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National Bridge Inventory “NBIS” Standard
727-372-2900 Ext.24
A nondestructive testing & Infrastructure assessment company
Specialist in Bridge & Infrastructure Inspections
Infrastructure Preservation Corporation
In Association with Pre-Stressing Expanded Metal Components
Mission
IPC is a Professional Services
Nondestructive Testing and robotic
engineering company specializing in
Transportation and Infrastructure
Condition Assessments.IPC’s mission is to bring advanced &
robotic nondestructive testing
technologies to the Transportation
inspection industry. This will allow
Asset owners to make better
investment decisions for the ultimate
benefit of public safety
Bridge Inspections fall under AASHTO
& FHWA guidelines
Transportation
Infrastructure Inspections
Construction Materials
Testing
Nondestructive Testing
Infrastructure Assessments
National Bridge Inspection Program
National Bridge Inspection Program
IPC: Ph.727-372-2900 ext.24
info@infrastructurepc.com
www.Infrastructurepc.com
Robotic Cable Stay Inspection Robotic Wire Rope Inspection
Advanced Robotic Bridge
Inspection & NDT Services
PoleScan® TendonScan® Cablescan® Crackscan® BridgeScan®
Tensile Load
Suspender Cable
Inspections
Robotic Column &
Shaft Inspection
Services
Robotic
Wire Rope
Inspections
Robotic
High Mast Light
Pole Repair Robot
Highlighted Service
TendonScan ®
 Magnetic Flux Leakage
 Locates and Quantifies Loss of Metallic Area in External PT
Tendons Assessments.
 Light weight, portable, wireless and battery operated.
 Provides 4 categories of damage condition.
 Identifies tendons for future monitoring or replacement.
Robotic Post Tension Tendon Inspection
TendonScan ®
IPC’s MFL device accurately locates section loss and wire breakage.
CORROSION DETECTION – MAGNETIC FLUX LEAKAGE
VIDEO OF FIELD SERVICE https://youtu.be/wwNPxsUVStM
Click To Play
Highlighted Service
BridgeScan®
 BridgeScan® provides a full deck and
approach slab condition assessment
providing quantitative results that far
exceeds traditional chain dragging
methods
 Replaces Chain Dragging & visual
subjective methods
 Inspections with 100% coverage
 Conducted within the current DOT’s
budgets
 Quantitative data prioritizing future
maintenance activities
OLD METHOD
CHAIN DRAGGING
BridgeScan®
Deck Condition Assessments
Deterioration – Delamination throughout the deck
Locates delamination and
debonding
Maps reinforcement patterns
Conducts approach slab
deterioration assessment
Locates voids under
approach slab
Fill density assessment under
approach slabs
Abutment water
intrusion
assessment
through backwall
Identifies 12
levels of
deterioration
Inspections are performed by
bridge inspectors and
reviewed by bridge
engineers
BridgeScan®
Deck Condition Assessments
Healthy
Deck
Damaged
Deck
End of Life
Deck
Normal
Reinforcement
Delamination
and debonding
Provides quantitative data to the Department of Transportation
Helps the DOT better allocate assets
Helps the Asset manager create an action plan for repairs!
Can provide budget for maintenance repairs.
Shows deterioration progression over time on subsequent inspections
BridgeScan™
Deck Condition Assessments
Delamination Concrete Deterioration
BridgeScan provides a more comprehensive deck assessment then traditional
chain dragging method and far exceeds standard GPR.
BridgeScan™
BridgeScan utilizes a custom GRP sled
with multiple antennas reducing
scanning time and costs
IPC’s BridgeScan® goes beyond just GPR.
This is a complete bridge deck and approach
roadway assessment.
Highlighted Service
CableScan®
 Cable Stay Robotic Bridge Inspection System
1-Visual Conforms to and exceeds NBI Inspection protocols
2- Magnetic Flux Leakage –Peers through the cable to locate loss
of metallic area.
 8 minute mount / dismounts
 Portable self contained
 1080i 60fps video – 24mp stills
 Tracks linear and deck horizontal distances
 Real-time evaluation
 360 degree viewing
 Redundant power systems
 Battery operated
 Wireless control
OLD METHOD
CableScan®
No lane closures with
daytime inspection
Eliminates need for
boom trucks
More accurate than
traditional inspection
methods.
Safer for both the
inspector and the
public.
Uses LIDAR to
measure length and
width of cracks.
Double blind study of an
inspection of 84 cables
found 1 issue with
traditional method. IPC’s
QC of 9 cables found 12
issues.
Recorded video file
for future
comparisons.
