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                                                                                                                                             DOCUMENT NO. : WMEP/MITPS/6000
                                                           MANUFACTURING INSPECTION TESTING                                                  MITPS NO.     : MITPS/DONG HO/001                (Rev. 0)
                                                               PROCEDURE SPECIFICATION                                                       PAGE NO    : 1 OF 17
  WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                             PLANT : SPM-1/SPM-2/SPM-3

 CLIENT                                                        :   M/s DONG HO Korean Saudi Limited Company

 PROJECT                                                       :   RIYADH STRATEGIC WATER SUPPLY SCHEME
 PIPE GRADE                                                    :   API – 5L, Grade X52M PSL2
 OFFER REFERANCE / P.O NUMBER                                  :   General MITPS
 PROJECT SPECIFICATION                                         :   Specification M01 ( steel pipe for main lines ) QC10-H-041 Rev- 02, [M01] Dated 05.08.2010



                                                                      ITEM         CLASS           PIPE SPECIFIEDOUTSIDE                       WALL THICKNESS               Grade            QTY.
                                                                       NO.                                DIAMETER

                                                                                                           INCH(MM)                         INCH            MM                             METERS

                                                                        1             1                   72” ( 1828.8 )                    0.375”          9.53            X52M          As per PO
                         PIPE SIZE
                                                                        2             1                    56” (1422.4)                     0.375”          9.53            X52M          As per PO

                                                                        3             1                    64”(1625.6)                      0.375”          9.53            X52M

                                                                        4             1                   96” ( 2438.4 )                     0.5”           12.70           X52M          As per PO

                                                                   Note: 96” Pipe shall not be provided with API Monogram



                                                                   Helical Seam Submerged Arc Welded (SAWH) Line Pipes As Per
 PIPE MANUFACTURING SPECIFICATION                              :
                                                                   Customer Specification(M01) QC 10-H-041 Rev 2, Dated 05.08.2010 & API 5L 44th Edition and Addendum 3 effective from Jan 2012

                                             Revision Record
     Revision                        Description                            Date                Prepared By                         Checked                                 Approved
               0                 Issued for Approval                     07-03-2012            Waleed.M.Abdellah           C.Veerapandian                 K.Seshagiri Rao                Client
DOCUMENT NO. : WMEP/MITPS/6000
                                                               MANUFACTURING INSPECTION TESTING                                             MITPS NO.          : MITPS/DONG HO/001     (Rev. 0)
                                                                   PROCEDURE SPECIFICATION                                                  PAGE NO    : 2 OF 17
 WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                            PLANT : SPM-1/SPM-2/SPM-3
Sr.                                Ref. Standard /                                                                                                                        Inspection Stage
         Work Description                                    Testing Frequency                        Acceptance Criteria                           Documents
No.                                 Specification                                                                                                                       WMEP             TPI

                                 Client Specification M01                           Carbon steel SAW spiral seam, class 1, Non sour pipes as per
(A)   Scope                                                         --------                                                                            --------        --------        --------
                                clause 1 & API 5L clause 1                          API 5L & Customer Specification M01

                                Client Specification M01
                                                                                    API 5L Grade X52M PSL-2 coils as per clause no. 8.3 of
1.0   Steel (Coils)             Clause 4.1 & API 5L               100% coils                                                                        Coil Mill TC          R                  R
                                                                                    API 5L.
                                clause 8.3

      Coil Procurement &
1.1                             API 5L clause 8.3.4               Each coil         As per RMTDS & API 5L clause 8.3.4                               Mill report          H               M
      Inspection

                                                                                    Each longitudinal edge max 10.0 mm each side & root
1.2   Edge milling              Std. Procedure / WPS              Each coil                                                                          Insp. report         H               M
                                                                                    and bevel as per approved WPS

                                                                                    As per mill procedure, forming angle shall be confirmed
1.3   Pipe forming              API 5L Table 2                    Each pipe                                                                          Mill report          H               M
                                                                                    at the time of PQT.


                                Client Spec.M01 clause                              As per approved welding procedures
      Welding including skelp   4.2.3 & 4.2.5 & API 5L
2.0                                                               Each coil         A separate welding procedure shall be qualified for skelp       Prod. Report          H               M
      end joints                clause 8.10.2 & 8.10.4 &
                                ASME SEC. IX                                        end welds.



                                ASME SEC IX & API                                   ASME SEC. IX / API 5L Annex – C & D. Weld
3.0   WPS/PQR/WPQ                                             Each wall thickness                                                                  WPS/PQR/ WPQ           H             W/R
                                5L.                                                 procedure for SAW & repair weld as per approved WPS.



      Automatic submerged arc   ASME section IX & API                               Current, voltage, speed, wire & flux. Shall be controlled
3.1                                                               Each pipe                                                                        Welding report         H               M
      welding                   5L clause 8.6 & 8.10                                & monitored as per approved PQR


      Continuous tack welding   ASME section IX & API
3.2                                                               Each pipe         As per approved WPS & as per clause no 8.4 of API 5L.          Welding report         H               M
      (if done)                 5L clause 8.4
DOCUMENT NO. : WMEP/MITPS/6000
                                                             MANUFACTURING INSPECTION TESTING                                           MITPS NO.             : MITPS/DONG HO/001    (Rev. 0)
                                                                 PROCEDURE SPECIFICATION                                                PAGE NO    : 3 OF 17
 WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                        PLANT : SPM-1/SPM-2/SPM-3
Sr.                                Ref. Standard /                                                                                                                      Inspection Stage
         Work Description                                  Testing Frequency                           Acceptance Criteria                       Documents
No.                                 Specification                                                                                                                      WMEP           TPI

                                Client Spec.M01 clause
      Visual inspection                                                        All pipes shall be visually examined both externally and
                                5.2 & (Clause 10.2.7 &
3.3                                                             Each pipe      internally and shall be free of defects. Acceptance as per      Pre- visual report       H              RW
      (Preliminary)             9.10.7of API 5L.)
                                                                               API 5L

      Fluoroscopy (Internal)                                                   As per API 5L. Clause. E.4.5, clause. E.4.6 & as per
4.0                             Clause E.4 of API 5L.           Each Pipe                                                                             -----             H              -----
                                                                               approved WI for X-Ray

                                                                               Pipe shall be tested at following test pressures & the
                                                                               holding time shall be 10 seconds

                                                                               Item Sr.   Pipe OD        WT (mm)   Grade      Pressure (min)
                                                                                  No.      (Inch)
                                                                                                                                  BAR


                                                                                  1          72”           9.53    X52M            36
                                                                                          (1828.8 )
                                                                                                                                               Graph chart
5.0   Hydrostatic test          As per client                                                                                                  showing pressure
                                specification M01 clause        Each pipe         2          56”                   X52M            46          & holding time           H              RW
                                                                                                           9.53
      (95% OF SMYS)             5.3.2 A(2)                                                (1422.4)                                             for each pipe and
                                                                                  3          64”                   X52M            40
                                                                                                                                               test report
                                                                                                           9.53
                                                                                          (1625.6)
                                                                                  4          96”           12.70   X52M            36
                                                                                          ( 2438.4 )

                                                                               Calibration of the pressure gauges shall be carried out at
                                                                               start of production further to a frequency of at least once
                                                                               per week.


      Non destructive Testing
DOCUMENT NO. : WMEP/MITPS/6000
                                                                      MANUFACTURING INSPECTION TESTING                                                      MITPS NO.             : MITPS/DONG HO/001     (Rev. 0)
                                                                          PROCEDURE SPECIFICATION                                                           PAGE NO    : 4 OF 17
 WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                                            PLANT : SPM-1/SPM-2/SPM-3
Sr.                                      Ref. Standard /                                                                                                                                     Inspection Stage
         Work Description                                           Testing Frequency                               Acceptance Criteria                                Documents
No.                                       Specification                                                                                                                                     WMEP           TPI

                                      Clause E.3.2.2 of API 5L &
                                      As per client specification
                                      M01 Clause 5.3.2 A.3 &                                     As per API 5L clause. E.4.5, clause. E.4.6 & as per WI for X-         X-Ray report &
6.0   X-Ray Inspection                5.3.2 A.5                         Each Pipe Ends                                                                                                       H                  R
                                                                                                 Ray                                                                    radiographs



                                      Clause E.3.2.2 of API 5L &
      Each pipe both ends up to 250                                                              Both ends of pipe up to a distance of 250 mm, acceptance as per       X-Ray report &
6.1                                   As per client specification   Each Pipe ends                                                                                                           H                  R
      mm                                                                                         clause no. E 4.5 & E 4.6 of API 5L.                                    radiographs
                                      M01 Clause 5.3.2 A.4.

