1. FUSION
2003 V.S 2004
1
pe S M Q XTL
R

2. Fusion’s Configuration
• Fusion HF x 38 , DH x 28 & DM x10.
• VX250, Baseline 1 & 2, SMS_Hr x2
,HS,DPS and AP.
• DM no SMS & AP.
FUSION in PHILIPS 2

3. Fusion Operational Uptime per Monthly
100
98 Target
96
94 Fusion
92
90
88 CLNY
86 shutdown
84
82
80
4
04
4
4
04
3
3
4
'03
4
'03
'03
3
'03
3
3
Jan
'03
3
'0
'0
'0
0
'0
0
l'0
b'0
p'0
g'0
l'0
b'
'
n'
n'
ec
pr
ct
ar
r
ay
ov
ar
ay
3-
n
Ap
Ju
Ju
Au
Fe
Ja
Fe
Se
Ju
Ju
O
D
M
M
M
A
N
M
3-Jan Feb'03 Mar'03 Apr'03 May'03 Jun'03 Jul'03 Aug'03 Sep'03 Oct'03 Nov'03 Dec'03 Jan'04 Feb'04 Mar'04 Apr'04 May'04 Jun'04
Fusion 96.6 93.2 95.7 96.6 97.6 97.9 97.2 97.8 97.6 98 97.4 96.8 96.8 96.9 96.6 96.6 96.8 96.6
Target 98 98 98 98 98 98 98 98 98 98 98 98 98 98 98 98 98 98
FUSION in PHILIPS 3

4. Fusion MTBBF per Monthly
4500
4000
3500
3000
2500
2000 Target
1500
1000
Fusion
500
0
04
04
04
04
'0 3
4
4
'0 3
4
'03
3
'03
3
3
3
3
3
'0 3
3
l'0
'0
'0
'0
'0
l'0
'0
g'0
b'0
'0
n'
'
n'
b'
ec
ct
pr
n
r
Jan
ov
ar
ay
ar
p
ay
Ju
Ju
Ap
Ju
Ju
Au
Ja
Fe
Fe
Se
O
D
M
A
N
M
M
M
Jan'03 Feb'03 Mar'03 Apr'03 May'03 Jun'03 Jul'03 Aug'03 Sep'03 Oct'03 Nov'03 Dec'03 Jan'04 Feb'04 Mar'04 Apr'04 May'04 Jun'04
Fusion HF 555 529 564 498 519 408 878 906 543 706 724 930 692 772 706 803 748 636
Target 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000
FUSION in PHILIPS 4

5. Failures 2004 V.S 2003
473
R&R 574
29
PRE 147
46
ECO 9 2004
33 2003
DUW
26
22
DOA 56
0 100 200 300 400 500 600
FUSION in PHILIPS 5

6. Failures Status in 2003 & 2004
648
Grand Total 798
125
DPCF 5
21
DFCP 27
2004
501
DFCF 765 2003
0 100 200 300 400 500 600 700 800
DFCF DFCP DPCF Grand Total
2004 501 21 125 648
2003 765 27 5 798
DPCF
FUSION in PHILIPS ~20% 6

7. Failures 2004 V.S 2003
Sum of Order Sum of Order
2004 Service Code 2003 Service Code
quantity quantity
Part number DOA DUW ECO PRE R&R Grand Total Part number DOA DUW ECO PRE R&R Grand Total
865-7393-03 12 8 164 184 865-7393-03 17 5 19 152 193
865-7393-05 1 7 46 8 62 865-7313-04 6 1 60 67
865-7313-04 4 47 51 865-2080-00 5 4 57 66
865-2728-03 3 2 5 35 45 865-2728-03 2 2 16 19 39
865-2080-00 2 17 19 865-1533-01 27 27
865-2728-02 1 1 11 13 858-0213-01 2 2 10 9 23
60% are from PECHF, FARMNT &SMS_Dig.
FUSION in PHILIPS 7