CableScan®
Magnificatio
n of what
was
detected
Sample of
laminar rust
beneath
coating
Failed clear
coat / UV
coating
Painted-over
gouges due to
man lift
damage
Damage due
to scaffolding
standoff bars
For both NBI inspections and special inspections that can locate loss of metallic area
inside a bridge cablestay.
Digital images of elevations ranging between 150 to 300 ft.
https://youtu.be/LAuZhN1Z_yE
IPC’s CableScan®
Magnetic Flux Leakage
Corrosion Detection Service
• Magnetic saturation through Rare-Earth Magnets
• Increased magnetic strength through patented technology
• Uses Inductive Coils and Hall Sensors to detect faults and their location
• Onboard battery powered
• No tethering
• Light weight at 28 kg
• Wirelessly controlled
• Realtime evaluation through wireless communications
• No lane closures
• 15 minute mount and dismount times
• Highest degree of accuracy available to date.
• Pricing falls within todays transportation maintenance budgets.
The most advanced Cable Stay and Suspension bridge inspections available
Highlighted Service
CrackScan®
 Scans for cracks from over 100 feet away
 No Lane closures
 No boom lifts required
 More efficient, less expensive and more accurate than
current inspection methods
 Records X and Y coordinates of the cracks as well as
length and width
 Future inspections allow the asset manager to track
crack progression over time
 Double blind study of 2 bridges in Nevada where the
engineering firm showed no cracks on 1 bridge and
none on another
 IPC located 7 cracks on one and 6 cracks on the other
 Manual methods cannot compete with laser technology
CrackScan™
 2 D and 3D Crack Maps
Video: https://youtu.be/XlgQwi40WCc
Highlighted Service
RopeScan®
Wire Rope Inspections
 From Suspension to Suspender cables &
more
 Check for loss of metallic area and broken
wires including suspender cables,
suspension cables, crane cables, hoits,
mining cables, people movers, oil rig and
other steel cables.
https://youtu.be/XnyZGQfg6nc
Highlighted Service
Laser Vibrometry
 Measuring the tensile load of a cable from a
distance
 Post analysis software that can calculate the
tensile forces in real time
 Eliminates lane closures and costly man lift
devices
 Inspects
 Cable Stays
 Suspender Cables
 External Cables
 Other Wire Cable Structures
ColumnScan®
 Replaces the risk to human life
 Robotically Inspects Column
 Produces high resolution video and stills
of any anomolys
 Provides deterioration progression over
time
 Utilizes video, stills, infrared.
 Inspects bridge columns, shafts, mining
and any vertical column.
Highlighted Service
Bridge Inspection
Services
 Movable Bridge Inspections
 Full Structural & Fracture Critical
Inspections
 Mechanical & Operational Inspections
 Emergency inspection Service
 Complex Bridge Inspections
 Full Structural Critical & Fracture Critical
Inspections
 In Depth Truss, Gusset Plate & Thickness
Inspections
 Cable Stays, Post Tension (PT) System
Inspections
Highlighted Service
Drawbridge Health
Monitoring
 Gear Box Monitoring
 Electric Motor Monitoring
 Monitoring of Hydraulics
Highlighted Service
PoleScan®
 Complete Inspection of
 Pole
 Seams
 Mast Arms
 Anchor Bolts
 Foundation
 Can lower Luminaries if required
 No lane closures or bucket truck
 Abrasive surface preparation of rust areas
and paint coats the surface.
High Mast Light Pole Robotic Inspection Services
High Mast Light Pole Robotic Repair Services
OLD METHOD
PoleScan™
Takes HD 360 degree
video as well as 24mp
stills of abnormalities
Takes HD video of the
luminaries, bolts, etc.
