AUTOSPOOL is an automatic piping spooling software, used for generating piping Fabrication, Erection Isometrics & related reports. Which is based on the convenience of Fabrication / Erection work, site requirements, spool transportability. To achieve the best international construction practices and clients requirement standard. This software generates the Fabrication / Erection construction scope in Inch Dia, Inch Meter and tonnage. It also calculates piping cut length, piping bending length, spool weight and surface area as required in the project.
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AUTOSPOOL.pdf
1. 2
AUTOSPOOL is an automatic piping spooling software used for
generating piping Fabrication / Erection Isometrics and related
reports based on the convenience of Fabrication / Erection work,
site requirements, spool transportability etc, and to achieve the
best international construction practices and clients requirement
standard.
The program generates Fabrication / Erection construction scope
in Inch Dia., Inch Meter and tonnage. It also calculates piping cut
length, piping bending length, spool weight and surface area as
required in the project.
2. RECOMMENDED BY PIPING CONSTRUCTION ENGINEERS
Ease of Implementation
This can be further extended to SPOOLMAN / ERMAN for activity level Project Management, Planning
and Control, progress monitoring, Material Management and reporting at various stages of Piping
Fabrication, Erection, Testing, Flushing, Box-Up, Warehouse, Pre-Commissioning of Systems and
Commissioning of Units / Plants.
Why use AUTOSPOOL ?
How does AUTOSPOOL Work ?
AUTOSPOOL offers
Automatic and accurate Spool / Erection drawings
Reduction in the upright construction work by at least 15%
Automatic reporting at spool-level, joint-level, component
Systematized processes
75% saving in time
Reduction of errors in the work process
Complete control on the job
Revision Management and Project Management
Reliable in every aspect of the work
Imagine a software that makes your work life simple! A software that helps to save 75% of your work time.
An efficient aid by your side that offers an organized module with systematic process, making the work easy,
very precise, accurate and reducing the chances of costly errors while performing the task. From automatic
spooling based on logic to the production of drawing and reports, can there be a software that takes care of
it all?
AUTOSPOOL works interactively as per user defined settings
& configurations. Graphics, Drawing templates, Reporting, Output
Formats, Mode of Measurement etc. can be totally controlled
based on user preferences. Neutral input files like *.idf, *.pcf,
*.ipmf are automatically processed to generate desired outputs
like automatic Spool / line wise drawing & reports, Scope In Inch
Dia., Inch meter, tonnage etc. interactively.
level & Insulation / tracing reports
3. BILL OF MATERIAL SKETCH LIST
FABRICATION
PT
No.
QTY
SIZE
INCHES
( )
DESCRIPTION ITEM CODE
TRACED PIPELINE
FIELD WELD
SUPPORT POSITION
SYMBOLOGY
JT NO.
WELD LIST
SIZE TYPE
Date
Rev. Stress Inst.
Description Apprv.
NOTES:
LINE
CLASS
INSUL PAINT CODE PWHT OPER.TEMP. DES.TEMP.
AREA
SURFACE
(M )
LINE DATA
LINE NO.:
DRAWING NO.: SHEET NO. TOTAL SHEET REV
P & ID NO.
INCH METER
SHOP
NB FIELD LENGTH M.
