Navius Research Inc. and Steve Davis & Associates produced a conceptual design for powering the LNG terminal on the North Coast that would maximize renewables at its production facility and do so reliably, affordably and on schedule—using established commercial technologies. Further, doing so reduces that plant’s carbon pollution by 45 percent, its air emissions - nitrogen oxides - by 70 percent and increases local permanent jobs by 40 percent. The cost for all these benefits? A 1 percent increase in projected sales price of the LNG.
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Feasibility Assessment: Proposed B.C. LNG Facilities and Renewable Power
1. 1
Proposed British Columbia
LNG Facilities and
Renewable Power
Feasibility Assessment
May 13, 2014
Steve Davis & Associates Ltd.
2. OUTLINE
I. Basic parameters for powering the Liquefied
Natural Gas (LNG) facility
A. Sizing, assumptions and objectives
B. Scenarios: D-Drive, Ancillary Renewables-Grid and
Maximum Renewables
II. Maximum Renewables Scenario
A. Description of Power Facilities
B. Schedule
C. Reliability
• Power availability, by fuel, as wind generation changes
III. Summary of Scenario Comparisons
IV. APPENDIX: Reference Slides
2
3. I. Basic Powering Parameters
• Single LNG Facility
‒Producing 22 MTPA (Million Tonnes per Annum)
• 1,000 MW power requirement (at full build out)
‒Compression = 800 MW
‒Ancillary = 200 MW
‒Built in two phases; 500 MW each
• Power Scenarios Considerations
Designs proposed by LNG proponents
Designs by recent and proposed LNG
– e.g. No shared facilities
Government and BC Hydro goals & constraints
– e.g. No increase to other BC Hydro ratepayers3
4. Design Objectives
1. Maximize renewable generation
2. Meet LNG industry requirements on:
Reliability and
Schedule – meet terminal start-up date
3. Reduce Greenhouse Gas (GHG) emissions
4. Reduce local emissions (i.e. NOx)
5. Provide Legacy of power infrastructure
6. Avoid BC Hydro twinning transmission lines
7. Create permanent local jobs
8. Minimal increase in cost of LNG produced4
5. 3 Scenarios
1. Direct Drive (D-Drive)
– Single cycle gas turbines (SCGT) directly drive
Compression and power Ancillaries
2. Ancillary Renewables - Grid
– Highly efficient SCGT direct drive for Compression
– Ancillary powered by Grid connected to wind
3. Maximum Renewables (Max RE)
– Combined cycle gas turbine (CCGT), Reciprocating
Engines (Recips), Boil-off-gas (BoG) turbines and
wind power produce electricity to drive Compression
– Ancillary powered by Grid connected to wind
5
9. II. Max. Renewables Scenario
• 1,000 MW power requirement for E-LNG
Built in two phases of 500 MW each
Compression = 800 MW. Ancillary = 200 MW
• Ancillary load is driven by the grid connected
to local wind project
• Compression uses electrical motors that can
be fully driven by gas power
Phase 1 is CCGT; Phase 2 adds Recips.
Wind output is used to reduce generation from
gas engines and power ancillary
9
15. Reciprocating Gas Engines
15
Twenty 18 MW engines + One 40 MW Steam Turbine = 400 MW
Photo of 20 engines at 231 MW wind-chaser project near Denver
16. RECIPROCATING ENGINES
Excellent Wind Chasers
• Very fast start and high ramp rates
• Modular (e.g. 20 engines at 18 MW each),
yields efficient part-load operation:
– Individual units can be turned off and on,
rather than turned down.
• Combined-cycle increases efficiency
• High reliability, especially w. multiple units
• NOx can be lower than gas turbines
16
17. Power Availability
17
0
200
400
600
800
1,000
1,200
0 10 20 30 40 50 60 70 80 90 100
MWAvaiable
% of hours each year
Power Available by Source - Maximum Renewables, Full build-out
CCGT
Wind
Grid
Combined Cycle
Recips.
BoG Turbine
18. B. Schedule
Maximum Renewables Scenario
• Planned Schedule and Phasing
• Upsetting Events - Delay in:
CCGT or Reciprocating Engines
Transmission
Wind Energy
Other LNG facility
18
STEVE DAVIS & ASSOCIATES LTD.
STEVE DAVIS & ASSOCIATES LTD.