Includes ultrasonic
testing of anchor
bolts
Keeps video file for
future reference
2 man crew per team
Report reviewed by
structural engineer
PoleScan®
PoleScan®
Ultrasonic Testing of Anchor
Bolts
https://youtu.be/0LmyEVRIpEM
High Mast Light Pole Inspection Service
High Mast Light Pole Inspection Video –Field Inspection and Repair
Services for
https://youtu.be/0LmyEVRIpEM
High Mast Light Pole Inspection Service
Drone Inspection
Services
 Hard To Reach Inspection
Locations
Utilizing Drones
 High profile structures
 Towers
 Windmills
Project References
IPC: Ph.727-372-2900 ext.40
info@infrastructurepc.com
www.Infrastructurepc.com
ICS: Ph. 00 971 4 320 5466
inq-me@icsglobe.net
www.icsglobe.net
Arrigoni Bridge
PROJECT
Inspection of suspender cables and Pins
CLIENT
AI Engineers
IPC ROLE
Special Assessment: 10 year detailed NDT inspection
Bridge Hanger Pin – Ultrasonic
Magnetic Flux Leakage of Suspender Cables
Laser Vibrometery to calculate tensile load on cables
Problem solved
Met 10 year inspection requirement
Through Arch Bridge
Bridge Deck Deterioration Assessments
NY Thruway
PROJECT
Inspection of Multiple Bridge Decks
CLIENT
New York State Thruway Authority
IPC ROLE
Special deterioration assessment to develop priority maintenance plan
Problem solved
Bridge repair prioritization based on deterioration analysis
Cable Stay Inspection
Skyway Bridge
PROJECT
Robotic Visual Inspection of Bridge Cable Stays
CLIENT
DBI Services
IPC ROLE
QC inspection of 9 Cable Stays following Traditional Inspection
Problem Solved
Identified surface condition anomalies that could not be detected from ground
based visual method.
Post Tension Tendon Assessment
Wando River Bridge
PROJECT
Tendon condition assessment
CLIENT
HDR Engineering
IPC ROLE
Condition assessment of Tendon to determine extent of corrosion due to age
of bridge
Problem Solved
Loose and failed tendons led to concern of condition of tendon system.
IPC solution included magnetic flux in lieu of ECT, which produced misleading
results. MF result led to fewer invasive examinations from open tendon
NBIS (National
Bridge Inventory
System)
Provide remarkable detail of quantitative data
Remarkable
Quantitative
Data
Enable transportation agencies to make very accurate budgetary
decisions
Accurate
Budgets
Extend service life of critical infrastructure assets
Extend Asset
Life
Allow for inspections to be conducted with minimal lane closures or
heavy equipment
Reduce
Closures and
Use of
Equipment
Services provided within the agency’s current maintenance budgets
•in other words for the same price they have budgeted today for subjective manual
inspections.
Cost Savings
Infrastructure Preservation Corporation
Contact Information:
USA Phone: +727-372-2900 Ext.24
IPC: Ph.727-372-2900 ext. 24
info@infrastructurepc.com
ww.Infrastructurepc.com
National Bridge Inventory System “NBIS”

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Infrastructure preservation bridge inspection technology v2 2018

  • 1. National Bridge Inventory “NBIS” Standard 727-372-2900 Ext.24 A nondestructive testing & Infrastructure assessment company Specialist in Bridge & Infrastructure Inspections Infrastructure Preservation Corporation In Association with Pre-Stressing Expanded Metal Components
  • 2. Mission IPC is a Professional Services Nondestructive Testing and robotic engineering company specializing in Transportation and Infrastructure Condition Assessments.IPC’s mission is to bring advanced & robotic nondestructive testing technologies to the Transportation inspection industry. This will allow Asset owners to make better investment decisions for the ultimate benefit of public safety Bridge Inspections fall under AASHTO & FHWA guidelines Transportation Infrastructure Inspections Construction Materials Testing Nondestructive Testing Infrastructure Assessments National Bridge Inspection Program
  • 3. National Bridge Inspection Program IPC: Ph.727-372-2900 ext.24 info@infrastructurepc.com www.Infrastructurepc.com Robotic Cable Stay Inspection Robotic Wire Rope Inspection
  • 4. Advanced Robotic Bridge Inspection & NDT Services PoleScan® TendonScan® Cablescan® Crackscan® BridgeScan® Tensile Load Suspender Cable Inspections Robotic Column & Shaft Inspection Services Robotic Wire Rope Inspections Robotic High Mast Light Pole Repair Robot
  • 5. Highlighted Service TendonScan ®  Magnetic Flux Leakage  Locates and Quantifies Loss of Metallic Area in External PT Tendons Assessments.  Light weight, portable, wireless and battery operated.  Provides 4 categories of damage condition.  Identifies tendons for future monitoring or replacement. Robotic Post Tension Tendon Inspection
  • 6. TendonScan ® IPC’s MFL device accurately locates section loss and wire breakage. CORROSION DETECTION – MAGNETIC FLUX LEAKAGE VIDEO OF FIELD SERVICE https://youtu.be/wwNPxsUVStM Click To Play
  • 7. Highlighted Service BridgeScan®  BridgeScan® provides a full deck and approach slab condition assessment providing quantitative results that far exceeds traditional chain dragging methods  Replaces Chain Dragging & visual subjective methods  Inspections with 100% coverage  Conducted within the current DOT’s budgets  Quantitative data prioritizing future maintenance activities OLD METHOD CHAIN DRAGGING
  • 8. BridgeScan® Deck Condition Assessments Deterioration – Delamination throughout the deck Locates delamination and debonding Maps reinforcement patterns Conducts approach slab deterioration assessment Locates voids under approach slab Fill density assessment under approach slabs Abutment water intrusion assessment through backwall Identifies 12 levels of deterioration Inspections are performed by bridge inspectors and reviewed by bridge engineers
  • 9. BridgeScan® Deck Condition Assessments Healthy Deck Damaged Deck End of Life Deck Normal Reinforcement Delamination and debonding Provides quantitative data to the Department of Transportation Helps the DOT better allocate assets Helps the Asset manager create an action plan for repairs! Can provide budget for maintenance repairs. Shows deterioration progression over time on subsequent inspections
  • 10. BridgeScan™ Deck Condition Assessments Delamination Concrete Deterioration BridgeScan provides a more comprehensive deck assessment then traditional chain dragging method and far exceeds standard GPR.