                                                                                                 All restart spots shall be x-ray checked, acceptance as per clause    X-Ray report &
6.2   RSO / RSI                                  -----                        If any                                                                                                         H                  R
                                                                                                 no. E 4.5 & E 4.6 of API 5L                                            radiographs

                                      Clause E.3.1.1 of API 5L,
                                      Table E1 & As per client                                   All T-Joints of skelp end welds with extent of 150 mm in each         X-Ray report &
6.3   T-joints of skelp ends                                                  If any                                                                                                         H                  R
                                      specification M01 clause                                   direction of “T” Joint shall be inspected by X-ray                     radiographs
                                      5.3.2 A.5

                                                                    Twice per operating
      UT calibration standard                                       shift, with second
7.0                                   Clause E.5.3.2 of API 5L.                                  As per clause no. E.5.2 & E.5.3 of API 5L.                           Cal. Report / graph    H              RW
                                                                    calibration at interval of
                                                                    4 hrs.

                                      Clause E.3.1 Table E1 &       100% weld seam of            All indications producing signals higher than the acceptance
      Weld Seam Ultrasonic Testing    3.2.3 of API 5L                                            limits of reference standard & API 5L shall be MUT checked.
8.1                                                                 each pipe (except                                                                                     UT report          H              RW
      (AUTO UT)                                                                                  Lack of Penetration Not Accepted >100 mm in weld.
                                                                    untested length)
                                                                                                 Acceptance as per API 5L & WI for Auto UT.
DOCUMENT NO. : WMEP/MITPS/6000
                                                               MANUFACTURING INSPECTION TESTING                                        MITPS NO.            : MITPS/DONG HO/001    (Rev. 0)
                                                                   PROCEDURE SPECIFICATION                                             PAGE NO    : 5 OF 17
 WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                       PLANT : SPM-1/SPM-2/SPM-3
Sr.                                  Ref. Standard /                                                                                                                  Inspection Stage
         Work Description                                    Testing Frequency                       Acceptance Criteria                        Documents
No.                                   Specification                                                                                                                  WMEP           TPI

      Body Ultrasonic Testing     As per client              Each Pipe and           For Body: <16400 mm² per 1000 mm of strip/plate length
      (AUTO UT)                   specification M01 clause   Plate/strip edge over   or average of 8200 mm² per meter in total length with
                                  4.1.1 & ISO 12094          a minimum width of      max. individual size of 1800 mm²                           Body UT report
                                                             50 mm
                                                                                     & Min. width of 12 mm. For edge: 10 mm < Length <               (or)
                                                                                     20mm, area = 250 mm² & Max. population density of 3 [
                    (or)                                                             10 mm < Length < 20mm] per 1meter length of edge
8.2                                                                                                                                                                   H              RW
                                                                                     Complete circumference of the pipe ends over band of at
                                                                                     least 50 mm width shall be ultrasonically tested for
                                                                                     lamination                                                       .
                                  As per client                                                                                                 Coil UT report
               Coil UT            specification M0 1         Each Pipe               For Body: Acceptance Level B1 of ISO 12094
                                  Clause 4.1.1                                       For edge: Acceptance Level Annex 3.2.3 of API 5L

                                  Clause E.3.2.1 of API 5L
      Manual ultrasonic testing   & As per client                                    As per client specification M01 & API 5L Acceptance as
8.3                                                                Each Pipe                                                                     MUT report           H              RW
      for weld & body             specification M01 clause                           per API 5L & WI for MUT
                                  5.3.2 A.3


a)    Each pipe End untested                                                                                                                                                         RW
      weld length from Auto UT    API 5L clause E.3.2.1            Each Pipe         Acceptance as per API 5 L & WI for MUT.                     MUT report           H
      & Auto UT indications


      MUT of 25 mm from the       As per client
                                                                                     In accordance with Annex E.3.2.3 & Approved WI for
b)    beveled ends of pipe        specification M01 clause      Each Pipe ends                                                                    UT report           H              RW
                                                                                     MUT.
      circumference               A.3

                                                                                     The complete strip end weld shall be subjected to manual
                                  Clause E.3.1.1 of API                              ultrasonic testing.
c)    Skelp Joint                                            Skelp weld 100%                                                                     MUT report           H              RW
                                  5L Table E1
                                                                                     Acceptance as per API 5L.
DOCUMENT NO. : WMEP/MITPS/6000
                                                               MANUFACTURING INSPECTION TESTING                                        MITPS NO.        : MITPS/DONG HO/001    (Rev. 0)
                                                                   PROCEDURE SPECIFICATION                                             PAGE NO    : 6 OF 17
  WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                       PLANT : SPM-1/SPM-2/SPM-3
Sr.                                  Ref. Standard /                                                                                                              Inspection Stage
          Work Description                                   Testing Frequency                       Acceptance Criteria                        Documents
No.                                   Specification                                                                                                              WMEP           TPI

                                  Clause E. 3.2.2 of API                            All indication from MUT shall be confirmed by X-ray,
9.0    Indication from MUT                                   If any                                                                             X-Ray report      H                  R
                                  5L.                                               acceptance as per clause no. E 4.5 & E 4.6 of API 5L.

                                  Clause C.4.6 of API 5L
                                  & As per client                                   All weld repaired areas shall be inspected by UT and X-
9.1    Weld Repair areas                                     If any                                                                             X-Ray report      H                  R
                                  specification M01 clause                          ray
                                  5.4.2

       Residual Magnetism                                    Each end of pipe
                                  Clause E.7 & E.7.6 of                             The average of the four reading shall not exceed 30 gauss
10.0                                                         selected once per 4                                                                Test Report       H              RW
       (if MPI is carried out)    API 5L.                                           and no one reading shall not exceed 35 gauss
                                                             hours

       Workmanship, Visual
11.0   Inspection and Repair of
       Defects

                                  Clause 10.2.7 of API 5L
                                  & As per client                                                                                                Visual &
                                                             Each pipe inside &
11.1   Visual Inspection          specification M01 Clause                          Pipe shall be visually inspected from ID and OD             dimensional       H              RW
                                                             outside
                                  no.5.3.3 (Visual                                                                                                Report
                                  Inspection )

                                  As per client                                     Dents shall not exceed 6mm, nor shall they extent in any
                                                                                                                                                 Visual &
                                  specification M01 Clause                          direction over a distance longer than ¼ of pipe Diameter.
11.2   Dents                                                          If any                                                                    dimensional       H              RW
                                  no. 5.3.3. Visual                                 Dent containing creases, sharp edged imperfections or
                                                                                                                                                  Report
                                  Inspection Point 5                                gouges shall be considered as Defects.

                                  As per client
                                                                                                                                                 Visual &
                                  specification M01 Clause   Each pipe & maintain   10% of the specified Wall Thickness but up to Max.
11.3   Radial Offset of edges                                                                                                                   dimensional       H              RW
                                  5.3.3 Visual Inspection    record 3 pipe /shift   1.6mm
                                                                                                                                                  Report
                                  Point 3
DOCUMENT NO. : WMEP/MITPS/6000
                                                           MANUFACTURING INSPECTION TESTING                                          MITPS NO.            : MITPS/DONG HO/001     (Rev. 0)
                                                               PROCEDURE SPECIFICATION                                               PAGE NO    : 7 OF 17
  WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                     PLANT : SPM-1/SPM-2/SPM-3
Sr.                             Ref. Standard /                                                                                                                      Inspection Stage
          Work Description                               Testing Frequency                        Acceptance Criteria                           Documents
No.                              Specification                                                                                                                      WMEP           TPI

                              As per client
                              specification M01 Clause   One per heat/50 pipes                                                                                       H
       Misalignment of weld                                                      Distance between centre line of internal & external weld
11.4                          5.3.3 Visual Inspection                                                                                           Macro Reports                       RW
       beads                                                                     in weld macro section.
                              Point 2 & Table 14 Of
                              API 5L

                              Clause 9.10.2 of API 5L
11.5                          & As per client
       Height of weld bead                               Each pipe & record                                                                        Visual &
                              specification M01 Clause                           Maximum 3.0 mm at ID & OD                                                           H              RW
       (inside & outside)                                3pipes/shift                                                                          dimensional report
                              5.3.3 Visual Inspection
                              Point 7