NB
SHOP
NB FIELD
INCH METER SUMMARY
INCH DIA SUMMARY
PIPE CUT LENGTH WELD SUMMARY
NB PIECE NO LENGTH(MM)
WCS-0IG-3312-G
10-WCS-0IG-3312-A91A-G
WCS-0IG-3312
A91A NO 0203-06-P-M NO 60.3 73.6 55.2 58.9 - 11.86 0 24-09-2014 ISSUED FOR CONSTRUCTION ABC PQR XYZ
875
50
5
242
80
77
5
1994
12
98
7
0
9
4406
49
8
89
8
88
0
640
21
6
68
0
10-WCS-0IG-3302-A91A-G-SP1
10-WCS-0IG-3302-A91A-G-SP2
10-WCS-0IG-3302-A91A-G-SP3
10-WCS-0IG-3302-A91A-G-SP4
1
1
3
3
V12
4
3
10
4
5
1
S18
S19
6
1
4
S20
4
F13:G15
B16
V11
F14:G15
B17
6
2
S20
7
11
2
F14
10" NPS
0.75" NPS
10" NPS
4
EL +107.137
10"X0.75" NPS
4
EL +105.143
5
45°
9
FLAT
10"X8"
SIDE
NPS
27MM OFFSET
DOWN
57
457
17
8
5
0
2
502
FW-25 8"
BW
24 10"
BW
23 10"
BW
22 10"
BW
21 10"
BW
20 10"
BW
19 10"
BW
18 10"
BW
17
10" SOT
10" BW
10" BW
10" BW
10" BW
10" BW
10" BW
10" BW
10" BW
10" BW
0.75" SW
0.75" SW
0.75" SW
0.75" OLET
S-16
15
14
13
FW-12
11
10
9
FW-8
7
FW-6
FW-5
FW-4
3
2 10" BW
1 10" BW
0.75" 0.253 0.190
10" 14.115 141.150
0.75" 0.8 2.3
10" 170.0 30.0
8" 0.0 8.0
0.75" 1 3
10" 17 3
8" 0 1
10" 1 280
10" 2 518
10" 5 1232
10" 6 759
10" 7 170
10" 8 3644
10" 9 399
10" 10 283
10" 11 307
PIPE
1 PIPE
WELDED
, IS
, 10.0
-3589,
INCH
IS-3589
, 6.0
GR
MM THK
.330, BE, 10 6.60 M
2 PIPE
SEAMLESS
, B-36.10,
, 10.0 INCH, STD
ASTMA 106 GR.B, BE, 10 0.99 M
3
PE
PIPE
, C.
, IS
WELDED
-1239-I,
, 0.75
IS
INCH
-1239 (
, HVY
BLACK), 0.75 0.16 M
FITTING
10 5
10 1
10 1
7 T.
BW
EQUAL
, 10.0 INCH
, B-16.9,
, STD
ASTM A 234 GR.WPB, 10X10 1
8 CPLNG.
3000, 0.75
HALF
INCH
, B-16.11, ASTM A 105, SW, 10X0.75 1
10X8 1
10 CAP
3000, 0.75
, B-16.11,
INCH
ASTM A 105, SCRF, 0.75 1
VALVE
11 VLV.GATE, SHEET 51401, 10.0 INCH 10 1
12 VLV.GATE, SHEET 51001, 0.75 INCH 0.75 1
FLANGE
13
RF
FLNG
/125
.WN
AARH
, B-16.5,
, 10.0 INCH
ASTM
, 6.0
A 105, 300,
MM THK
10 1
10 2
GASKET
15
SS
GASKET
316+GRAFIL
, B-16.20-
, SPIRAL
ANSI B16.5,
, 300, 10.0
SP.WND
INCH
10 2
BOLTS & NUTS
1 16
17 BOLT.STUD
.B7, A194
WITH
GR
3 NUTS
.2H, 7.25" BOLT
, B-18.2, A193
GR
LENGTH
1 16
SUPPORT
18 PIPE SUPPORT G2-8" 10 1
19 PIPE SUPPORT S6A-1-8" 10 1
20 PIPE SUPPORT L1-3-680/0 10 2
ITMD919Z01754
ITM1917Z01718
ITMD471Z00523
ITM754Z101754
ITM754Z101754
ITM684Z101718
ITM684ZZ01718
ITM02D2Z005SS
ITM684ZZ01718
ITM0282Z005ZZ
ITM01ZZZ017VG
ITM01ZZZ005VG
ITM0147Z01754
ITM0147Z01718
ITM5074Z017GS
BM41418Z0
BS40404Z0
1
2
3
FW-4
FW-5
FW-6
7
FW-8
9
10
11
FW-12
13
14
15
17
18
19
20
21
22
23
24
FW-25
S-16
W 411.595
N 1078.242
EL +107.527
0
1 01
LENGTH(MM)
ACTUAL PIPE CUT LENGTH
PIECE NO.
