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Reliable Electrochemical Energy
Storage for Alternative Energy
Craig B. Arnold
Department of Mechanical and Aerospace Engineering
Princeton Institute for Science and Technology of Materials
Princeton University
2500 µm
Introduction
• Alternative energy, non-constant energy
generation  solar, wind load leveling
• Excess energy is needed to meet an
unexpected demand  ramping
• Energy demand requires greater regulation of
characteristics  frequency regulation
• Energy needs to be portable  transportation,
small applications
• Novel systems require novel solutions 
Flexible, long life, lightweight, fast recharge,
etc.
Energy storage is one of the key challenges we face in the 21st
century
We don’t necessarily generate power
where or when we need it
Why is this a problem?
Why can’t we just invent a giant energy storage device to solve the
storage problem?
Magic Storage Device
would have:
• Maximum power capabilities
• Maximum energy storage capabilities
• Insensitive to charging/discharging parameters
• Instant response
• No internal impedance
• Long life without degradation of properties
• Portable
• Lightweight
• Small footprint/Volume
Obviously we cannot get all of these things in a single device
But we can make tradeoffs to optimize performance for a given
application and we can continue to make innovative breakthroughs
Project Outline
• Assessing and optimizing the integration
of hybrid energy storage with alternative
energy
• Improving lifetime and capacity fade in
secondary batteries through improved
mechanics
Batteries are a compact method of converting chemical energy
into electrical energy
Electrochemical Energy Storage
Anode (Oxidation):
Zn + 2 OH-
 Zn(OH)2 + 2e-
E = 1.25 V
Ag2O + H2O + 2e-
 2 Ag + 2 OH-
E = 0.34 V
Cathode (Reduction):
e-
e-
e-
e-
e-
e-
Anode
Cathode
Electrolyte/Separator
Current
Collectors
Other methods, fuel cell, photovoltaic cell, electrochemical capacitors etc.
Primary: Non-rechargeable
Secondary: rechargeable
Voltage Potential difference
between anode and cathode.
Related to energy of reactions
Capacity amount of charge stored
(usually given per unit mass or
volume)
All work the same, but the details are different
C-rate  charging/discharging
rate, 1C is current needed to
discharge in 1 hour
Battery Limitations
Electrochemical energy storage such as batteries or supercapacitors provide
unique properties for the energy storage portfolio but they have some limitations
http://www.powerstream.comz/ragone.gif
E.g. Ragone Relation
Specific power increases  specific
energy decreases
• capacity is lower at higher
discharge/charging rates
• Some systems charge fast some
slow
• Each system has a sweet-spot for
energy/power capacity
But, different battery chemistries
and technologies have different
characteristic regimes
Corollaries:
Case Study: Wind Power
P. Denholm, G. L. Kulcinski, and T. Holloway, "Emissions and energy efficiency assessment of baseload wind
energy systems," Environmental Science and Technology, vol. 39, pp. 1903-1911, 2005.
Fluctuations occur over many different time periods
What to do about it
Our approach to this challenge is to integrate and optimize
multiple types of energy storage devices into a single system 
Hybrid Energy Storage System
Optimization (work done in collaboration with W. Powell, ORFE)
Given the random fluctuations, and performance metrics, develop models to determine
when and how to charge/discharge the system for optimal performance
Assessment
Assess existing battery technology for charge storage efficiency as a function of rate and
state of charge
Using laboratory scale wind turbine, test different batteries under simulated wind
spectrum
Design circuitry/systems to incorporate multiple types of batteries in a single system
We can try to match a combination of batteries to the fluctuating
system where each battery is optimized for a particular time scale
Li+
Li+
Li+
Li+
Li+
Li+
Li+
Li+
Li+
Li+
Li+
Li+
e-
e-
e-
e-
e-
e-
e-
e-
e-
e-
e-
e-
Cathode Material
Discharge: Li1-
xCoO2+xe-
+xLi+
→LiCoO2
Improving Cycle Life and Capacity Fade
In Lithium Batteries, the
ions have to ‘intercalate’
into the host lattice
Very large strains can be
achieved > 7% !