  • 11. BridgeScan™ BridgeScan utilizes a custom GRP sled with multiple antennas reducing scanning time and costs IPC’s BridgeScan® goes beyond just GPR. This is a complete bridge deck and approach roadway assessment.
  • 12. Highlighted Service CableScan®  Cable Stay Robotic Bridge Inspection System 1-Visual Conforms to and exceeds NBI Inspection protocols 2- Magnetic Flux Leakage –Peers through the cable to locate loss of metallic area.  8 minute mount / dismounts  Portable self contained  1080i 60fps video – 24mp stills  Tracks linear and deck horizontal distances  Real-time evaluation  360 degree viewing  Redundant power systems  Battery operated  Wireless control OLD METHOD
  • 13. CableScan® No lane closures with daytime inspection Eliminates need for boom trucks More accurate than traditional inspection methods. Safer for both the inspector and the public. Uses LIDAR to measure length and width of cracks. Double blind study of an inspection of 84 cables found 1 issue with traditional method. IPC’s QC of 9 cables found 12 issues. Recorded video file for future comparisons.
  • 14. CableScan® Magnificatio n of what was detected Sample of laminar rust beneath coating Failed clear coat / UV coating Painted-over gouges due to man lift damage Damage due to scaffolding standoff bars For both NBI inspections and special inspections that can locate loss of metallic area inside a bridge cablestay. Digital images of elevations ranging between 150 to 300 ft. https://youtu.be/LAuZhN1Z_yE
  • 15. IPC’s CableScan® Magnetic Flux Leakage Corrosion Detection Service • Magnetic saturation through Rare-Earth Magnets • Increased magnetic strength through patented technology • Uses Inductive Coils and Hall Sensors to detect faults and their location • Onboard battery powered • No tethering • Light weight at 28 kg • Wirelessly controlled • Realtime evaluation through wireless communications • No lane closures • 15 minute mount and dismount times • Highest degree of accuracy available to date. • Pricing falls within todays transportation maintenance budgets. The most advanced Cable Stay and Suspension bridge inspections available
  • 16. Highlighted Service CrackScan®  Scans for cracks from over 100 feet away  No Lane closures  No boom lifts required  More efficient, less expensive and more accurate than current inspection methods  Records X and Y coordinates of the cracks as well as length and width  Future inspections allow the asset manager to track crack progression over time  Double blind study of 2 bridges in Nevada where the engineering firm showed no cracks on 1 bridge and none on another  IPC located 7 cracks on one and 6 cracks on the other  Manual methods cannot compete with laser technology
  • 17. CrackScan™  2 D and 3D Crack Maps Video: https://youtu.be/XlgQwi40WCc
  • 18. Highlighted Service RopeScan® Wire Rope Inspections  From Suspension to Suspender cables & more  Check for loss of metallic area and broken wires including suspender cables, suspension cables, crane cables, hoits, mining cables, people movers, oil rig and other steel cables. https://youtu.be/XnyZGQfg6nc
  • 19. Highlighted Service Laser Vibrometry  Measuring the tensile load of a cable from a distance  Post analysis software that can calculate the tensile forces in real time  Eliminates lane closures and costly man lift devices  Inspects  Cable Stays  Suspender Cables  External Cables  Other Wire Cable Structures
  • 20. ColumnScan®  Replaces the risk to human life  Robotically Inspects Column  Produces high resolution video and stills of any anomolys  Provides deterioration progression over time  Utilizes video, stills, infrared.  Inspects bridge columns, shafts, mining and any vertical column.