NB
SPEC
CLASS
FERATIC No. PWHT PMI INCH DIA INCH METER
(
TEST
BARG)
PRESS
SUR. AREA(M ) RT MPT/DPT
INSULATION
REQD
STRESS
.
&
PAINT
SPECNO
PROC
REV REVISIONS BY CHK APP'D DATE
ISSUED FOR FABRICATION
JOB NO.: PROJECT NO.:
REFERENCE DOCUMENT
STRESS NUMBER:
BATCH REF.:
WELDING / NDT:
TRACING:
P & ID NO.
WELD INCH METER
WELD NO. SIZE(NB) WELD TYPE WELD PROC
JOINTS DETAILS
LINE DATA
PICKLING &
PASSIVATION
FABRICATION MATERIAL
PT
NO
SIZE
(INCH) ITEM CODE DESCRIPTION
INCH DIA
INCH METER
NB SHOP
QTY.
NB SHOP NB
DRAWING NO.:-
SPOOL NO.:-
5% 5%
TEST
HARDNESS
MATL.
LENGTH METER
ABC PQR XYZ
SHOP
WELD
WELD
SOCKET
WELD
SCREWED A-1234 337
60.3
N
N
10" 2.811 28.110
10" 70
10" 7
10" 9 399
10" 10 283
10" 11 307
18 10" BW
19 10" BW
20 10" BW
21 10" BW
22 10" BW
23 10" BW
24 10" BW
2 10 ITM1917Z01718 0.989M
898
880
640
216
F14
2
6
7
11
2
F14
9
10"X8" NPS
FLAT SIDE DOWN
27MM OFFSET
178
18
19
20
21
22
23
24
CONT.TO:
NOT FOUND
W 413.500
N 1079.600
EL +101.377
WCS-0IG-3312-G-SP4
70 28.116 2.413
0
WCS-0IG-3312-G
*10-WCS-0IG-3312-A91A-G-SP4*
0203-06-P-M
WCS-0IG-3312 A91A CS NO ABC - 5% 5% NIL
73.6
10-WCS-0IG-3312-A91A
Erection Drawing Spool Drawing
AUTOSPOOL works with following inputs :
Neutral file *.idf, *.pcf, *.impf which are generated from leading plant design software but not limited to
PDMS, E3D, PDS, SP3D, AUTOPLANT, PLANT3D, ISOMEC etc
PROJECT MANAGEMENT
FLANGE JOINTS / FLANGE ASSEMBLY
AUTOSPOOL controls the tracking of flange joints, alignment of welding, the proper installation and
approval of critical high rating flanges/flanged assemblies as per the project procedures.
The program addresses this requirement with a rule based provision to identify critical flanges & flange
joint assembly which can be numbered / monitored / recorded / accounted in detail during the construction.
What do you get from AutoSPOOL
• Automatic generation of Spool and Erection drawings
• Piping revision and Project Management
• Clear guidelines to decide field welds, planning of scaffolding based on access of nearest
platform, floor, supportive structure
• Bill of materials and reports
This software has been designed to handle multiple users and control
the project at various stages of design revision. The Work breakdown
structure (WBS) can be created based on the priority of construction.
This is further integrated with SPOOLMAN / ERMAN for Plant
Construction Management and Control ( Planning, Cost, Material,
Progress, Analysis)
25.12.14
8
2
10-
CONT.
WCS
TO
-0
:
IG-3302-A91A
W 413.500
N 1079.600
EL +101.377
20-
CONT.
WCS
TO
-0
:
IG-6503-A91A- ZONE:G
W 412.100
N 1078.242
EL +106.262
8" NPS
8-
CONT
WCS
.TO
-0
:
IG
W 413.894
-3305-B1A- ZONE:G
N 1079.600
EL +100.710
(
OPER
BARG
.
).
PRESS
(
DES
BARG
.
).
PRESS.
CALC
STRESS
NO
4
GR.
ELBOW
WPB-W, BW
.90, B-16.9,
, 1.5D, 10.0
ASTM A 234
INCH
MM THK
, 6.0
5
GR.