Common misunderstanding  Most failure in batteries happens
because of mechanics
Understanding
relation between
mechanics and
electrochemistry 
improved Lifetime
and lower fade
Clearly this is true for flexible but also fixed
•Flexible batteries
→tensile, compressive,
and bending stresses
Compression testing of batteries will advance
understanding of electrochemical/mechanical interaction
•Traditional batteries
also subject to applied
compressive stresses
www.powerstream.com
In real battery systems, applied stresses can be quite large
Mechanical Properties
Fatigue
Stress
Strain
Cycle life
Energy density
Power density
Mechanics
T. Chin et. al., Electrochem. Sol. State Lett. (2006)
As the batteries are charged and discharged, they expand and contract
0 0.05 0.1 0.15 0.2
0
5
10
15
20
25
30
35
Strain (mm/mm)
Stress(MPa)
But more importantly, the properties change in time as the internal
materials change in response to the forces
•Static load testing confirms viscous flow behavior
•Application of a 3 parameter model provides
information about elastic and viscosity parameters
σ
η1
η2E
t
tE
E
t
E
12
2
1
exp1)(
η
σ
η
σ
ε
ε
η
ε
η
σ
+












−
−=
+= 
The 3 parameter model for viscoelastic
polymer behavior accurately describes
the strain response of the battery
0 1000 2000 3000
0
0.005
0.01
0.015
0.02
Test Time (s)
Strain(mm/mm)
Measured Strain
3 Parameter Fit
Partially Charged (3.5V) Fully Charged (4.1V)
0 1000 2000 3000
0
0.005
0.01
0.015
0.02
0.025
Test Time (s)
Strain(mm/mm)
Measured Strain
3 Parameter Fit
Fully Discharged (3.0V)
0 1000 2000 3000
0
0.005
0.01
0.015
0.02
Test Time (s)
Strain(mm/mm)
Measured Strain
3 Parameter Fit
Creep Behavior
Conductivity Measurements
Does the effect of Creep make any difference?
Compressed systems show a decrease in conductivity 
Increased internal resistance, capacity fade
Why?
The pores begin to close in samples that have experienced creep
Conclusions
• Assessment and Optimization of hybrid
systems can provide a pathway for
electrochemical energy storage in
alternative energy applications
• By studying the mechanics of the
electrochemical systems, we can
understand limitations to capacity and
cycle life and develop pathways to
improvement
Acknowledgement
Matt Brown
Nick Kattamis
Elena Kreiger
Christina Peabody
Guodan Wei
Ashwin Atre
Paul Rosa
Jonathan Scholl
Karl Suabedissan
Research Projects
Batteries
Supercapacitors
Integration/Systems
• Relation between mechanical and electrochemical properties
• Fabrication and design of flexible platforms
• Fabrication and design of microbatteries
• Advanced laser processing and embedding of microbatteries
• Optimizing nanoscale architecture for optimized capacity
• Laser modification of nanoscale materials for improved performance
• Advanced laser methods of fabricating small scale supercapacitors
Small, Long lasting, Advanced applications
How to integrate storage with alternative energy
Hybrid systems for small scale applications
Control of nanoscale structures, High power, Novel applications
SEM II
Similar result in other Celgard materials

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Reliable Electrochemical Energy Storage for Alternative Systems

  • 1. Reliable Electrochemical Energy Storage for Alternative Energy Craig B. Arnold Department of Mechanical and Aerospace Engineering Princeton Institute for Science and Technology of Materials Princeton University 2500 µm
  • 2. Introduction • Alternative energy, non-constant energy generation  solar, wind load leveling • Excess energy is needed to meet an unexpected demand  ramping • Energy demand requires greater regulation of characteristics  frequency regulation • Energy needs to be portable  transportation, small applications • Novel systems require novel solutions  Flexible, long life, lightweight, fast recharge, etc. Energy storage is one of the key challenges we face in the 21st century We don’t necessarily generate power where or when we need it
  • 3. Why is this a problem? Why can’t we just invent a giant energy storage device to solve the storage problem? Magic Storage Device would have: • Maximum power capabilities • Maximum energy storage capabilities • Insensitive to charging/discharging parameters • Instant response • No internal impedance • Long life without degradation of properties • Portable • Lightweight • Small footprint/Volume Obviously we cannot get all of these things in a single device But we can make tradeoffs to optimize performance for a given application and we can continue to make innovative breakthroughs
  • 4. Project Outline • Assessing and optimizing the integration of hybrid energy storage with alternative energy • Improving lifetime and capacity fade in secondary batteries through improved mechanics
  • 5. Batteries are a compact method of converting chemical energy into electrical energy Electrochemical Energy Storage Anode (Oxidation): Zn + 2 OH-  Zn(OH)2 + 2e- E = 1.25 V Ag2O + H2O + 2e-  2 Ag + 2 OH- E = 0.34 V Cathode (Reduction): e- e- e- e- e- e- Anode Cathode Electrolyte/Separator Current Collectors Other methods, fuel cell, photovoltaic cell, electrochemical capacitors etc. Primary: Non-rechargeable Secondary: rechargeable Voltage Potential difference between anode and cathode. Related to energy of reactions Capacity amount of charge stored (usually given per unit mass or volume) All work the same, but the details are different C-rate  charging/discharging rate, 1C is current needed to discharge in 1 hour
