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CPAA
                                                            PipeClass
                                                    Pipe Load Summary Sheet                                        Page 1 of 1

                                      DESIGN OF 450 DIA. RRJ DRAINAGE PIPE
Client And Project Details                                                                                   Date: 14-Mei-2009
Job number:       0233/BPPI/09                                            Design:      Arsana
Client:           PT. ARSANA                                              Designer:    BAPTIS WIDHIADI,ST
Project:          Saluran Kampung Seratus Perak                           Company:     BORAL PIPE & PRECAST INDONESIA
Description:      Drainage                                                File:        New Project

Design Parameters
Installation Condition:                                         trench
Pipe Nominal Diameter (mm):                                        450
Pipe External Diameter, D (mm):                                    534
Soil Type:                                                 clayey sand
Soil Density (kN/m³):                                               18
Soil Parameter Km:                                              0,1500
Trench Width, B (m):                                             0,850
Height Of Fill, H (m):                                           0,200
Support Type:                                                       H2
Bedding Factor:                                                    2,0




Long Term Load Cases/Combinations Considered (controlling load case/combination highlighted)
Load Description*                                       Fill Height (m)       Wg/2,0      Wq/1,5       Tc        Pipe Class
earth                                                           0,200          1,0                    1,0             2
T44(AS3725) (Other)                                             0,200          1,0         44,7       45,8            6
All loads in kN/m. *Includes earth load at fill height shown.

Controlling Loads:           earth + T44(AS3725) vehicle
Minimum Test Load:           Tc = 1,0 + 44,7 = 45,8 kN/m

Adopt 450 dia. Class 6 RRJ pipe (450/6 RRJ) in accordance with AS/NZS 4058:2007.

Design Notes:
1. Long term live loads are considered as acting directly on the pipe (no distribution) in accordance with AS/NZS 3725:2007.
2. A nominal pipe wall thickness of 38 mm has been assumed.




                                                            PipeClass v1.2.3
                                             © CPAA, Locked Bag 2011, St Leonards, NSW 1590
CPAA
                                                      PipeClass
                                       Pipe Installation and Quantities Sheet                                             Page 1 of 1

                     INSTALLATION OF 450 DIA. CLASS 6 RRJ DRAINAGE PIPE
Client And Project Details                                                                                         Date: 14-Mei-2009
Job number:     0233/BPPI/09                                     Design:           Arsana
Client:         PT. ARSANA                                       Designer:         BAPTIS WIDHIADI,ST
Project:        Saluran Kampung Seratus Perak                    Company:          BORAL PIPE & PRECAST INDONESIA
Description:    Drainage                                         File:             New Project

Design Parameters
Installation Condition:                                 trench
Pipe Nominal Diameter (mm):                                450
Pipe External Diameter, D (mm):                            534
Trench Width, B (m):                                     0,850
Height Of Fill, H (m):                                   0,200
Support Type:                                               H2
Excavation Volume (solid) (m³/m):                          0,8




Installation Quantities
                                           Quantities(m³/m)                        Minimum Zone Compaction (%)
     Support Zone            Depth        Solid       Loose               Density Index                      Relative Density
                             (mm)                                   (for cohesionless soils)              (standard compaction)
Bed zone                     X = 100      0,085       0,102                   60                                     -
Haunch zone                  Y = 165      0,082       0,098                   60                                     -
Overlay zone                 O = 150      0,277       0,000       as per project specification          as per project specification
Backfill                       50         0,043       0,000       as per project specification          as per project specification

Material Grading Requirements
Sieve Size (mm)                                         75.0      19.0       9.5      2.36       0.60       0.30      0.15    0.075
Bed & Haunch Zones (% mass passing)                       -       100         -      100-50    90-20       60-10      25-0     10-0

Construction Equipment Requirements
No construction vehicles considered.

Design Notes:
1. All bed and haunch zone material passing the 0.075 mm sieve to have low plasticity (AS 1726).
2. Ordinary fill material to have no stones > 150 mm dia., and no more than 20% to be 75-150 mm.
3. For additional information refer to the project specification.
4. A nominal pipe wall thickness of 38 mm has been assumed.