                                                                                 All pipes shall be free from defects in the finished
                              Clause 9.10.2 of API 5L                            condition.
                              & As per client
11.6   Cracks & leaks         specification M01 Clause   If any                  All pipes shall be free from cracks and leaks. Cracks shall        -------          H              RW
                              5.3.3 Visual Inspection                            not be repaired.
                              Point 4                                            The acceptance criteria for imperfections found by NDI
                                                                                 shall be in accordance with annex E of API 5L
                                                                                 Undercuts that have a depth < 0.4 mm are acceptable
                                                                                 regardless of length, and shall be treated in accordance
                                                                                 with clause C.1 of API 5L
                                                                                 Undercuts shall not exceed 0.5 mm in depth and 25 mm
                              Clause 9.10.2 of API 5L                            in length.
                              & As per client                                                                                                     Visual &
11.7   Undercuts              specification M01 Clause            If any              1. there are no more than two such undercuts in            dimensional         H              RW
                              5.3.3 Visual Inspection                                       any 300 mm length of weld, and                          report
                              Point 5                                                 2. All such undercuts are treated in accordance
                                                                                            with clause C.2 API 5L.
                                                                                 The undercuts that exceed the limits specified in item b)
                                                                                 shall be classified as defects and shall be treated in
                                                                                 accordance with clause C.3 of API 5L.
DOCUMENT NO. : WMEP/MITPS/6000
                                                                     MANUFACTURING INSPECTION TESTING                                       MITPS NO.        : MITPS/DONG HO/001    (Rev. 0)
                                                                         PROCEDURE SPECIFICATION                                            PAGE NO    : 8 OF 17
  WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                            PLANT : SPM-1/SPM-2/SPM-3
 Sr.                                     Ref. Standard /                                                                                                               Inspection Stage
            Work Description                                       Testing Frequency                    Acceptance Criteria                          Documents
 No.                                      Specification                                                                                                               WMEP           TPI

                                      Clause 9.13.2.2 of API
        Inside & outside weld                                                                                                                         Visual &
                                      5L & per client                                  Weld reinforcement shall be removed Up to 150mm
11.8    bead grinding (End                                              Each pipe                                                                    dimensional       H              RW
                                      specification M01 clause                         externally & 150mm internally at both ends of the pipe.
        flushing)                                                                                                                                       report
                                      5.3.3.9

                                                                                       Any hard spot having dimension greater than 50 mm in
                                      Clause 9.10.6 & 10.2.4.8                         any direction & hardness greater than 345 HV10 shall be
11.9    Hard spots(if any)                                               If any                                                                      Visual report     H              RW
                                      of API 5L                                        rejected. Pipes containing such defects shall be treated in
                                                                                       accordance with Clause no. C.3b) or C.3c) of API 5L.

                                      As per client
                                      specification M01 clause                         No Lamination accepted within 25 mm circumference of
11.10   Laminations                                                      If any                                                                      Visual report     H              RW
                                      5.3.3.non destructive test                       pipe ends.
                                      clause 1.

                                                                                       Arc burns shall be treated in accordance with Clause-C.2,
                                                                                       C.3(b) OR C.3(c) except that they may be removed by
                                                                                       chipping or machining, provided that the resultant cavity
11.11   Arc burns                     Clause 9.10.3 of API 5L            If any                                                                      Visual report     H              RW
                                                                                       is thoroughly cleaned and checked for complete removal
                                                                                       of damage material by etching with 10% solution of
                                                                                       ammonium per sulfate or a 5%solution of natal.

        Other defects (Geometric      API 5L clause 9.10.5,
11.12                                                                    If any        Other Geometric deviations as per API 5L clause 9.10.5.1      Visual report     H              RW
        Deviations & Scratch Mark)    9.10.7

                                      API 5L 8.10 or As per                            For finished helical seam pipes the junction of the strip      Visual &
        Skelp end welds in finished
11.13                                 client specification M01           If any        end welds and helical-seam welds shall be at least 500        dimensional       H              RW
        pipes
                                      clause 4.2.3                                     mm from the pipe ends.                                           report

                                      API 5L clause 9.10.5.1 &
                                                                                                                                                      Visual &
                                      As per client spec. M01
11.14   Peaking                                                          If any        Max 1.5mm                                                     dimensional       H              RW
                                      clause 5.3.3(Visual
                                                                                                                                                        report
                                      Inspection 6)
DOCUMENT NO. : WMEP/MITPS/6000
                                                                 MANUFACTURING INSPECTION TESTING                                        MITPS NO.      : MITPS/DONG HO/001    (Rev. 0)
                                                                     PROCEDURE SPECIFICATION                                             PAGE NO    : 9 OF 17
  WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                         PLANT : SPM-1/SPM-2/SPM-3
Sr.                                   Ref. Standard /                                                                                                             Inspection Stage
           Work Description                                    Testing Frequency                     Acceptance Criteria                        Documents
No.                                    Specification                                                                                                             WMEP           TPI

        DIMENSIONS,
12
        WEIGHTS & LENGTHS

                                    As per client                                  - 0.5mm & + 1.5 mm of nominal wall thickness                   Visual &
12.1   Wall thickness               specification M01 Clause        Each pipe      If Grounded areas the wall thickness measured shall be        dimensional      H              RW
                                    5.3.3.6 & 5.4.1                                within ± 0.1times of nominal WT.                                Report

                                                                                   Item # 1,#2,#3 shall be supplied in following length
                                                                                        •    Min Length – 12.00 meters
                                                                                        •    Max Length – 18.00 meters
                                    As per client                                                                                                 Visual &
12.2    Pipe length                 specification M01 Clause        Each pipe           •    Min AVG Length – 15.00 meters                       dimensional      H              RW
                                    5.3.3.7                                        For Item #4                                                     Report
                                                                                        •    Min. Length – 10.00( upto 5% of the order
                                                                                                     quantity)
                                                                                        •    Max. Length – 12.2 meters

                                                                    Each pipe      Total deviation from straight line for all pipes shall not     Visual &
                                    Clause 9.11.3.4 of API
12.3    Straightness                                                               exceed 0.2% of the pipe length & 4.0 mm max for a             dimensional      H              RW
                                    5L
                                                                                   distance of 1000 mm from the extreme pipe ends.                 Report

                                    API 5L Clause 9.11.3.1                         SWCC Spec M01, Cl 5.3.3.2, specifies. Inside Diameter
        Outside diameter at the     Table-10 , Clause -             Each pipe      measurement at ends and the ID Tolerance of same are           Visual &
12.4    pipe end over a length of   10.2.8.3 & As per client                       given in this MITPS sr no 12.6. ( This alternate              dimensional      H              RW
        100 mm                      specification M01 Clause                       measurement is permitted by API 5L Table 10 Note c &            Report
                                    5.3.3.1                                        clause 10.2.8.3)

12.5    Outside diameter at pipe    As per client                                                                                                 Visual &
        body (measured with pie     specification M01 Cause         Each pipe      OD = + 3.00 mm max.                                           dimensional      H              RW
        tape & recorded)            5.3.3 of 3                                                                                                     Report
DOCUMENT NO. : WMEP/MITPS/6000
                                                                    MANUFACTURING INSPECTION TESTING                                         MITPS NO.         : MITPS/DONG HO/001    (Rev. 0)
                                                                        PROCEDURE SPECIFICATION                                              PAGE NO    : 10 OF 17
   WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                             PLANT : SPM-1/SPM-2/SPM-3
 Sr.                                     Ref. Standard /                                                                                                                 Inspection Stage
            Work Description                                      Testing Frequency                        Acceptance Criteria                      Documents
 No.                                      Specification                                                                                                                 WMEP           TPI

         Inside diameter at the pipe
                                       As per client                                                                                                  Visual &
         end over a length of 100
12.6                                   specification M01 Cause         Each Pipe          ID = + 1.6 mm max.                                         dimensional         H              RW
         mm (measured with pie
                                       5.3.3.2                                                                                                         Report
         tape & recorded)

                                       As per client
                                                                                                                                                      Visual &
                                       specification M01 Cause
12.7     Out of roundness                                              Each Pipe          As per Sr.No. 12.7.1 & 12.7.2                              dimensional         H              RW
                                       5.3.3.4 & API 5L Table
                                                                                                                                                       Report
                                       10

                                                                                                                                                      Visual &
                                                                  Each pipe & record 3
12.7.1   At Pipe Ends                  As Agreed                                          1% of pipe Nom Diameters                                   dimensional         H              RW
                                                                  pipes/ shift
                                                                                                                                                       Report

                                                                                                                                                      Visual &
                                                                  Each pipe & record 3
12.7.2   At other than ends (Body)     As Agreed                                          1.5% of pipe Nom Diameters                                 dimensional         H              RW
                                                                  pipes/ shift
                                                                                                                                                       Report

                                                                                                                                                      Visual &
12.8     Weight                        Clause 9.14.1 of API 5L         Each pipe          + 10% & - 3.5 % of nominal weight                          dimensional         H              M
                                                                                                                                                       Report

         Pipe Ends & End
12.9
         Protectors

                                       As per client                                      Bevel angle. 30° (+5°, -0°)                                 Visual &
12.9.1   Bevel angle & root face       specification M01 Clause        Each pipe                                                                     dimensional         H              RW
                                       5.3.3.9                                            Root face 1.6 mm (± 0.8 mm)                                  Report