ELBOW
WPB-W, BW
.45, B-16.9,
, 1.5D, 10.0
ASTM A 234
INCH
MM THK
, 6.0
6
BW
ELBOW
, 1.5D, 10.0
.90, B-16.9,
INCH,
ASTM
STD
A 234 GR.WPB,
14
RF
FLNG
/125
.WN
AARH
, B-16.5,
, 10.0 INCH
ASTM
, STD
A 105, 300,
16
GR
BOLT
.B, A563
.M/C WITH
GR
1 NUTS
.B, 5.5" BOLT
, B-18.2, A307
LENGTH
9
GR.
REDUC
WPB
.
,
ECC
BW, 10.0
, B-16.9,
INCH
ASTM
, STD
A 234
, 8.0
INCH, STD
THIS DRAWING
SOCKETWELD
MAY
AND
NOT
/OR
MATCH
VALVES,
THOSE OF
DIMENSION
VALVE
SHOWN ON
PURCHASED. THE VALVE LENGTH SHALL BE THE
GOVERNING DIMENSION ON SOCKETWELD AND/OR
PIPING.
SCREWED
1)
NOTES
FOR
:
2) IF
HAS BEEN
STRESS
STRESS
NUMBER
ANALYSED
APPEARS ON
AND
THIS
CANNOT BE
ISOMETRIC
MODIFIED
IT
WITHOUT PRIOR APPROVAL OF AN AUTHORISED STRESS
ENGINEER.
3) BOM
ALLOWANCE
QTY TO HAVE
ALREADY
WELD
ADDED TO
ALLOWANCE
THE
& PIPE
CALCULATED
CUTTING
LENGTH
REV
0
6 10 ITM684Z101718
BW
ELBOW
, 1.5D, 10.0
.90, B-16.9,
INCH,
ASTM
STD
A 234 GR.WPB, 1
7 10X10 ITM684ZZ01718 T.
BW
EQUAL
, 10.0 INCH
, B-16.9,
, STD
ASTM A 234 GR.WPB, 1
9 10X8 ITM684ZZ01718
BW
REDUC.
, 10.0
ECC
INCH,
, B-16.9,
STD, 8.0
ASTM
INCH
A 234
,
GR
STD
.WPB, 1
14 10 ITM0147Z01718
RF
FLNG
/125
.WN
AARH
, B-16.5,
, 10.0 INCH
ASTM
, STD
A 105, 300, 2
PIPE
SEAMLESS
, B-36.10,
, 10.0
ASTM
INCH, STD
A 106 GR.B, BE,
2
10
8
1
8
1
8
1
1
10
1. ALL DIMENSION ARE IN MM.
LINES UPTO 1.5" NOMINAL BORE SIZE SHALL BE SUPPORTED AT
2.
3. PIPE CUT LENGTHS FOR SMALL BORE LINES SHALL BE CONFIRMED AT
4. PEDESTALS FOR LOW SUPPORTS SHALL BE AS PER LINE LIST.
10"
BW
9
1
7
9
2
10
SITE
SITE
2
1
4. REVISION MANAGEMENT
Changes in engineering piping isometrics are continuous and must be taken care in various stages of
project planning and execution.
The software has been designed to transfer changes from one revision to another by referring the
work done in the old revision.
The change in information is automatically detected and the necessary changes are transferred to the
fabrication / erection / management software (SPOOLMAN / ERMAN).
Welding is the most important activity at a construction site to be planned, it governs the whole project with
respect to time, volume, progress, material, cost, project management and control. The project cost can be
optimized by proper planning of welding at the site and fabrication shop. This software has several flexible
options to take care of proper and efficient welding implementation on site.
The program is uniquely designed to combine multiple isometric and adapt a single isometric with respect
to the company standard welding criteria. AUTOSPOOL helps to optimize field Inch Dia, locate field welds
and fix field tolerance lengths to increase the efficiency of the shop & field weld management.
SUPPORT, WELD, INSTRUMENT & OTHER COMPONENTs
WELDING & SPOOLING
The software supports the detailing of the standard library including the
support fabrication drawing and related MTO, planning for welding specific
primary supports along with spools.
Welding preparation details, Instrument / special component installation,
fabrication / erection details of instruments, supports, special tagged
items etc. are managed.
3
9
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"'
co
....