  • 6. Battery Limitations Electrochemical energy storage such as batteries or supercapacitors provide unique properties for the energy storage portfolio but they have some limitations http://www.powerstream.comz/ragone.gif E.g. Ragone Relation Specific power increases  specific energy decreases • capacity is lower at higher discharge/charging rates • Some systems charge fast some slow • Each system has a sweet-spot for energy/power capacity But, different battery chemistries and technologies have different characteristic regimes Corollaries:
  • 7. Case Study: Wind Power P. Denholm, G. L. Kulcinski, and T. Holloway, "Emissions and energy efficiency assessment of baseload wind energy systems," Environmental Science and Technology, vol. 39, pp. 1903-1911, 2005. Fluctuations occur over many different time periods
  • 8. What to do about it Our approach to this challenge is to integrate and optimize multiple types of energy storage devices into a single system  Hybrid Energy Storage System Optimization (work done in collaboration with W. Powell, ORFE) Given the random fluctuations, and performance metrics, develop models to determine when and how to charge/discharge the system for optimal performance Assessment Assess existing battery technology for charge storage efficiency as a function of rate and state of charge Using laboratory scale wind turbine, test different batteries under simulated wind spectrum Design circuitry/systems to incorporate multiple types of batteries in a single system We can try to match a combination of batteries to the fluctuating system where each battery is optimized for a particular time scale
  • 9. Li+ Li+ Li+ Li+ Li+ Li+ Li+ Li+ Li+ Li+ Li+ Li+ e- e- e- e- e- e- e- e- e- e- e- e- Cathode Material Discharge: Li1- xCoO2+xe- +xLi+ →LiCoO2 Improving Cycle Life and Capacity Fade In Lithium Batteries, the ions have to ‘intercalate’ into the host lattice Very large strains can be achieved > 7% ! Common misunderstanding  Most failure in batteries happens because of mechanics Understanding relation between mechanics and electrochemistry  improved Lifetime and lower fade Clearly this is true for flexible but also fixed
  • 10. •Flexible batteries →tensile, compressive, and bending stresses Compression testing of batteries will advance understanding of electrochemical/mechanical interaction •Traditional batteries also subject to applied compressive stresses www.powerstream.com In real battery systems, applied stresses can be quite large Mechanical Properties Fatigue Stress Strain Cycle life Energy density Power density
  • 11. Mechanics T. Chin et. al., Electrochem. Sol. State Lett. (2006) As the batteries are charged and discharged, they expand and contract 0 0.05 0.1 0.15 0.2 0 5 10 15 20 25 30 35 Strain (mm/mm) Stress(MPa) But more importantly, the properties change in time as the internal materials change in response to the forces
  • 12. •Static load testing confirms viscous flow behavior •Application of a 3 parameter model provides information about elastic and viscosity parameters σ η1 η2E t tE E t E 12 2 1 exp1)( η σ η σ ε ε η ε η σ +             − −= +=  The 3 parameter model for viscoelastic polymer behavior accurately describes the strain response of the battery 0 1000 2000 3000 0 0.005 0.01 0.015 0.02 Test Time (s) Strain(mm/mm) Measured Strain 3 Parameter Fit Partially Charged (3.5V) Fully Charged (4.1V) 0 1000 2000 3000 0 0.005 0.01 0.015 0.02 0.025 Test Time (s) Strain(mm/mm) Measured Strain 3 Parameter Fit Fully Discharged (3.0V) 0 1000 2000 3000 0 0.005 0.01 0.015 0.02 Test Time (s) Strain(mm/mm) Measured Strain 3 Parameter Fit Creep Behavior
  • 13. Conductivity Measurements Does the effect of Creep make any difference? Compressed systems show a decrease in conductivity  Increased internal resistance, capacity fade
  • 14. Why? The pores begin to close in samples that have experienced creep
  • 15. Conclusions • Assessment and Optimization of hybrid systems can provide a pathway for electrochemical energy storage in alternative energy applications • By studying the mechanics of the electrochemical systems, we can understand limitations to capacity and cycle life and develop pathways to improvement
  • 16. Acknowledgement Matt Brown Nick Kattamis Elena Kreiger Christina Peabody Guodan Wei Ashwin Atre Paul Rosa Jonathan Scholl Karl Suabedissan
  • 17. Research Projects Batteries Supercapacitors Integration/Systems • Relation between mechanical and electrochemical properties • Fabrication and design of flexible platforms • Fabrication and design of microbatteries • Advanced laser processing and embedding of microbatteries • Optimizing nanoscale architecture for optimized capacity • Laser modification of nanoscale materials for improved performance • Advanced laser methods of fabricating small scale supercapacitors Small, Long lasting, Advanced applications How to integrate storage with alternative energy Hybrid systems for small scale applications Control of nanoscale structures, High power, Novel applications
  • 18. SEM II Similar result in other Celgard materials