                                       As per client                                                                                                  Visual &
                                                                   At least 3 pipes per
12.9.2   End Squareness                specification M01 Clause                           Squareness ≤1.6 mm                                         dimensional         H              RW
                                                                           shift
                                       5.3.3.9                                                                                                         Report

                                                                                           Metallic bevel end protector shall be provided at both
 13      Bevel protectors                       -------                Each pipe                                                                         -------         H              M
                                                                                          ends.
DOCUMENT NO. : WMEP/MITPS/6000
                                                             MANUFACTURING INSPECTION TESTING                                            MITPS NO.             : MITPS/DONG HO/001     (Rev. 0)
                                                                 PROCEDURE SPECIFICATION                                                 PAGE NO    : 11 OF 17
  WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                         PLANT : SPM-1/SPM-2/SPM-3
Sr.                                Ref. Standard /                                                                                                                        Inspection Stage
          Work Description                                 Testing Frequency                      Acceptance Criteria                                 Documents
No.                                 Specification                                                                                                                        WMEP           TPI

       Repair prohibition &
14
       procedure

                                As per client
                                                                                                                                                     Approved WPS &
14.1   Repair procedure         specification M01 clause         If any        As per approved WPS & PQR                                                                  H                  H
                                                                                                                                                          PQR
                                5.4.2 & API 5L

                                                                               Following requirements shall also be complied with for repair
                                                                               welding
                                                                                    •     The total length of repaired zone on each pipe weld
                                                                                          shall be < 4% of the total length of weld.
                                                                                    •     Weld defect separated by less than 100 mm shall be
                                                                                          repaired as a continuous single repair.
                                                                                    •     Each single repair shall be carried out with a
                                                                                          minimum of two layers/passes over a length of at
                                                                                          least 50 mm.
                                                                                    •     If Repaired after Hydro Testing the pipe shall be re-
                                                                                          hydro tested after repair.
                                API 5L & As per client                                                                                                 Rectification
                                                                                    •      Weld repair shall be performed using a qualified
14.2   Repair Prohibition       specification M01 clause         If any                   WPS.
                                                                                                                                                     report / approved    H              RW
                                5.4.2                                               •     After weld repair, the total area of the repair shall be     WPS & PQR
                                                                                          radiographically& ultrasonically inspected in
                                                                                          accordance with Annex E of API 5L.
                                                                                    •     Through thickness & Crack repair is not allowed.
                                                                                    •     LOP >100 mm is not acceptable. It is Subject to
                                                                                          Rejection.
                                                                                    •     Repeated repair at the same spot are not allowed.
                                                                                    •     Repair by welding on base material is not
                                                                                          Permitted.
                                                                                    Repair By Grinding may be applied as per API 5L provided
                                                                                    the remaining wall thickness is not less than 0.1 of the
                                                                                    nominal wall thickness.
       Test report &                                                                                                                                   Insp. & test
15.0                               API 5L clause 13             Each pipe                      All documents as per API 5L                                                H                  R
       certification of pipes                                                                                                                            reports
DOCUMENT NO. : WMEP/MITPS/6000
                                                                      MANUFACTURING INSPECTION TESTING                                            MITPS NO.             : MITPS/DONG HO/001    (Rev. 0)
                                                                          PROCEDURE SPECIFICATION                                                 PAGE NO    : 12 OF 17
      WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                                  PLANT : SPM-1/SPM-2/SPM-3
  Sr.                                    Ref. Standard /                                                                                                                          Inspection Stage
            Work Description                                        Testing Frequency                      Acceptance Criteria                                Documents
  No.                                     Specification                                                                                                                          WMEP           TPI

                                                                                        Marking shall be on the inside surface of the pipe, starting of a
                                                                                        point at least 150 mm from one of the pipe ends and include the
                                                                                        following information, as applicable.

                                                                                             1.    Name or mark of the manufacturer.

                                                                                             2.    Specified outside diameter.

                                                                                             3.    Specified wall thickness.

                                                                                             4.    Pipe steel grade.

                                                                                             5.    Product specification level designation.
                                      clause 11.2.1 of API 5L &                              6.    Type of pipes. (Table 2 of API 5L )
  16.0   Marking on finished pipe     As per client specification   Each pipe one End                                                                             -------         H              M
                                      M01 clause 6.2.2                                       7.    Mark of customer’s inspection representative if
                                                                                                   applicable.

                                                                                             8.    An identification number which permits the
                                                                                                   correlation of the product or delivery unit with the
                                                                                                   related inspection documents, if applicable.

                                                                                             9.    For specified outside diameter marking in USG or SI
                                                                                                   unit, it is not necessary to include the ending zero
                                                                                                   digit to the right of the decimal sing.

                                                                                        The area of the pipe to be marked shall be clean and dry The size
                                                                                        of the lettering shall be 20 mm. Pipe number shall be stamped on
                                                                                        bevel

(B)      PRODUCTION TESTS

         Chemical analysis (Product   Table 18 of API 5L            2 pipes / heat      All elements as per Annexure – A of this MITPS                      Chemical test
  B.1    – Base Metal)                10.2.4.1                                                                                                              report                H                  H


  B.2    Mechanical Tests
DOCUMENT NO. : WMEP/MITPS/6000
                                                                      MANUFACTURING INSPECTION TESTING                                           MITPS NO.            : MITPS/DONG HO/001     (Rev. 0)
                                                                          PROCEDURE SPECIFICATION                                                PAGE NO    : 13 OF 17
    WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                                 PLANT : SPM-1/SPM-2/SPM-3
   Sr.                                     Ref. Standard /                                                                                                                       Inspection Stage
               Work Description                                     Testing Frequency                         Acceptance Criteria                            Documents
   No.                                      Specification                                                                                                                       WMEP           TPI

                                                                                             For PSL 2 pipe, the tensile properties shall be given in
                                                                                             Table 7.
                                                                                             The tensile test shall be carried out in accordance with
                                                                                             ISO 6892 or ASTM A370.
                                        API 5L clause 9.3.2,                                 For pipe body tests, the yield strength, the yield ratio and
                                        10.2.3.2, 10.2.4.2, Table                            the percentage elongation after fracture shall be
            Transverse tensile test                                 1 pipe/ heat & 1 per     determined.
 B.2.1                                  7 &18 and As per client                                                                                             Mech. Test report    H                  H
            (Base Metal)                                            test unit
                                        specification M01 clause                             The percentage elongation after fracture shall be reported
                                        5.3.2 B.1                                            with reference to a gauge length of 50 mm (2 in.). For test
                                                                                             pieces having a gauge length less than 50 mm (2 in.), the
                                                                                             measured elongation after fracture shall be converted to a
                                                                                             elongation in 50 mm (2 in.) in accordance with ISO 2566
                                                                                             or ASTM A 370.
                                                                                             Test pieces for tensile test as per clause 10.2.3.2.
                                                                                             (The samples shall be taken in such a way that
                                         API 5L or As per client
            Transverse tensile test -                               1 pipe/heat/ & 1 per     the testing frequencies of API including weekly
B.2.2 (a)                               specification M01 5.3.2                                                                                             Mech. Test report    H                  H
            Helical Weld Seam                                       test unit                weld tensile test per welding line is
                                        B.2
                                                                                             complied)

                                                                                             One face and one root face bend weld test shall be made
            Guided bend test Helical    API 5L or As per client                              on samples cut from pipe.
B.2.3 (a)                                                           1pipe / per test unit                                                                   Mech. Test report
            Weld Seam                   specification M01 5.3.2                              The dimension ‘A’ in guided bend test shall not be                                  H                  H
                                        B.3                                                  exceed 4 times of the specimen thickness
                                                                                             Acceptance criteria shall be as per API 5L

                                        API 5L or As per client                              Sub size specimen as applicable shall be used.
            CVN Impact
 B.2.4                                  specification M01 5.3.2     1 pipe / per test unit   Acceptance for full size specimen shall be :                     Test Report        H                  H
            Helical Weld Seam           B.4
                                                                                             As per API 5L table 8

            Hardness test               API 5L or As per client
 B.2.5                                  specification M01 5.3.2     1 pipe / per test unit   Max.300 HB                                                        Test report       H                  H
            Helical Weld Seam           D
DOCUMENT NO. : WMEP/MITPS/6000
                                                                  MANUFACTURING INSPECTION TESTING                                         MITPS NO.      : MITPS/DONG HO/001    (Rev. 0)
                                                                      PROCEDURE SPECIFICATION                                              PAGE NO    : 14 OF 17
  WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                           PLANT : SPM-1/SPM-2/SPM-3
 Sr.                                   Ref. Standard /                                                                                                              Inspection Stage
           Work Description                                     Testing Frequency                       Acceptance Criteria                       Documents
 No.                                    Specification                                                                                                              WMEP           TPI