                                                       PipeClass v1.2.3
                                        © CPAA, Locked Bag 2011, St Leonards, NSW 1590
CPAA
                                                              PipeClass
                                                        Detailed Load Report                                       Page 1 of 1

                              DESIGN OF 450 DIA. CLASS 6 RRJ DRAINAGE PIPE
Client And Project Details                                                                                   Date: 14-Mei-2009
Job number:       0233/BPPI/09                                            Design:      Arsana
Client:           PT. ARSANA                                              Designer:    BAPTIS WIDHIADI,ST
Project:          Saluran Kampung Seratus Perak                           Company:     BORAL PIPE & PRECAST INDONESIA
Description:      Drainage                                                File:        New Project

Long Term Load Cases/Combinations Considered (controlling load case/combination highlighted)
Load Description*                                       Fill Height (m)       Wg/2,0      Wq/1,5       Tc        Pipe Class
earth                                                          0,200           1,0                    1,0            2
T44(AS3725) (Other)                                            0,200           1,0         44,7       45,8           6
All loads in kN/m. *Includes earth load at fill height shown

earth
Height of fill, H = 0,200 m

Trench Condition, vertical walls
Spangler coefficient, Ct = 0,227
Working load due to earth fill, Wg = 3,0 kN/m

Positive Projection Check
Settlement ratio, rs = 1,000
Projection ratio, p = 0,700
Plane of equal settlement height, He = 0,200
Modified Spangler coefficient, C'e = 1,058
Working load due to earth fill, Wg = 2,0 kN/m

Positive projection controls, adopt Wg = 2,0 kN/m

T44(AS3725) (Other)
T44(AS3725): Standard Vehicle, AS/NZS 3725:2007 - T44 Truck Load

Footprint width at top of pipe, L1 = 0,400 m
Footprint length at top of pipe, L2 = 0,200 m
Footprint area, A = 0,080 m2
Load on footprint = 48,0 kN

Impact factor = 1,37
Live load pressure at top of pipe, q = 822,000 kPa

Minimum of L2 and D, S = 0,200 m
Effective supporting length of pipe, Le = 0,981 m

Working load due to live load, Wq = 67,1 kN/m




                                                            PipeClass v1.2.3
                                             © CPAA, Locked Bag 2011, St Leonards, NSW 1590