"'
"'
"'
....
MASTER LATEST
1
1
SP-01
5. • Measurement of erection scope in Inchmeter with breakup of
sizewise running meter (calculation of running lengths based
on Length of the pipe + fittings + flanges in inch meter)
• Provision of considering curvilinear lengths / center line length
for elbows 90 deg / 45 deg
• Provision to include / exclude half OD of header pipe for
calculation of running length at branch connection
• Provision to include / exclude length of flanged valves & special
erection items in Inch meter calculation
• Consideration of other special erection items / tagged items based
on sizewise counts
• Provision to include / exclude instrument lengths in calculation of running meter & inch
meter
DRAWING GENERATION / development
AUTOSPOOL facilitates generation of customized spool drawing, erection drawing and related reports as
per the project requirement. The user can configure construction measurements in the drawing / report in
terms of Inch Dia, Inch meter, Spool weight, Surface area etc.
The process parameter, NDT and PWHT requirements can either be taken from the isometric
attributes or can be externally / mapped.
User can automatically generate various reports like
• Project level consolidated BOQ for
fittings and pipes
• Project wise, line wise, spool wise,
Inch Dia / Inch Meter
• Joint detailed summary for Shop
weld joint, Field weld joint, Offshore
weld joint
• Spool BOQ, Erection BOQ
• Surface area calculation
• Insulation & tracing measurements
Other customized reports
Line Id Rev No Spec Spool No NB1_Inch NB2_Inch End_Type Insulation_Type Insulation_Thk Item_Type Itemcode
0.5-MS-334-1055B-E4G-IT-PXCD-01 R0 E4G SP01 0.5 WN IT 45MM FLANGE FAC5289GYTYT4GHYTGGGG
0.5-MS-334-1055B-E4G-IT-PXCD-01 R0 E4G SP01 0.5 IT 45MM PIPE PI254GH7GYTYT4GHYTGGGG
0.5-MS-334-1055B-E4G-IT-PXCD-01 R0 E4G SP01 0.5 BW IT 45MM VALVE 53GH39GGGYTYT4GGGGGG
0.5-MS-334-1055B-E4G-IT-PXCD-01 R0 E4G SP01 0.5 BW IT 45MM ELBOW AAG664GGHYTYT4GHYTGGGG
0.5-MS-334-1055B-E4G-IT-PXCD-01 R0 E4G SP01 0.5 BW IT 45MM VALVE 5GHGH39GGGYTYT4GGGGGG
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP02 0.5 WN IH 45MM FLANGE FACYTGH89GGHYT4GH9GGGG
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP02 0.5 IH 45MM PIPE PI2GH9GH7GGHYT4GH9GGGG
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP02 0.5 BW IH 45MM ELBOW AAG684GGHGHYT4GH9GGGG
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP02 0.5 BW IH 45MM VALVE 52GHYT2GGGGHYT4GGGGGG
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.5 WN IH 45MM FLANGE FACYTGH89GGHYT4GH9GGGG
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.5 IH 45MM PIPE PI2GH9GH7GGHYT4GH9GGGG
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.75 0.5 BW IH 45MM REDUCER AUG684GGGHYT5GH9YT4GH9
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.75 0.5 BW IH 45MM REDUCER AUG684GGGHYT5GH9YT4GH9
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.75 IH 45MM PIPE PI2GH9GH7GGHYT5GH9GGGG
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.75 0.75 BW IH 45MM TEE AEG684GGGHYT5GH9YT5GH9
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.75 BW IH 45MM VALVE 5GHGHYT2GGGGHYT5GGGGGG
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.75 BW IH 45MM ELBOW AAG684GGHGHYT5GH9GGGG
Painting
Paint system based on base material,design temperature,operating temperature range & insulation
quirement is considered for identification of different coats(primer / intermediate / finish),number of
coats, thickness of coat(dry film thickness).
Measurement of painting is based on sizewise running meter,surface area in square meter as per
project specifications like
• Measurement of insulation based on different criteria like
Size, insulation type, thickness and running lengths (running lengths is based on Length of
thepipe + fittings)
• Size, count of Valve boxes, Flange boxes, bling flanges etc.