        Metallographic
        examination (macro                                      1 pipe / shift / 50    The alignment of internal and external seams shall be
B.2.6   etching)                    Clause 10.2.5 of API 5L                                                                                        Test report      H                  H
                                                                Pipes from same heat   verified.
        Helical Weld Seam

        Skelp Weld –                API 5L clause 9.3.2,
        Tensile,Charpy,bend,hardn   10.2.3.2, 10.2.4.2, Table   Once per Lot of 50
B 2.7                                                                                  Refer B 2.2,2.3,2.4,2.5 & 2.6 acceptance criteria           Test report      H                  H
        ess & macro                 7 &18 and As per client     skelp weld pipes
                                    specification M01

                                     As per client
                                    specification clause no
        Retesting & rejection       5.3.2.C & API 5L Annex
B.3                                                             If any                 As per clause 10.2.12.1 of API 5L & Annex N                 Test report      H              RW
        criteria                    N




 C      FIRST DAY PRODUCTION TEST (ONE PIPE OF COMPLETELY FINISHED PIPE OF FIRST DAY’S PRODUCTION ) As per client specification M01 4.2.4 & 4.2.5


                                     As per client
C.1     Hydrostatic test            specification M01 clause    PQT pipe               As per clause. 5 of this MITPS                             MPQT report       H                  H
                                    5.3.2 A(2)

                                    Clause E.3.1 & Table E1
        Automatic & manual                                                                                                                        MPQT report
                                    of API 5L & As per                                 Complete weld length shall be UT tested as per clause.
C.2     Ultrasonic testing (Weld                                PQT pipe                                                                                            H                  H
                                    client specification M01                           8.0 A, 8.0 B & 8.1 OF this MITPS
        and Body)
                                    clause 4.1.1

                                     As per Client              PQT Pipe –
        Radiographic testing of
C.3                                 specification M01 Clause    Fluoroscopy Entire     As per clause 6.1 of this MITPS                            MPQT report       H                  R
        weld seam
                                    5.3.2 A3                    weld length
DOCUMENT NO. : WMEP/MITPS/6000
                                                               MANUFACTURING INSPECTION TESTING                                        MITPS NO.       : MITPS/DONG HO/001    (Rev. 0)
                                                                   PROCEDURE SPECIFICATION                                             PAGE NO    : 15 OF 17
  WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                       PLANT : SPM-1/SPM-2/SPM-3
 Sr.                                Ref. Standard /                                                                                                              Inspection Stage
           Work Description                                  Testing Frequency                       Acceptance Criteria                        Documents
 No.                                 Specification                                                                                                              WMEP           TPI

                                  API 5L & As per client                            Pipe shall be examined visually for dimensional tolerance                    H                  H
        Visual & dimensional
C.4                               specification M01 Clause        PQT pipe          and apparent surface defects As per clause 11.0 & 12.0 of   MPQT report
        examination
                                  5.3.1                                             this MITPS

        Chemical analysis                                    PQT pipe (1 samples/   All elements as per Annex. A of this MITPS for Base and                      H                  R
C.5                               API 5L                                            as per approved WPS for Weld                                MPQT report
        (Product-Base & Weld)                                       pipe)

                                  ALI 5L & As per client
C.6     Mechanical test           specification M01 Clause                                                                                      MPQT report
                                  5.3.1

                                                                                    As per API 5L table 7
C.6.1   Transverse Base Tensile   API 5L                          PQT pipe                                                                      MPQT report      H                  H

                                                                                    As per API 5L table 7
C.6.2   Transverse Weld Tensile   API 5L                                                                                                        MPQT report      H                  H


                                                                                    In accordance with clause no. 10.2.4.6, 10.2.3.6 & table
C.6.3   Guided bend test          API 5L                          PQT pipe          23 of API 5L.                                               MPQT report      H                  H
                                                                                    Acceptance as per Clause 9.7.1 of API 5L

                                                                                    CVN impact for base, weld and HAZ at Test
                                                                                    Temperature, Zero Degree C shall be done and the
                                                                                    acceptance for full size specimen shall be as per API 5L
                                  API 5L As per client                              Table 8.
        CVN Impact
C.6.4                             specification M01 Clause        PQT pipe          Additionally Transition curve shall be established by       MPQT report      H                  H
        Pipe Body, Weld & HAZ     5.3.1.5                                           testing at following Test temperatures, -40°C,-20°C, 0°C,
                                                                                    20°C & 60° C, for Each Location. The transition curve
                                                                                    will be plotted. This is for information only and no
                                                                                    acceptance criterion is stated.
DOCUMENT NO. : WMEP/MITPS/6000
                                                                           MANUFACTURING INSPECTION TESTING                                           MITPS NO.               : MITPS/DONG HO/001     (Rev. 0)
                                                                               PROCEDURE SPECIFICATION                                                PAGE NO    : 16 OF 17
    WELSPUN MIDDLE EAST PIPES LLC
                                                                                                                                                      PLANT : SPM-1/SPM-2/SPM-3
   Sr.                                        Ref. Standard /                                                                                                                            Inspection Stage
               Work Description                                         Testing Frequency                          Acceptance Criteria                               Documents
   No.                                         Specification                                                                                                                            WMEP           TPI

                                                                                                  Test temperature =0°C
            CVN Impact of Skelp end
C.6.5                                                API 5L                   PQT PIPE            Acceptance for full size specimen shall be :                        Test Report        H              W
            welds (Weld and HAZ)
                                                                                                  As per API 5L table 8

            Guided bend test of                                                                   In accordance with clause no. 10.2.4.6, 10.2.3.6 & table                               H
                                                                            1 set from skelp                                                                        Mech. Test report
C.6.6                                                API 5L                                       23 of API 5L.                                                                                         W
            Strip end weld (Root &
            face)                                                                                 Acceptance as per Clause 9.7.1 of API 5L


            Transverse tensile test                                                               As per API 5L table 7                                                                  H
C.6.7                                                API 5L                1 skelp end weld                                                                         Mech. Test report                   W
            (Strip end weld)

            Metallographic
            examination(macro                                                                     The alignment of internal and external seams shall be
C.6.8                                                API 5L                    PQT pipe                                                                               MPQT report        H              W
            etching)Helical & Skelp                                                               verified.
            end welds

            Hardness test Helical &                                                                                                                                                                     W
C.6.9                                                API 5L                    PQT pipe           318 HV 10 as per clause 5.3.2.D of cust. spec                       MPQT report        H
            Skelp end welds

LEGENDS: H- HOLD, W- WITNESS, M- MONITER, R- REVIEW, RW = RANDOM WITNESS, TPI-THIRD PARTY INSPECTION AGENCY, FDPT – FIRST DAY PRODUCTION TEST,WI-WORK INSTRUCTION
DOCUMENT NO. : WMEP/MITPS/6000
                                                   MANUFACTURING INSPECTION TESTING                     MITPS NO.          : MITPS/DONG HO/001           (Rev. 0)
                                                       PROCEDURE SPECIFICATION                          PAGE NO    : 17 OF 17
 WELSPUN MIDDLE EAST PIPES LLC
                                                                                                        PLANT : SPM-1/SPM-2/SPM-3
Sr.                            Ref. Standard /                                                                                             Inspection Stage
           Work Description                      Testing Frequency               Acceptance Criteria              Documents
No.                             Specification                                                                                            WMEP              TPI

                                                                             ANNEXTURE – A
                              MAX. % ALLOWED                                        MAX. % ALLOWED
 ELEMENT                                                             ELEMENT
                                   X52M                                                   X52M
      C                             0.20                             CE(IIW)               0.43%
                                                                                                       Notes:
      Mn                            1.40                                                               1) For each reduction of 0.01% below the specified maximum for
      Si                            0.45                                                               carbon, an increase of 0.05% above the specified maximum for
                                                                                                       manganese is permissible, up to a maximum of 1.65% for X 52
      P                            0.025                                                               Grade.
      S                            0.010                                                               2) CE (Pcm)= C + Si/30 + (Mn+Cu+Cr) / 20 + Ni/60 +Mo/15+ V/10
                                                                                                       +5B
      Cr                            0.30
                                                                                                       3) CE (IIW)= C + Mn/6 + (Cr+Mo+V)/5 + (Ni+Cu)/15,
                                    0.50                                                               d) The sum of the niobium, vanadium and titanium concentration
      Co
                                                                                                       shall be ≤ 0.15%.
      Mo                            0.15