19. Current Experience
• There are many examples of CCGTs,
SCGTs and Reciprocating Engines
Lead time ~ 5 years*
• B.C. has four operating wind farms:
Lead time ~ 5 - 6 years*
• Transmission
Capacity upgrades to Prince Rupert or Kitimat
are straightforward and already underway
Transmission lines from wind farms
19
* Source: BC Hydro 2013 Resource Options Update Report
20. Power Schedule and Phasing
20
0
500
1000
1500
2000
2500
2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025
MWInstalled
CCGT
BoG Turbine
Grid, phase 1
Grid, phase 2
Combined Cycle Recips.Wind 1
Wind phase 1
Wind 2
Compression Load, Phase 2
Total Load, Phase 2
Total Load, Phase 1
Compression Load, Phase 1
Phase 1 on-line in 2019
Phase 2 on-line in 2022
21. Upset Event:
CCGT or Recips. are Late
• Are generation plants more likely than
D-Drive to be delayed?
Generation plants have more flexible siting.
Air permitting should be quicker in a
chosen location than in a required location.
Separate target to oppose, but supports
lower environmental impacts.
• Plants are dedicated to individual facility
21
22. Upset Event:
Transmission Upgrades Late
• Twinned line to coast is not needed
• Wind farm or interconnection late?
Run on grid plus thermal generation
22
23. Upset Event:
Other LNG Facility is Late
• Has no bearing on power supply
• No generation and transmission is
contingent on multiple facilities
23
24. C. RELIABILITY
Max Renewables Scenario
• Statistics at steady state operation
Current use: familiarity and reliability
Availability and efficiency
Redundancy
• Responses to upsetting events
Wind variation
Transmission outage
24
STEVE DAVIS & ASSOCIATES LTD.
STEVE DAVIS & ASSOCIATES LTD.
25. Current Use
• Unfamiliar?
Snohvit E-LNG plant: Operating since 2007
Freeport E-LNG plant: Under-construction
Woodfibre LNG application to NEB involves E-LNG
CCGT are common technology
Global capacity of large recips.: 55GW+ in 2013*
• Unreliable?
Initial Snohvit problems explained and overcome
‒ Joint owner, GDF Suez, proposes E-LNG design on next project
Shell/Siemens report*: higher efficiency, lower costs
ABB report*: faster delivery, lower downtime
25
STEVE DAVIS & ASSOCIATES LTD.
STEVE DAVIS & ASSOCIATES LTD.* See Appendix G for Reference Sources
26. Availability and Efficiency
• CCGT (phase 2)
Full output for over 75% of time
Never less than 60% output
94% avg. utilization: high efficiency
• Combined cycle reciprocating engines
Modular: reliable and no penalty for part load
operation
26
STEVE DAVIS & ASSOCIATES LTD.
STEVE DAVIS & ASSOCIATES LTD.
27. Redundancy
• Different levels of redundancy are
possible
• All scenarios considered have same
amount of redundancy:
allows apples-to-apples comparison
27
STEVE DAVIS & ASSOCIATES LTD.
STEVE DAVIS & ASSOCIATES LTD.
28. Upset Event:
Key Points- Wind Variation
• When no wind:
CCGT and reciprocating engines at 100%
• When full wind:
CCGT at 60% output, recips. are idled
• When wind ramps up or down
Use reciprocating engines to follow wind
Small scale battery storage (e.g. GE’s
Brilliant Platform) creates smooth power to
follow with 30 minute foresight
28
STEVE DAVIS & ASSOCIATES LTD.
STEVE DAVIS & ASSOCIATES LTD.
29. Partial Wind to No Wind
29
0
200
400
600
800
1,000
1,200
0 10 20 30 40 50 60 70 80 90 100
MWavaialable
% of hours each year
Power Available by Source - Maximum Renewables, Phase 2
CCGT
Wind
Grid
Combined Cycle
Recips.
BoG Turbine
Full Wind No Wind
Recips: 90 MW to 400 MW in 30 seconds
Wind: At worst, would drop in 15-30 minutes
30. Full Wind to No Wind
30
0
200
400
600
800
1,000
1,200
0 10 20 30 40 50 60 70 80 90 100
MWavaialable
% of hours each year
Power Available by Source - Maximum Renewables, Phase 2
CCGT
Wind
Grid
Combined Cycle
Recips.
BoG Turbine
Full Wind No Wind
CCGT: 216 MW to 360 MW in 2 minutes (75 MW/min)
Recips: 0 MW to 400 MW in 2-5 minutes (hot start)
31. Upset Event:
Transmission Failure
• Only ancillary load is powered from grid
• Frequent short duration (e.g. lightning
strikes) outages won’t affect liquefaction
• Transmission from wind farms is new: build
with insulation
31
STEVE DAVIS & ASSOCIATES LTD.