8. Top 1 Failures on PECHF
Service Order Failure Failure
Month Part number RP number S/N no
Code quantity status Item
04-01 865-7393-03 R&R RP0401040007 3051 1 DFCF
pec_ck=>th1 pec relay resistance fail [256]
04-01 865-7393-03 R&R RP0401040009 4150 1 DFCF
pec_ck=>th1 relay resistance fail[136]
04-01 865-7393-03 R&R RP0401040010 4709 1 pec_ck=>th1 relay resiatance fail [235]
DFCF
04-01 865-7393-03 R&R RP0401080035 4596 1 DFCF
dig_pec_ck=>test head 1 pec relay resistance tests
04-01 865-7393-03 R&R RP0401080036 4338 1 DFCF
dig_pec_ck=>test head 1 pec relay resistance tests
04-01 865-7393-03 R&R RP0401130018 1505 1 relay_ck=>test head 1 pec relay resistance ch[80-95]
DFCF
04-01 865-7393-03 R&R RP0401280018 3189 1 DFCF
pec_ck=>th1 pec relay resistance test fail[279]
04-02 865-7393-03 R&R RP0402100012 5061 1 relay_ck=>test head pec relay besistance tests . Change slot [224-239] same result .
DFCF
04-02 865-7393-03 R&R RP0402100013 2550 1 DPCF
pec_ck=>th 1 relay resistance test fail [144..155]
04-03
04-03
04-03
865-7393-03
865-7393-03
865-7393-03
~30% of relay
R&R RP0403080059 4082
R&R RP0403080061 4485
R&R RP0403180008 1489
1
1
1
relay_ck=>test head 1 pec relay tests fail ch[15]=>swap to ch[16-31], same result
DPCF
relay_ck=>test head 1 pec relay tests fail ch[191]=>swap to ch[223],same result .
DPCF
DPCF
pec_ck=>th 1 pec relay resistance test fail [222]
problems.
04-03 865-7393-03 R&R RP0403250037 2837 1 DPCF
pec_ck=>th 1 pec relay resistance test fail [54]
04-04 865-7393-03 R&R RP0404060010 2298 1 DPCF
pec_ck=>th 1 pec relay test fail [160]
04-04 865-7393-03 R&R RP0404200011 3678 1 DPCF
relay_ck=>test head 1 pec relay resistance tests ch[208]
04-04 865-7393-03 R&R RP0404220046 6236 1 DPCF
pec_ck=>th1 pec relay resistance test fail[27]
04-05 865-7393-03 R&R RP0405050005 3681 1 DPCF
Dig_Pec_CK ===>Relay_tests
04-05 865-7393-03 R&R RP0405120023 5178 1 DFCF
PEC_CK==>relay_test Fail[202]
04-05 865-7393-03 DUW RP0405180066 3320 1 DFCF
PEC_CK==>TH1 PEC RELAY RESISTAMCE TEST FAIL[142]
04-05 865-7393-03 R&R RP0405180080 1488 1 PEC_CK==>TH1 Relay Resistaurce Test Fail[112..127]
DPCF
04-05 865-7393-03 R&R RP0405260030 1145 1 DPCF
PEC_CK==>TH1PEC RELAY TEST FAIL [126]
04-05 865-7393-03 R&R RP0405260031 4652 1 DFCF
PEC_CK==>TH1PEC RELAY RESISTERCE FAIL [272..281]
04-06 865-7393-03 R&R RP0406060019 1755 1 DPCF
pec_ck=>th1 pec relay resistance test fail[281]
04-06 865-7393-03 R&R RP0406060022 2787 1 DPCF
relay_ck=>test head 1 pec relay test ch[62]
FUSION in PHILIPS 8

9. 2nd Failures on PECHF
Failure about level cal & ck .
FUSION in PHILIPS 9

10. Spectacular Case
TSINT burnt.
FUSION in PHILIPS 10

11. Thanks
~The end ~
FUSION in PHILIPS 11