      Ni                            0.30

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C.s specs

  • 1. Page 1 of 17 DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 1 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 CLIENT : M/s DONG HO Korean Saudi Limited Company PROJECT : RIYADH STRATEGIC WATER SUPPLY SCHEME PIPE GRADE : API – 5L, Grade X52M PSL2 OFFER REFERANCE / P.O NUMBER : General MITPS PROJECT SPECIFICATION : Specification M01 ( steel pipe for main lines ) QC10-H-041 Rev- 02, [M01] Dated 05.08.2010 ITEM CLASS PIPE SPECIFIEDOUTSIDE WALL THICKNESS Grade QTY. NO. DIAMETER INCH(MM) INCH MM METERS 1 1 72” ( 1828.8 ) 0.375” 9.53 X52M As per PO PIPE SIZE 2 1 56” (1422.4) 0.375” 9.53 X52M As per PO 3 1 64”(1625.6) 0.375” 9.53 X52M 4 1 96” ( 2438.4 ) 0.5” 12.70 X52M As per PO Note: 96” Pipe shall not be provided with API Monogram Helical Seam Submerged Arc Welded (SAWH) Line Pipes As Per PIPE MANUFACTURING SPECIFICATION : Customer Specification(M01) QC 10-H-041 Rev 2, Dated 05.08.2010 & API 5L 44th Edition and Addendum 3 effective from Jan 2012 Revision Record Revision Description Date Prepared By Checked Approved 0 Issued for Approval 07-03-2012 Waleed.M.Abdellah C.Veerapandian K.Seshagiri Rao Client
  • 2. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 2 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI Client Specification M01 Carbon steel SAW spiral seam, class 1, Non sour pipes as per (A) Scope -------- -------- -------- -------- clause 1 & API 5L clause 1 API 5L & Customer Specification M01 Client Specification M01 API 5L Grade X52M PSL-2 coils as per clause no. 8.3 of 1.0 Steel (Coils) Clause 4.1 & API 5L 100% coils Coil Mill TC R R API 5L. clause 8.3 Coil Procurement & 1.1 API 5L clause 8.3.4 Each coil As per RMTDS & API 5L clause 8.3.4 Mill report H M Inspection Each longitudinal edge max 10.0 mm each side & root 1.2 Edge milling Std. Procedure / WPS Each coil Insp. report H M and bevel as per approved WPS As per mill procedure, forming angle shall be confirmed 1.3 Pipe forming API 5L Table 2 Each pipe Mill report H M at the time of PQT. Client Spec.M01 clause As per approved welding procedures Welding including skelp 4.2.3 & 4.2.5 & API 5L 2.0 Each coil A separate welding procedure shall be qualified for skelp Prod. Report H M end joints clause 8.10.2 & 8.10.4 & ASME SEC. IX end welds. ASME SEC IX & API ASME SEC. IX / API 5L Annex – C & D. Weld 3.0 WPS/PQR/WPQ Each wall thickness WPS/PQR/ WPQ H W/R 5L. procedure for SAW & repair weld as per approved WPS. Automatic submerged arc ASME section IX & API Current, voltage, speed, wire & flux. Shall be controlled 3.1 Each pipe Welding report H M welding 5L clause 8.6 & 8.10 & monitored as per approved PQR Continuous tack welding ASME section IX & API 3.2 Each pipe As per approved WPS & as per clause no 8.4 of API 5L. Welding report H M (if done) 5L clause 8.4
  • 3. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 3 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI Client Spec.M01 clause Visual inspection All pipes shall be visually examined both externally and 5.2 & (Clause 10.2.7 & 3.3 Each pipe internally and shall be free of defects. Acceptance as per Pre- visual report H RW (Preliminary) 9.10.7of API 5L.) API 5L Fluoroscopy (Internal) As per API 5L. Clause. E.4.5, clause. E.4.6 & as per 4.0 Clause E.4 of API 5L. Each Pipe ----- H ----- approved WI for X-Ray Pipe shall be tested at following test pressures & the holding time shall be 10 seconds Item Sr. Pipe OD WT (mm) Grade Pressure (min) No. (Inch) BAR 1 72” 9.53 X52M 36 (1828.8 ) Graph chart 5.0 Hydrostatic test As per client showing pressure specification M01 clause Each pipe 2 56” X52M 46 & holding time H RW 9.53 (95% OF SMYS) 5.3.2 A(2) (1422.4) for each pipe and 3 64” X52M 40 test report 9.53 (1625.6) 4 96” 12.70 X52M 36 ( 2438.4 ) Calibration of the pressure gauges shall be carried out at start of production further to a frequency of at least once per week. Non destructive Testing
  • 4. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 4 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI Clause E.3.2.2 of API 5L & As per client specification M01 Clause 5.3.2 A.3 & As per API 5L clause. E.4.5, clause. E.4.6 & as per WI for X- X-Ray report & 6.0 X-Ray Inspection 5.3.2 A.5 Each Pipe Ends H R Ray radiographs Clause E.3.2.2 of API 5L & Each pipe both ends up to 250 Both ends of pipe up to a distance of 250 mm, acceptance as per X-Ray report & 6.1 As per client specification Each Pipe ends H R mm clause no. E 4.5 & E 4.6 of API 5L. radiographs M01 Clause 5.3.2 A.4. All restart spots shall be x-ray checked, acceptance as per clause X-Ray report & 6.2 RSO / RSI ----- If any H R no. E 4.5 & E 4.6 of API 5L radiographs Clause E.3.1.1 of API 5L, Table E1 & As per client All T-Joints of skelp end welds with extent of 150 mm in each X-Ray report & 6.3 T-joints of skelp ends If any H R specification M01 clause direction of “T” Joint shall be inspected by X-ray radiographs 5.3.2 A.5 Twice per operating UT calibration standard shift, with second 7.0 Clause E.5.3.2 of API 5L. As per clause no. E.5.2 & E.5.3 of API 5L. Cal. Report / graph H RW calibration at interval of 4 hrs. Clause E.3.1 Table E1 & 100% weld seam of All indications producing signals higher than the acceptance Weld Seam Ultrasonic Testing 3.2.3 of API 5L limits of reference standard & API 5L shall be MUT checked. 8.1 each pipe (except UT report H RW (AUTO UT) Lack of Penetration Not Accepted >100 mm in weld. untested length) Acceptance as per API 5L & WI for Auto UT.
  • 5. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 5 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI Body Ultrasonic Testing As per client Each Pipe and For Body: <16400 mm² per 1000 mm of strip/plate length (AUTO UT) specification M01 clause Plate/strip edge over or average of 8200 mm² per meter in total length with 4.1.1 & ISO 12094 a minimum width of max. individual size of 1800 mm² Body UT report 50 mm & Min. width of 12 mm. For edge: 10 mm < Length < (or) 20mm, area = 250 mm² & Max. population density of 3 [ (or) 10 mm < Length < 20mm] per 1meter length of edge 8.2 H RW Complete circumference of the pipe ends over band of at least 50 mm width shall be ultrasonically tested for lamination . As per client Coil UT report Coil UT specification M0 1 Each Pipe For Body: Acceptance Level B1 of ISO 12094 Clause 4.1.1 For edge: Acceptance Level Annex 3.2.3 of API 5L Clause E.3.2.1 of API 5L Manual ultrasonic testing & As per client As per client specification M01 & API 5L Acceptance as 8.3 Each Pipe MUT report H RW for weld & body specification M01 clause per API 5L & WI for MUT 5.3.2 A.3 a) Each pipe End untested RW weld length from Auto UT API 5L clause E.3.2.1 Each Pipe Acceptance as per API 5 L & WI for MUT. MUT report H & Auto UT indications MUT of 25 mm from the As per client In accordance with Annex E.3.2.3 & Approved WI for b) beveled ends of pipe specification M01 clause Each Pipe ends UT report H RW MUT. circumference A.3 The complete strip end weld shall be subjected to manual Clause E.3.1.1 of API ultrasonic testing. c) Skelp Joint Skelp weld 100% MUT report H RW 5L Table E1 Acceptance as per API 5L.
  • 6. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 6 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI Clause E. 3.2.2 of API All indication from MUT shall be confirmed by X-ray, 9.0 Indication from MUT If any X-Ray report H R 5L. acceptance as per clause no. E 4.5 & E 4.6 of API 5L. Clause C.4.6 of API 5L & As per client All weld repaired areas shall be inspected by UT and X- 9.1 Weld Repair areas If any X-Ray report H R specification M01 clause ray 5.4.2 Residual Magnetism Each end of pipe Clause E.7 & E.7.6 of The average of the four reading shall not exceed 30 gauss 10.0 selected once per 4 Test Report H RW (if MPI is carried out) API 5L. and no one reading shall not exceed 35 gauss hours Workmanship, Visual 11.0 Inspection and Repair of Defects Clause 10.2.7 of API 5L & As per client Visual & Each pipe inside & 11.1 Visual Inspection specification M01 Clause Pipe shall be visually inspected from ID and OD dimensional H RW outside no.5.3.3 (Visual Report Inspection ) As per client Dents shall not exceed 6mm, nor shall they extent in any Visual & specification M01 Clause direction over a distance longer than ¼ of pipe Diameter. 11.2 Dents If any dimensional H RW no. 5.3.3. Visual Dent containing creases, sharp edged imperfections or Report Inspection Point 5 gouges shall be considered as Defects. As per client Visual & specification M01 Clause Each pipe & maintain 10% of the specified Wall Thickness but up to Max. 11.3 Radial Offset of edges dimensional H RW 5.3.3 Visual Inspection record 3 pipe /shift 1.6mm Report Point 3
