts (15).
Illustration 16 g03365477
22. Install pump assembly (14) and bolts (13).
Illustration 17 g03365475
Note: Do not use an impact on bolt (12).
23. Install bolt (12). Tighten bolt (12) to a torque of 4 ± 1 N·m (35 ± 9 lb in)
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18. Illustration 18 g03365468
24. Install bolts (11).
Illustration 19 g03365465
25. Install the gasket (not shown), manifold (10), plate (9), and bolts (8). Tighten bolts (8) in an
alternating sequence to a torque of 5 ± 1 N·m (44 ± 9 lb in). Tighten bolts (8) a second time
in an alternating sequence to a torque of 5 ± 1 N·m (44 ± 9 lb in).
Illustration 20 g03365463
26. Connect harness assembly (7) and install cable straps (6).
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19. Illustration 21 g03365452
Note: Do not use an impact on the bolts for clips (1) and (5).
27. Install hoses (3). Apply Tooling (A) to the O-rings (not shown) inside hose assemblies (4).
Connect hose assemblies (4) and harness assemblies (2). Install clips (1). Tighten the bolts
for clips (1) to a torque of 6 ± 1 N·m (53 ± 9 lb in). Install clips (5).
Illustration 22 g06040545
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20. Illustration 23 g03376333
28. Install tank (50) in support assembly (51).
29. Install straps (52) and nuts (53). Tighten nuts (53) to a torque of 8 ± 2 N·m (71 ± 18 lb in).
Torque nuts (53) to a final torque of 11 ± 1 N·m (97 ± 9 lb in).
Note: Only apply torque once to nuts (53) when tightening straps (52). Apply torque to nuts
(53) in the W, X, Y, Z sequence shown in Illustration 23.
Note: Two types of straps are used to support different tank configurations. Only apply
torque once to the nuts on both types of straps.
Illustration 24 g06040542
30. Install bracket (48) and hose assembly (49).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 6 22:17:01 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR LJY
Configuration: 336F L & 336F LN Excavators LJY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i05891021
Diesel Exhaust Fluid Filter - Remove and Install
SMCS - 108K-010-FI
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 443-0955 DEF Filter Removal Tool 1
Personal injury can result from improper handling of chemicals.
Make sure you use all the necessary protective equipment required to
do the job.
Make sure that you read and understand all directions and hazards
described on the labels and material safety data sheet of any chemical
that is used.
Observe all safety precautions recommended by the chemical
manufacturer for handling, storage, and disposal of chemicals.
NOTICE
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22. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g03373816
1. Remove cover (1) .
Illustration 2 g03373819
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23. Illustration 3 g03373821
Illustration 4 g03709361
For Reference
2. Remove expansion device (2) .
3. Use Tooling (A) to remove diesel exhaust fluid filter (3) .
Note: Avoid twisting the diesel exhaust fluid filter upon removal. Twisting may cause a
tear.
Installation Procedure
1. Install diesel exhaust fluid filter (3) in the reverse order of removal.
Note: Avoid twisting the diesel exhaust fluid filter upon installation. Twisting may cause a
tear.
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24. a. Lubricate seals of diesel exhaust fluid filter (3) with diesel exhaust fluid or distilled
water.
b. Tighten cover (1) to a torque of 20 ± 5 N·m (177 ± 44 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 6 22:17:57 UTC+0800 2020
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR LJY
Configuration: 336F L & 336F LN Excavators LJY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i06846092
Diesel Exhaust Fluid Pump - Remove and Install
SMCS - 108J-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Distilled Water
-
De-ionized Water
Diesel Exhaust Fluid (DEF)
B 316-0704 Locking Pliers 2
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
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27. Illustration 1 g03384472
1. Clamp off hoses (1) and (2) with Tooling (B).
Illustration 2 g03382731
Note: Refer to Special Instruction, REHS8231, "Removal Procedures for Diesel Exhaust
Fluid (DEF) Connectors" for the correct removal procedure of hose assemblies (3).
2. Disconnect harness assemblies (6). Remove clips (5) and (7).
3. Remove hose assemblies (3) and hoses (4).
Illustration 3 g03382869
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28. 4. Remove cable straps (8) and position the harness assembly out of the way.
5. Remove bolts (10) , cap (9), bolts (12), and manifold assembly (11).
Illustration 4 g03382907
6. Remove O-ring seals (13) from cap (9).
Illustration 5 g03382878
7. Remove cable straps (15) and disconnect harness assemblies (14), (16), and (17). Position
harness assembly (18) out of the way.
Illustration 6 g03382883
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