  • 21. Highlighted Service Bridge Inspection Services  Movable Bridge Inspections  Full Structural & Fracture Critical Inspections  Mechanical & Operational Inspections  Emergency inspection Service  Complex Bridge Inspections  Full Structural Critical & Fracture Critical Inspections  In Depth Truss, Gusset Plate & Thickness Inspections  Cable Stays, Post Tension (PT) System Inspections
  • 22. Highlighted Service Drawbridge Health Monitoring  Gear Box Monitoring  Electric Motor Monitoring  Monitoring of Hydraulics
  • 23. Highlighted Service PoleScan®  Complete Inspection of  Pole  Seams  Mast Arms  Anchor Bolts  Foundation  Can lower Luminaries if required  No lane closures or bucket truck  Abrasive surface preparation of rust areas and paint coats the surface. High Mast Light Pole Robotic Inspection Services High Mast Light Pole Robotic Repair Services OLD METHOD
  • 24. PoleScan™ Takes HD 360 degree video as well as 24mp stills of abnormalities Takes HD video of the luminaries, bolts, etc. Includes ultrasonic testing of anchor bolts Keeps video file for future reference 2 man crew per team Report reviewed by structural engineer
  • 26. PoleScan® Ultrasonic Testing of Anchor Bolts https://youtu.be/0LmyEVRIpEM High Mast Light Pole Inspection Service
  • 27. High Mast Light Pole Inspection Video –Field Inspection and Repair Services for https://youtu.be/0LmyEVRIpEM High Mast Light Pole Inspection Service
  • 28. Drone Inspection Services  Hard To Reach Inspection Locations Utilizing Drones  High profile structures  Towers  Windmills
  • 29. Project References IPC: Ph.727-372-2900 ext.40 info@infrastructurepc.com www.Infrastructurepc.com ICS: Ph. 00 971 4 320 5466 inq-me@icsglobe.net www.icsglobe.net
  • 30. Arrigoni Bridge PROJECT Inspection of suspender cables and Pins CLIENT AI Engineers IPC ROLE Special Assessment: 10 year detailed NDT inspection Bridge Hanger Pin – Ultrasonic Magnetic Flux Leakage of Suspender Cables Laser Vibrometery to calculate tensile load on cables Problem solved Met 10 year inspection requirement Through Arch Bridge
  • 31. Bridge Deck Deterioration Assessments NY Thruway PROJECT Inspection of Multiple Bridge Decks CLIENT New York State Thruway Authority IPC ROLE Special deterioration assessment to develop priority maintenance plan Problem solved Bridge repair prioritization based on deterioration analysis
  • 32. Cable Stay Inspection Skyway Bridge PROJECT Robotic Visual Inspection of Bridge Cable Stays CLIENT DBI Services IPC ROLE QC inspection of 9 Cable Stays following Traditional Inspection Problem Solved Identified surface condition anomalies that could not be detected from ground based visual method.
  • 33. Post Tension Tendon Assessment Wando River Bridge PROJECT Tendon condition assessment CLIENT HDR Engineering IPC ROLE Condition assessment of Tendon to determine extent of corrosion due to age of bridge Problem Solved Loose and failed tendons led to concern of condition of tendon system. IPC solution included magnetic flux in lieu of ECT, which produced misleading results. MF result led to fewer invasive examinations from open tendon
  • 34. NBIS (National Bridge Inventory System) Provide remarkable detail of quantitative data Remarkable Quantitative Data Enable transportation agencies to make very accurate budgetary decisions Accurate Budgets Extend service life of critical infrastructure assets Extend Asset Life Allow for inspections to be conducted with minimal lane closures or heavy equipment Reduce Closures and Use of Equipment Services provided within the agency’s current maintenance budgets •in other words for the same price they have budgeted today for subjective manual inspections. Cost Savings
  • 35. Infrastructure Preservation Corporation Contact Information: USA Phone: +727-372-2900 Ext.24 IPC: Ph.727-372-2900 ext. 24 info@infrastructurepc.com ww.Infrastructurepc.com National Bridge Inventory System “NBIS”

Editor's Notes

  1. IPC is a Professional Services Engineering firm and Nondestructive testing company. IPC provides both conventional and advanced Nondestructive testing to provide quantitative infrastructure assessments in the most cost effective manner to the asset owner. IPC's goal is the to be a premier provider in robotics infrastructure inspections for . IPC has pioneered the way for advanced inspection technologies to ensure the safeguarding of life, property, and surrounding environment all while producing accurate results and reducing overall costs. IPC holds its standard of services to the highest degree and continuously encourages to foster a positive and productive work environment.
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