4. 4
INTRODUCTION
University of Lagos, Akoka
• BSc. Chemical Engineering (in view)
Internship Duration (6 months)
• Start Date: July 2014
• End Date: January 2015
Post-Internship
• Return to Unilag for final year of undergraduate program
• Student President of NSChE Unilag Charter (2015)
University of Lagos, Akoka
6. 6
OIL & GAS INDUSTRY OVERVIEW
Hydrocarbon formation
Reservoir
Discovery
Exploration
Field
Development
Production &
Extension of
Field Life
Transportation
& Storage
7. 7
BASIC FACILITIES
ENGINEERING
KNOWLEDGE
Material and Heat Balance
Thermodynamics
Physical properties of Hydrocarbons
Phase behaviour
Vapour Liquid Equilibrium
Water-Hydrocarbon Phase Behaviour
Reading PFDs and P&IDs
8. 8
FIELD TRIPS
• Production Facility Visit (UBIT GH & GP), Offshore
• Niger Dock Fabrication yard, Snake Island
• Chenotech Fabrication yard, Port Harcourt
Test Separator
Piping around Test Separator
10. 10
Carried out Safety Analysis on the following Process
components, applying API 14C recommendations
Separators
Pump
Crude oil cooler
Atmospheric tank
Production flow line + Manifold
Water injection line
Compressor
PROCESS SAFETY DESIGN
11. 11
Performed Design calculations for the following process
component, applying API 14E and 12J knowledge
Separator (ENP2)
Water injection line (ENP2)
Gas lift line (ENP2)
Methanol injection line (ENP2)
Production flow line (ENP2)
Pump (ECNIP)
EQUIPMENT DESIGN
13. 13
PROCESS SIMULATION
Was familiarized with the use of Aspen HYSYS for steady
modelling, and carried out various simulations of;
• Condensate Separation Systems
• Dew point plant
• Refrigeration systems
• Hydrate inhibition models
Also attempted modelling of an Existing Production facility
(Erha FPSO)
15. 15
Dew Point Plant with Refrigeration System
Analysis of Hydrate Inhibition Operating Cost
Cost of Hydrate Inhibitors
MeOH = $1.10/lb and 80% EG = $3.10/lb
For continuous operation for 5 years:
Methanol cost of 1431lb = $69 million
80% Ethyl Glycol cost of 4671lb = $634 million
Conclusion
Best choice is Methanol, because 80% EG is 9 times more
expensive.
16. 16
Trainings:
EMCAPS
OIMS
SHE Induction
Cyber Security
OCAT & Harvard Management Mentor
Project Engagement: Erha Calcium Nitrate Injection
General Group Involvements
Soft skills acquired:
Presentation skills
Safety Culture
Time management
Good office culture
Trainings and Other Involvements
17. 17
Appreciations
Design Engineering Services Manager – Okechukwu Opara
Project Manger – Soji Adekogbe
Facilities Supervisor(DES) – Emem Abraham
Mentor/DES Process Advisor – Syamsul Bahri
Buddies – Folu Babatunde; Tomi Osipitan; David Okuonrobo
Martin Mweemba; David Coym; Jos Ronde; Pat Maddigan and the entire DES team
ENP2 Lead Design Engineer – Helen Nabena
Others – Michael Ebiye, Perry Jas-Ikpeme, Dean Adatang, Edwin Okegbe