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Structure - Processing Linkages
in
Polyethylene
David Brough
Abhiram Kannan
Final Presentation
ME 8883
Outline
‣ Motivation & Objective
‣ X Ray Scattering Datasets of Polyethylene
‣ Workflow
‣ Results and Discussions
‣ Future Work
‣ Summary
‣ Acknowledgements
Motivation
Jancar, J. et al. Current issues in research on structure - property relationships in polymer nanocomposites.
Polymer 51, 3321–3343 (2010)
Hierarchical structural assembly of a material influences the
properties on the macroscopic scale
Motivation & Objective
Processing
Condition a
Processing
Condition b
Microstructure
Set a
Microstructure
Set b
Properties
Set a
Properties
Set b
PE
Temperature
Pressure
Isotropic vs Anisotropic
Homogeneous vs Heterogeneous
Yield
Strength
Polyethylene (PE)
X Ray Scattering Data of PE
Small Angle X Ray Scattering (SAXS) data is related to spatial
statistics
200 µm x 200 µm
Lamella
Inter
Crystalline
Amorphous
~10 nm
X Rays
Play
Film sample is strained continuously while being probed by X rays
X Ray Scattering Data of PE
X Rays
Bulk Density Processing Condition Film Thickness (µm)
0.912 gms/cc
1 20 30 75
2 20 30 75
0.923 gms/cc
1 20 30 75
2 20 30 75
Workflow
spatial
statistics
dimensionality
reduction
processing
linkage
SAXS
Data
Principal
Components
Analysis (PCA)
Transfer
Function
Model (TFM)
Principal Components Analysis
• 3200 .tif images across 12 samples (~250 per sample)
• Log intensity scaled by mean to account for thickness effects
• Scaled images fed to PCA Algorithm
• Outputs of PCA Algorithm visualized in D3
Compare :-
1. Effects of Processing Conditions
2. Effects of Density
3. Effects of Thickness
Transfer Function Model Linkage
• For sample 6,10 each Principal Component is fit to a Transfer
Function model of order (2,1,5)
• Using obtained coefficients, predictions for the remaining
samples are made
• Comparison of Predicted and True Low Dimensional
Trajectories.
Model Equation:-
Xt = a1Xt−1 + a2 Xt−2 + b0εt + b1εt−1 + b2εt−2 + b3εt−3 + b4εt−4 + b5εt−5 + Err
Summary
• Dimensionality Reduction of time resolved data by PCA
• Objective comparison between strain derived microstructures of
PE
• Minimization of User Bias incurred from traditional analysis
protocols
• Applied method for deriving processing linkages via Transfer
Function Model might hold potential
Future Work
• Extraction of spatial statistics by via transformation of SAXS
data
• Reconstruction of 2 Phase Crystalline - Amorphous
Microstructures
• Extend Transfer Function Model to incorporate Stress Values
• Property Linkage with Crystallinity, Orientation etc.
• Additional Length Scales (~0.1 nm) from Wide Angle Scattering
Data (WAXS)
Acknowledgements
• Dr. Surya Kalidindi (GT)
• Dr. Hamid Garmestani (GT)
• Dr.Tony Fast (GT)
• Dr. David Bucknall (GT)
• Dr. David Fiscus (ExxonMobil)

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Structure - Processing Linkages in Polyethylene

  • 1. 1 Structure - Processing Linkages in Polyethylene David Brough Abhiram Kannan Final Presentation ME 8883
  • 2. Outline ‣ Motivation & Objective ‣ X Ray Scattering Datasets of Polyethylene ‣ Workflow ‣ Results and Discussions ‣ Future Work ‣ Summary ‣ Acknowledgements
  • 3. Motivation Jancar, J. et al. Current issues in research on structure - property relationships in polymer nanocomposites. Polymer 51, 3321–3343 (2010) Hierarchical structural assembly of a material influences the properties on the macroscopic scale
  • 4. Motivation & Objective Processing Condition a Processing Condition b Microstructure Set a Microstructure Set b Properties Set a Properties Set b PE Temperature Pressure Isotropic vs Anisotropic Homogeneous vs Heterogeneous Yield Strength Polyethylene (PE)
  • 5. X Ray Scattering Data of PE Small Angle X Ray Scattering (SAXS) data is related to spatial statistics 200 µm x 200 µm Lamella Inter Crystalline Amorphous ~10 nm X Rays
  • 6. Play Film sample is strained continuously while being probed by X rays X Ray Scattering Data of PE X Rays
  • 7. Bulk Density Processing Condition Film Thickness (µm) 0.912 gms/cc 1 20 30 75 2 20 30 75 0.923 gms/cc 1 20 30 75 2 20 30 75 Workflow spatial statistics dimensionality reduction processing linkage SAXS Data Principal Components Analysis (PCA) Transfer Function Model (TFM)
  • 8. Principal Components Analysis • 3200 .tif images across 12 samples (~250 per sample) • Log intensity scaled by mean to account for thickness effects • Scaled images fed to PCA Algorithm • Outputs of PCA Algorithm visualized in D3 Compare :- 1. Effects of Processing Conditions 2. Effects of Density 3. Effects of Thickness
  • 9. Transfer Function Model Linkage • For sample 6,10 each Principal Component is fit to a Transfer Function model of order (2,1,5) • Using obtained coefficients, predictions for the remaining samples are made • Comparison of Predicted and True Low Dimensional Trajectories. Model Equation:- Xt = a1Xt−1 + a2 Xt−2 + b0εt + b1εt−1 + b2εt−2 + b3εt−3 + b4εt−4 + b5εt−5 + Err
  • 10. Summary • Dimensionality Reduction of time resolved data by PCA • Objective comparison between strain derived microstructures of PE • Minimization of User Bias incurred from traditional analysis protocols • Applied method for deriving processing linkages via Transfer Function Model might hold potential
  • 11. Future Work • Extraction of spatial statistics by via transformation of SAXS data • Reconstruction of 2 Phase Crystalline - Amorphous Microstructures • Extend Transfer Function Model to incorporate Stress Values • Property Linkage with Crystallinity, Orientation etc. • Additional Length Scales (~0.1 nm) from Wide Angle Scattering Data (WAXS)
  • 12. Acknowledgements • Dr. Surya Kalidindi (GT) • Dr. Hamid Garmestani (GT) • Dr.Tony Fast (GT) • Dr. David Bucknall (GT) • Dr. David Fiscus (ExxonMobil)