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Arsana

  • 1. CPAA PipeClass Pipe Load Summary Sheet Page 1 of 1 DESIGN OF 450 DIA. RRJ DRAINAGE PIPE Client And Project Details Date: 14-Mei-2009 Job number: 0233/BPPI/09 Design: Arsana Client: PT. ARSANA Designer: BAPTIS WIDHIADI,ST Project: Saluran Kampung Seratus Perak Company: BORAL PIPE & PRECAST INDONESIA Description: Drainage File: New Project Design Parameters Installation Condition: trench Pipe Nominal Diameter (mm): 450 Pipe External Diameter, D (mm): 534 Soil Type: clayey sand Soil Density (kN/m³): 18 Soil Parameter Km: 0,1500 Trench Width, B (m): 0,850 Height Of Fill, H (m): 0,200 Support Type: H2 Bedding Factor: 2,0 Long Term Load Cases/Combinations Considered (controlling load case/combination highlighted) Load Description* Fill Height (m) Wg/2,0 Wq/1,5 Tc Pipe Class earth 0,200 1,0 1,0 2 T44(AS3725) (Other) 0,200 1,0 44,7 45,8 6 All loads in kN/m. *Includes earth load at fill height shown. Controlling Loads: earth + T44(AS3725) vehicle Minimum Test Load: Tc = 1,0 + 44,7 = 45,8 kN/m Adopt 450 dia. Class 6 RRJ pipe (450/6 RRJ) in accordance with AS/NZS 4058:2007. Design Notes: 1. Long term live loads are considered as acting directly on the pipe (no distribution) in accordance with AS/NZS 3725:2007. 2. A nominal pipe wall thickness of 38 mm has been assumed. PipeClass v1.2.3 © CPAA, Locked Bag 2011, St Leonards, NSW 1590
  • 2. CPAA PipeClass Pipe Installation and Quantities Sheet Page 1 of 1 INSTALLATION OF 450 DIA. CLASS 6 RRJ DRAINAGE PIPE Client And Project Details Date: 14-Mei-2009 Job number: 0233/BPPI/09 Design: Arsana Client: PT. ARSANA Designer: BAPTIS WIDHIADI,ST Project: Saluran Kampung Seratus Perak Company: BORAL PIPE & PRECAST INDONESIA Description: Drainage File: New Project Design Parameters Installation Condition: trench Pipe Nominal Diameter (mm): 450 Pipe External Diameter, D (mm): 534 Trench Width, B (m): 0,850 Height Of Fill, H (m): 0,200 Support Type: H2 Excavation Volume (solid) (m³/m): 0,8 Installation Quantities Quantities(m³/m) Minimum Zone Compaction (%) Support Zone Depth Solid Loose Density Index Relative Density (mm) (for cohesionless soils) (standard compaction) Bed zone X = 100 0,085 0,102 60 - Haunch zone Y = 165 0,082 0,098 60 - Overlay zone O = 150 0,277 0,000 as per project specification as per project specification Backfill 50 0,043 0,000 as per project specification as per project specification Material Grading Requirements Sieve Size (mm) 75.0 19.0 9.5 2.36 0.60 0.30 0.15 0.075 Bed & Haunch Zones (% mass passing) - 100 - 100-50 90-20 60-10 25-0 10-0 Construction Equipment Requirements No construction vehicles considered. Design Notes: 1. All bed and haunch zone material passing the 0.075 mm sieve to have low plasticity (AS 1726). 2. Ordinary fill material to have no stones > 150 mm dia., and no more than 20% to be 75-150 mm. 3. For additional information refer to the project specification. 4. A nominal pipe wall thickness of 38 mm has been assumed. PipeClass v1.2.3 © CPAA, Locked Bag 2011, St Leonards, NSW 1590
  • 3. CPAA PipeClass Detailed Load Report Page 1 of 1 DESIGN OF 450 DIA. CLASS 6 RRJ DRAINAGE PIPE Client And Project Details Date: 14-Mei-2009 Job number: 0233/BPPI/09 Design: Arsana Client: PT. ARSANA Designer: BAPTIS WIDHIADI,ST Project: Saluran Kampung Seratus Perak Company: BORAL PIPE & PRECAST INDONESIA Description: Drainage File: New Project Long Term Load Cases/Combinations Considered (controlling load case/combination highlighted) Load Description* Fill Height (m) Wg/2,0 Wq/1,5 Tc Pipe Class earth 0,200 1,0 1,0 2 T44(AS3725) (Other) 0,200 1,0 44,7 45,8 6 All loads in kN/m. *Includes earth load at fill height shown earth Height of fill, H = 0,200 m Trench Condition, vertical walls Spangler coefficient, Ct = 0,227 Working load due to earth fill, Wg = 3,0 kN/m Positive Projection Check Settlement ratio, rs = 1,000 Projection ratio, p = 0,700 Plane of equal settlement height, He = 0,200 Modified Spangler coefficient, C'e = 1,058 Working load due to earth fill, Wg = 2,0 kN/m Positive projection controls, adopt Wg = 2,0 kN/m T44(AS3725) (Other) T44(AS3725): Standard Vehicle, AS/NZS 3725:2007 - T44 Truck Load Footprint width at top of pipe, L1 = 0,400 m Footprint length at top of pipe, L2 = 0,200 m Footprint area, A = 0,080 m2 Load on footprint = 48,0 kN Impact factor = 1,37 Live load pressure at top of pipe, q = 822,000 kPa Minimum of L2 and D, S = 0,200 m Effective supporting length of pipe, Le = 0,981 m Working load due to live load, Wq = 67,1 kN/m PipeClass v1.2.3 © CPAA, Locked Bag 2011, St Leonards, NSW 1590