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QIC session  ,[object Object],[object Object]
Root Causes on  Fusion 1. Bad  stability of cooling system. 2. Bad  stability of Digital DC power supply. 3. Low reliability of relay on pin card . Top 3 problems !
Cooler introduction
Cooler stability problem   It could not be cooled effectively ! Flow sensor Filter Snubber Air in the water Leak
Cooler stability problem This sensor measure the flow rate of  cooling water inside  the cooler.  Filter , it is filtering the water and remove  some of its impurities.   Snubber : It protect the  sensor . Leak : it damage Pin card, FARMNT board and  T/H backplane Too  much air in the  cooling water, would  decrease its effect!
Five problems analysis  五大問題分析
How to find the solutions of cooler problem ? 原廠鋁質 ColdPlate 與不同水質之驗證 According to LTX stand service manual, use distill water and  bleach could prevent the  Biologicalgrowth . What we should improve is this
What kind of Cold Plate is good for distill water and bleach ?
What is the advantage  when we use Plastics Cold Plate? ,[object Object],[object Object]
What we should do now about Leak ? >Corrosion on Cold plate and    connector . >MCM leak . ,[object Object],[object Object],>Replace them with Vendor ASAP!
DC power supply   ,[object Object],Improvement:   Replcae the fan made of plastics with metal ,and with high performance. Notice: Cooperate with LTX to upgrade the fan .
Relay problem on digital pin card ,[object Object],[object Object],[object Object],[object Object]
Standardization
Conclusion Cooler down :  27 times/year -> 1 times/year Saving : $ 33,340 / year Power Fan Defect : 15 times/year -> 0 time/year Saving : $ 3250/year Relay Repair:  , 57 times/year -> 1 times/year Saving : $ 68,400/year
The End .

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QIT for Fusion 2

  • 1.
  • 2. Root Causes on Fusion 1. Bad stability of cooling system. 2. Bad stability of Digital DC power supply. 3. Low reliability of relay on pin card . Top 3 problems !
  • 4. Cooler stability problem It could not be cooled effectively ! Flow sensor Filter Snubber Air in the water Leak
  • 5. Cooler stability problem This sensor measure the flow rate of cooling water inside the cooler. Filter , it is filtering the water and remove some of its impurities. Snubber : It protect the sensor . Leak : it damage Pin card, FARMNT board and T/H backplane Too much air in the cooling water, would decrease its effect!
  • 6. Five problems analysis 五大問題分析
  • 7. How to find the solutions of cooler problem ? 原廠鋁質 ColdPlate 與不同水質之驗證 According to LTX stand service manual, use distill water and bleach could prevent the Biologicalgrowth . What we should improve is this
  • 8. What kind of Cold Plate is good for distill water and bleach ?
  • 9.
  • 10.
  • 11.
  • 12.
  • 14. Conclusion Cooler down : 27 times/year -> 1 times/year Saving : $ 33,340 / year Power Fan Defect : 15 times/year -> 0 time/year Saving : $ 3250/year Relay Repair: , 57 times/year -> 1 times/year Saving : $ 68,400/year