Provision of measurement in surface area & insulation volume apart from running meter
Hardware items :
• Reporting of hardware items like bolts, gaskets etc. can be completely customized / Modified as
per the project requirement.
Erection of piping, painting, insulation process and hardware
items measurement consideration
Erection of pipes of different sizes
• Paint system,size,running lengths
• Paint system & surface area of
• Painting Paint system & volume of painting etc.
INSULATION
6. AUTOSPOOL works for you
CONSUMABLE ESTIMATE & MANPOWER ESTIMATE
The program can generate the consumable required like O2, DA, Grinding wheel, Cut of wheel, Argon
Welding, Purging gas, Root / Final filler wire type and quantity. Root / final electrodes type and quantity.
etc.
The program can generate manpower planning for the work to be done in fabrication and in erection based on
the input available.
BARCODE COMPATIBLE
The program has the feature to have 1D / 2D barcodes on
generated drawings.
A 1D / 2D barcode representing the spool can be automatically
printed on drawing or generated separately from the barcode printer.
The system has an inbuilt BARCODE printing language compatible
with a ZEBRA printer. And these barcodes can be scanned directly
by a barcode scanner for tracking the working status.
PIPING CUTTING OPTIMIZATION
The software can generate the most efficient way of pipe cutting
based on the required cutting length and the pipe material available
in the store. This way one can minimize the length of pipe wastage
and effectively utilize the material. All cutting reports are generated
and the data can be sent to the pipe cutting machine by additional
customization.
AUTOSPOOL is an engineer's delight. It is a masterpiece software that takes care of your every need and
offers you a solution at every platform. So, if you wish to simplify your work process, ask for an AUTOSPOOL
demo today.
AUTOSPOOL is open for customization
AUTOSPOOL can be fully customized as per specified requirements for complete integration with the
existing processes. All the outputs whether graphics, bill of materials, attributes or desired revision details,
different lists like cut length, Inch Dia., Inch Meter, Weld etc. can be fully customized.
Drawing templates can be customized as per the requirement by using the backing sheet customization
module. Any company specific formats / standards / logics can also be customized.
AUTOSPOOL can further be customized for the desired spool numbering, weld numbering, weld setting,
weld identifier, weld categories, drawings, reporting and much more with Inch Dia. calculation considering
reinforcement pad, branch connection, O-lets and other mode of measurement factors.
7. SPOOLING IN 3D MODEL
The program generates a 3D model of a piping isometric
and the user can directly work on the 3D model for spooling
operations. One can see proportionate spools and erection
items in different colors. The planner can make a better
decision by using these facilities.
MATERIAL FRONT AVAILABILITY
The program can give material based information on the
quantum of material available for fabrication / erection,
material in Inch Dia., Inch / Meter etc. and material
constrain list (material which need to be available in
store in order to complete fabrication / erection).
FULFILMENT OF CODE REQUIRMENT
AUTOSPOOL generated Piping Isometric drawings are suitable for the requirement of design codes such as
IBR (1950), ASME section-I, ASME B 31.1 And ASME B31.3.
Integration with third party software
The results from the AUTOSPOOL can be sent to a third party software for further communication to a CMM
machine or to another in house customized software. We are open for creating an integration with the clients
existing software. Kindly get back to us for more information on the same.
This program is integrated with other module of EPCPROMAN like SPOOLMAN / ERMAN for further
fabrication / erection / manufacturing and setting up of the material management.
Inch Dia, Inch Meter Scope calculation
One can get Inch Dia, Inch Meter, joint size, joint quantity, joint type of the complete project with its area
wise, unit wise, or line wise information. This helps in getting the right scope at specific time for the project.
Updating of progress in graphics
The actual progress of the fabrication / erection can be seen in isometric graphics with the difference in
color, one can also generate isometric drawings with different color, stating the progress of execution.
PROGRESS UPDATION IN 3D MODEL
With the integration of SPOOLMAN / ERMAN the actual
progress of the fabrication , material availability, erection
can be shown in 3D model. Program generates 3D dwg
file containing 3D model of the pipe with all associated
progress status. This can be further viewed by any third
party tool for review.