  • 7. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 7 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI As per client specification M01 Clause One per heat/50 pipes H Misalignment of weld Distance between centre line of internal & external weld 11.4 5.3.3 Visual Inspection Macro Reports RW beads in weld macro section. Point 2 & Table 14 Of API 5L Clause 9.10.2 of API 5L 11.5 & As per client Height of weld bead Each pipe & record Visual & specification M01 Clause Maximum 3.0 mm at ID & OD H RW (inside & outside) 3pipes/shift dimensional report 5.3.3 Visual Inspection Point 7 All pipes shall be free from defects in the finished Clause 9.10.2 of API 5L condition. & As per client 11.6 Cracks & leaks specification M01 Clause If any All pipes shall be free from cracks and leaks. Cracks shall ------- H RW 5.3.3 Visual Inspection not be repaired. Point 4 The acceptance criteria for imperfections found by NDI shall be in accordance with annex E of API 5L Undercuts that have a depth < 0.4 mm are acceptable regardless of length, and shall be treated in accordance with clause C.1 of API 5L Undercuts shall not exceed 0.5 mm in depth and 25 mm Clause 9.10.2 of API 5L in length. & As per client Visual & 11.7 Undercuts specification M01 Clause If any 1. there are no more than two such undercuts in dimensional H RW 5.3.3 Visual Inspection any 300 mm length of weld, and report Point 5 2. All such undercuts are treated in accordance with clause C.2 API 5L. The undercuts that exceed the limits specified in item b) shall be classified as defects and shall be treated in accordance with clause C.3 of API 5L.
  • 8. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 8 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI Clause 9.13.2.2 of API Inside & outside weld Visual & 5L & per client Weld reinforcement shall be removed Up to 150mm 11.8 bead grinding (End Each pipe dimensional H RW specification M01 clause externally & 150mm internally at both ends of the pipe. flushing) report 5.3.3.9 Any hard spot having dimension greater than 50 mm in Clause 9.10.6 & 10.2.4.8 any direction & hardness greater than 345 HV10 shall be 11.9 Hard spots(if any) If any Visual report H RW of API 5L rejected. Pipes containing such defects shall be treated in accordance with Clause no. C.3b) or C.3c) of API 5L. As per client specification M01 clause No Lamination accepted within 25 mm circumference of 11.10 Laminations If any Visual report H RW 5.3.3.non destructive test pipe ends. clause 1. Arc burns shall be treated in accordance with Clause-C.2, C.3(b) OR C.3(c) except that they may be removed by chipping or machining, provided that the resultant cavity 11.11 Arc burns Clause 9.10.3 of API 5L If any Visual report H RW is thoroughly cleaned and checked for complete removal of damage material by etching with 10% solution of ammonium per sulfate or a 5%solution of natal. Other defects (Geometric API 5L clause 9.10.5, 11.12 If any Other Geometric deviations as per API 5L clause 9.10.5.1 Visual report H RW Deviations & Scratch Mark) 9.10.7 API 5L 8.10 or As per For finished helical seam pipes the junction of the strip Visual & Skelp end welds in finished 11.13 client specification M01 If any end welds and helical-seam welds shall be at least 500 dimensional H RW pipes clause 4.2.3 mm from the pipe ends. report API 5L clause 9.10.5.1 & Visual & As per client spec. M01 11.14 Peaking If any Max 1.5mm dimensional H RW clause 5.3.3(Visual report Inspection 6)
  • 9. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 9 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI DIMENSIONS, 12 WEIGHTS & LENGTHS As per client - 0.5mm & + 1.5 mm of nominal wall thickness Visual & 12.1 Wall thickness specification M01 Clause Each pipe If Grounded areas the wall thickness measured shall be dimensional H RW 5.3.3.6 & 5.4.1 within ± 0.1times of nominal WT. Report Item # 1,#2,#3 shall be supplied in following length • Min Length – 12.00 meters • Max Length – 18.00 meters As per client Visual & 12.2 Pipe length specification M01 Clause Each pipe • Min AVG Length – 15.00 meters dimensional H RW 5.3.3.7 For Item #4 Report • Min. Length – 10.00( upto 5% of the order quantity) • Max. Length – 12.2 meters Each pipe Total deviation from straight line for all pipes shall not Visual & Clause 9.11.3.4 of API 12.3 Straightness exceed 0.2% of the pipe length & 4.0 mm max for a dimensional H RW 5L distance of 1000 mm from the extreme pipe ends. Report API 5L Clause 9.11.3.1 SWCC Spec M01, Cl 5.3.3.2, specifies. Inside Diameter Outside diameter at the Table-10 , Clause - Each pipe measurement at ends and the ID Tolerance of same are Visual & 12.4 pipe end over a length of 10.2.8.3 & As per client given in this MITPS sr no 12.6. ( This alternate dimensional H RW 100 mm specification M01 Clause measurement is permitted by API 5L Table 10 Note c & Report 5.3.3.1 clause 10.2.8.3) 12.5 Outside diameter at pipe As per client Visual & body (measured with pie specification M01 Cause Each pipe OD = + 3.00 mm max. dimensional H RW tape & recorded) 5.3.3 of 3 Report
  • 10. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 10 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI Inside diameter at the pipe As per client Visual & end over a length of 100 12.6 specification M01 Cause Each Pipe ID = + 1.6 mm max. dimensional H RW mm (measured with pie 5.3.3.2 Report tape & recorded) As per client Visual & specification M01 Cause 12.7 Out of roundness Each Pipe As per Sr.No. 12.7.1 & 12.7.2 dimensional H RW 5.3.3.4 & API 5L Table Report 10 Visual & Each pipe & record 3 12.7.1 At Pipe Ends As Agreed 1% of pipe Nom Diameters dimensional H RW pipes/ shift Report Visual & Each pipe & record 3 12.7.2 At other than ends (Body) As Agreed 1.5% of pipe Nom Diameters dimensional H RW pipes/ shift Report Visual & 12.8 Weight Clause 9.14.1 of API 5L Each pipe + 10% & - 3.5 % of nominal weight dimensional H M Report Pipe Ends & End 12.9 Protectors As per client Bevel angle. 30° (+5°, -0°) Visual & 12.9.1 Bevel angle & root face specification M01 Clause Each pipe dimensional H RW 5.3.3.9 Root face 1.6 mm (± 0.8 mm) Report As per client Visual & At least 3 pipes per 12.9.2 End Squareness specification M01 Clause Squareness ≤1.6 mm dimensional H RW shift 5.3.3.9 Report Metallic bevel end protector shall be provided at both 13 Bevel protectors ------- Each pipe ------- H M ends.
  • 11. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 11 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI Repair prohibition & 14 procedure As per client Approved WPS & 14.1 Repair procedure specification M01 clause If any As per approved WPS & PQR H H PQR 5.4.2 & API 5L Following requirements shall also be complied with for repair welding • The total length of repaired zone on each pipe weld shall be < 4% of the total length of weld. • Weld defect separated by less than 100 mm shall be repaired as a continuous single repair. • Each single repair shall be carried out with a minimum of two layers/passes over a length of at least 50 mm. • If Repaired after Hydro Testing the pipe shall be re- hydro tested after repair. API 5L & As per client Rectification • Weld repair shall be performed using a qualified 14.2 Repair Prohibition specification M01 clause If any WPS. report / approved H RW 5.4.2 • After weld repair, the total area of the repair shall be WPS & PQR radiographically& ultrasonically inspected in accordance with Annex E of API 5L. • Through thickness & Crack repair is not allowed. • LOP >100 mm is not acceptable. It is Subject to Rejection. • Repeated repair at the same spot are not allowed. • Repair by welding on base material is not Permitted. Repair By Grinding may be applied as per API 5L provided the remaining wall thickness is not less than 0.1 of the nominal wall thickness. Test report & Insp. & test 15.0 API 5L clause 13 Each pipe All documents as per API 5L H R certification of pipes reports