STEVE DAVIS & ASSOCIATES LTD.
32. III.a Summary: Max RE vs D-Drive
• Increase Renewables from 0% to 44%
Increase wind from 0 MW to 783 MW, and
Reduce thermal generation by replacing SCGTs with
wind-chasing Reciprocating Engines and BoG Turbines.
• Maintain LNG Reliability & Schedule requirements
• Increase local permanent jobs by 43%
• Build $2.9 billion wind power legacy
• Power & Reduce GHG intensity by 46%
Reduce NOx by 68%
• Increase Power Cost by 19%
• Increase LNG Sales Price by 1.1%
32
33. III.b Summary: Max RE vs Ancillary Grid
• Increase Renewables from 20% to 44%
Increase wind from 630 MW to 783 MW, and
Reduce thermal generation by replacing half the SCGTs with
wind-chasing Recip. Engines and BoG Turbines.
• Maintain LNG Reliability & Schedule requirements
• Increase local permanent jobs by 2%
• Increase wind power/transmission investment 26%
Reduce GHG intensity by 24%
Reduce NOx by 38%
• Increase Power Cost by 15%
• Increase LNG Sales Price by 0.9%
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34. IV. APPENDIX
A. Facilities Map: Direct Drive Scenario
B. Facilities Map: Ancillary RE – Grid Scenario
C. Capex for Maximum Renewables Scenario
D. Comparison Table: 3 Scenarios
E. Summary Comparison Table: D-Drive vs.
Ancillary RE – Grid
F. Key Assumptions in Financial Model
G. Reference Sources
34
Shell, Chevron, Petronas, BG,
Snohvit & Freeport, plus GDF Suez & Siemens
Multiple plants and Single Plants
We considered a dozen different scenarios. Several based on LNG Companies configurations.
Focus on 3. Detailed review of our recommended scenario: Max. RE.
DD based on Shell. BAU. Really just a baseline, for relative comparisons.
ARG based on Petronas
Some specific examples in North America, built to deal with variable wind energy include:
The Antelope Power Station in Texas, 168 MW: www.gsec.coop/gallery/antelope
The Pearsall Power Station in Texas, 203 MW: www.stec.org/facilities.aspx
Plains End Power Station in Colorado, 231 MW: http://www.wartsila.com/en/references/plains-end
For discussion of reciprocating engines and how their flexibility facilitates integration of renewables see:
www.wartsila.com/en/power-plants/learning-center/overview
International Energy Agency, 2014, Energy Technology Perspectives: Tracking Clean Energy Progress in 2014, OECD/IEA www.iea.org/publications/freepublications/publication/name,51000,en.html
This slide shows how all 5 power sources are integrated to produce the required 1,000 MW, depending on the level of wind generation.
When wind is max (783 MW) the recips are on standby and the CCGT is turned down to 60%, and the grid is not being drawn upon.
As wind drops to 583 MW grid increases to 200 MW. As wind decreases to ~400 MW CCGT increases to full 360 MW. As wind decreases to 0 MW the Recips increase to 400 MW.
Overall wind and grid area is 44%.
Sources:
Kleiner, F., Kauffman, S., 2005, All Electric Driven Refrigeration Compressors in LNG Plants Offer Advantages, Gastech 2005 Conference, Siemens AG and Shell Development (Australia) Pty. Ltd.
Devold, H., Nestli, T., Hurter, J., 2006, All Electric LNG Plants: Better, Safer, more reliable – and profitable, ABB Process Automation Oil and Gas
55 GW of large scale reciprocating engines for power generation, from one manufacturer alone, Wartsila.
See: www.wartsila.com/en/power-plants/references
The GE Brilliant wind turbine Platform now has short term battery storage integrated with industrial internet to “smooth” the power output from wind turbines. For a 2.5 MW turbine, a 50 kWh battery capacity can provide about 30 minutes of predictable power (i.e. wind farm produces a known amount of electricity 30 minutes into the future), reducing the strain of rapid and unpredictable changes on the balancing resources (e.g. the reciprocating engine and sometimes the CCGT in this case). The cost is nominal. Battery storage costs about $800-1000 per kWh, so an additional capital cost of $40-50k. At 10% discount rate and 33% capacity factor this costs 0.6-0.7 $/kWh and could reduce the cost of running the reciprocating engines and CCGT (less cycling).
Short –term Batteries would allow wind ramping over at least15 minutes … more than the seconds shown on figure.
Small cost increase, but offset by other things including carbon price and gas price risk.