  • 12. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 12 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI Marking shall be on the inside surface of the pipe, starting of a point at least 150 mm from one of the pipe ends and include the following information, as applicable. 1. Name or mark of the manufacturer. 2. Specified outside diameter. 3. Specified wall thickness. 4. Pipe steel grade. 5. Product specification level designation. clause 11.2.1 of API 5L & 6. Type of pipes. (Table 2 of API 5L ) 16.0 Marking on finished pipe As per client specification Each pipe one End ------- H M M01 clause 6.2.2 7. Mark of customer’s inspection representative if applicable. 8. An identification number which permits the correlation of the product or delivery unit with the related inspection documents, if applicable. 9. For specified outside diameter marking in USG or SI unit, it is not necessary to include the ending zero digit to the right of the decimal sing. The area of the pipe to be marked shall be clean and dry The size of the lettering shall be 20 mm. Pipe number shall be stamped on bevel (B) PRODUCTION TESTS Chemical analysis (Product Table 18 of API 5L 2 pipes / heat All elements as per Annexure – A of this MITPS Chemical test B.1 – Base Metal) 10.2.4.1 report H H B.2 Mechanical Tests
  • 13. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 13 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI For PSL 2 pipe, the tensile properties shall be given in Table 7. The tensile test shall be carried out in accordance with ISO 6892 or ASTM A370. API 5L clause 9.3.2, For pipe body tests, the yield strength, the yield ratio and 10.2.3.2, 10.2.4.2, Table the percentage elongation after fracture shall be Transverse tensile test 1 pipe/ heat & 1 per determined. B.2.1 7 &18 and As per client Mech. Test report H H (Base Metal) test unit specification M01 clause The percentage elongation after fracture shall be reported 5.3.2 B.1 with reference to a gauge length of 50 mm (2 in.). For test pieces having a gauge length less than 50 mm (2 in.), the measured elongation after fracture shall be converted to a elongation in 50 mm (2 in.) in accordance with ISO 2566 or ASTM A 370. Test pieces for tensile test as per clause 10.2.3.2. (The samples shall be taken in such a way that API 5L or As per client Transverse tensile test - 1 pipe/heat/ & 1 per the testing frequencies of API including weekly B.2.2 (a) specification M01 5.3.2 Mech. Test report H H Helical Weld Seam test unit weld tensile test per welding line is B.2 complied) One face and one root face bend weld test shall be made Guided bend test Helical API 5L or As per client on samples cut from pipe. B.2.3 (a) 1pipe / per test unit Mech. Test report Weld Seam specification M01 5.3.2 The dimension ‘A’ in guided bend test shall not be H H B.3 exceed 4 times of the specimen thickness Acceptance criteria shall be as per API 5L API 5L or As per client Sub size specimen as applicable shall be used. CVN Impact B.2.4 specification M01 5.3.2 1 pipe / per test unit Acceptance for full size specimen shall be : Test Report H H Helical Weld Seam B.4 As per API 5L table 8 Hardness test API 5L or As per client B.2.5 specification M01 5.3.2 1 pipe / per test unit Max.300 HB Test report H H Helical Weld Seam D
  • 14. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 14 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI Metallographic examination (macro 1 pipe / shift / 50 The alignment of internal and external seams shall be B.2.6 etching) Clause 10.2.5 of API 5L Test report H H Pipes from same heat verified. Helical Weld Seam Skelp Weld – API 5L clause 9.3.2, Tensile,Charpy,bend,hardn 10.2.3.2, 10.2.4.2, Table Once per Lot of 50 B 2.7 Refer B 2.2,2.3,2.4,2.5 & 2.6 acceptance criteria Test report H H ess & macro 7 &18 and As per client skelp weld pipes specification M01 As per client specification clause no Retesting & rejection 5.3.2.C & API 5L Annex B.3 If any As per clause 10.2.12.1 of API 5L & Annex N Test report H RW criteria N C FIRST DAY PRODUCTION TEST (ONE PIPE OF COMPLETELY FINISHED PIPE OF FIRST DAY’S PRODUCTION ) As per client specification M01 4.2.4 & 4.2.5 As per client C.1 Hydrostatic test specification M01 clause PQT pipe As per clause. 5 of this MITPS MPQT report H H 5.3.2 A(2) Clause E.3.1 & Table E1 Automatic & manual MPQT report of API 5L & As per Complete weld length shall be UT tested as per clause. C.2 Ultrasonic testing (Weld PQT pipe H H client specification M01 8.0 A, 8.0 B & 8.1 OF this MITPS and Body) clause 4.1.1 As per Client PQT Pipe – Radiographic testing of C.3 specification M01 Clause Fluoroscopy Entire As per clause 6.1 of this MITPS MPQT report H R weld seam 5.3.2 A3 weld length
  • 15. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 15 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI API 5L & As per client Pipe shall be examined visually for dimensional tolerance H H Visual & dimensional C.4 specification M01 Clause PQT pipe and apparent surface defects As per clause 11.0 & 12.0 of MPQT report examination 5.3.1 this MITPS Chemical analysis PQT pipe (1 samples/ All elements as per Annex. A of this MITPS for Base and H R C.5 API 5L as per approved WPS for Weld MPQT report (Product-Base & Weld) pipe) ALI 5L & As per client C.6 Mechanical test specification M01 Clause MPQT report 5.3.1 As per API 5L table 7 C.6.1 Transverse Base Tensile API 5L PQT pipe MPQT report H H As per API 5L table 7 C.6.2 Transverse Weld Tensile API 5L MPQT report H H In accordance with clause no. 10.2.4.6, 10.2.3.6 & table C.6.3 Guided bend test API 5L PQT pipe 23 of API 5L. MPQT report H H Acceptance as per Clause 9.7.1 of API 5L CVN impact for base, weld and HAZ at Test Temperature, Zero Degree C shall be done and the acceptance for full size specimen shall be as per API 5L API 5L As per client Table 8. CVN Impact C.6.4 specification M01 Clause PQT pipe Additionally Transition curve shall be established by MPQT report H H Pipe Body, Weld & HAZ 5.3.1.5 testing at following Test temperatures, -40°C,-20°C, 0°C, 20°C & 60° C, for Each Location. The transition curve will be plotted. This is for information only and no acceptance criterion is stated.
  • 16. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 16 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI Test temperature =0°C CVN Impact of Skelp end C.6.5 API 5L PQT PIPE Acceptance for full size specimen shall be : Test Report H W welds (Weld and HAZ) As per API 5L table 8 Guided bend test of In accordance with clause no. 10.2.4.6, 10.2.3.6 & table H 1 set from skelp Mech. Test report C.6.6 API 5L 23 of API 5L. W Strip end weld (Root & face) Acceptance as per Clause 9.7.1 of API 5L Transverse tensile test As per API 5L table 7 H C.6.7 API 5L 1 skelp end weld Mech. Test report W (Strip end weld) Metallographic examination(macro The alignment of internal and external seams shall be C.6.8 API 5L PQT pipe MPQT report H W etching)Helical & Skelp verified. end welds Hardness test Helical & W C.6.9 API 5L PQT pipe 318 HV 10 as per clause 5.3.2.D of cust. spec MPQT report H Skelp end welds LEGENDS: H- HOLD, W- WITNESS, M- MONITER, R- REVIEW, RW = RANDOM WITNESS, TPI-THIRD PARTY INSPECTION AGENCY, FDPT – FIRST DAY PRODUCTION TEST,WI-WORK INSTRUCTION
  • 17. DOCUMENT NO. : WMEP/MITPS/6000 MANUFACTURING INSPECTION TESTING MITPS NO. : MITPS/DONG HO/001 (Rev. 0) PROCEDURE SPECIFICATION PAGE NO : 17 OF 17 WELSPUN MIDDLE EAST PIPES LLC PLANT : SPM-1/SPM-2/SPM-3 Sr. Ref. Standard / Inspection Stage Work Description Testing Frequency Acceptance Criteria Documents No. Specification WMEP TPI ANNEXTURE – A MAX. % ALLOWED MAX. % ALLOWED ELEMENT ELEMENT X52M X52M C 0.20 CE(IIW) 0.43% Notes: Mn 1.40 1) For each reduction of 0.01% below the specified maximum for Si 0.45 carbon, an increase of 0.05% above the specified maximum for manganese is permissible, up to a maximum of 1.65% for X 52 P 0.025 Grade. S 0.010 2) CE (Pcm)= C + Si/30 + (Mn+Cu+Cr) / 20 + Ni/60 +Mo/15+ V/10 +5B Cr 0.30 3) CE (IIW)= C + Mn/6 + (Cr+Mo+V)/5 + (Ni+Cu)/15, 0.50 d) The sum of the niobium, vanadium and titanium concentration Co shall be ≤ 0.15%. Mo 0.15 Ni 0.30