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IMT 120

   CHAPTER 1
INTRO TO SAFETY
Responsibility for Safety:
        Employer
• Your Employer must:
  – Select safe equipment

  – Identify and control hazards

  – Establish safety rules and
    procedures
Responsibility for Safety:
         Employee
• You are responsible for:

   – Arriving at work in good physical condition

   – Completing your tasks as trained

   – Following the safety rules and procedures

   – Using your brain, not just your back
Some Terms

• Accident – an unexpected event
  resulting in injury, illness, or property
  damage.

• Hazard- a condition that could
  cause an injury.
New Employee Orientation
•   Tour of the work area
•   Location of medical care
•   Method of reporting injuries
•   Location of fire and emergency equipment
•   Required personal protective equipment
•   Incentive and awards programs
•   Housekeeping requirements
•   Required department inspections
•   Plant safety rules
Bulletin
   Boards/Communication
• Required federal/state safety posters
• Additional safety posters on a wide
  variety of subjects
• Method of obtaining emergency care
• Plant safety rules
• Plant emergency plan and map
• List and location of all chemicals used
  in each department
Training
• Required training for the job being
  assigned
• Use of powered industrial equipment
• Safe handling of chemicals on the job
• Proper lifting and carrying techniques
• First aid and CPR procedures
• Emergency evacuation, weather
  emergencies, fire safety procedures
• Information covered by signs and tags
Additional Training
• Use of forklifts and cranes
• Machine safety
• Lockout/tagout procedures
• Use of respirators and other personal
  protective equipment
• Radiation, fumes, mists, gases, etc.
• Welding and cutting procedures
• Material Safety Data Sheets (MSDS)
Incentive Programs

• Some companies use incentive
  programs to encourage safe work
  habits
  – The incentives could include extra time
    off with pay, bonuses, social events,
    dinners, etc.
Food For Thought
• Safety experts agree that a hazardous
  condition usually causes many close calls
  before it causes a major accident.
• On average a person may have 300 unsafe
  acts/close calls before a major accident
  occurs.
  • You are not guaranteed 300 unsafe acts/close calls
    before you are horribly injured and scarred for life (if
    lucky)
• Safety committees are developed to allow
  employees and supervisors to meet and
  discuss safety issues.
719.01-01


Fig. 1-1. Accident pyramid
Examples
• Not wearing required PPE
• Engaging in horseplay, distractions, or
  teasing
• Operating any equipment without being
  trained properly
• Operating equipment outside its intended
  operating range
• Failing to secure or store objects properly
• Failing to warn or give information or
  signals to others
Examples Continued
• Working on moving equipment
• Carrying, lifting, or loading in unsafe
  ways
• Making safety devices inoperative
• Using unsafe or dangerous
  equipment or machinery
• Failing to call attention to the unsafe
  acts of others.
Unsafe Conditions
• Defective tools, equipment, or machinery
• Dangerous work surfaces, work areas, and
  elevations
• Inadequate ventilation, illumination, or
  work station design
• Inadequate or improper warning
  procedures and alarm systems
• Unsafe clothing or protection devices
• Slippery walking surfaces (floors, aisles,
  steps)
719.01-02

Fig. 1-2. Unsafe conditions in the plant
Inspection
• Before you can eliminate unsafe
  conditions, someone must first
  identify them!
• When you see an unsafe condition
  do something about it!
• Safety begins with you, not
  ‘someone else’
719.01-03


Fig. 1-3. Typical inspection checklist
Recognizing Hazards
• Hazard- a condition with the potential
  to cause injury

• Electrical Hazards

• Chemical Hazards

• Mechanical Hazards

• Environmental Hazards
Health Hazards
• Toxic substances

• Routes of entry to the body
  – Inhalation 90%
  – Absorption second most likely
  – Ingestion watch what you eat!
719.01-05

Fig. 1-5. Entrance of toxic substances into the body
Other Hazards
• Noise

• Radiation

• Repetitive motion

• Back strain

• Failure to listen to your gut
719.0
Fig. 1-6. Correct method of lifting   1-06
Hazard Help
• PPE –Personal protective equipment
  – Sometimes the only way to reduce
    hazards
  – It only works if you use it PROPERLY!
• Engineering controls
  – Proper ventilation or a fume capture
    device
  – Proper barriers , etc.
Type of Accidents
•   Caught-between accident
•   Caught-in accident
•   Caught-on accident
•   Fall from above accident
•   Fall same level accident
•   Struck-by accident
•   Struck-against accident
•   Contacted-by accident
•   Exposure accident
•   Strain/overexertion accident
719.0
                                                       1-07

Fig. 1-7. Typical accident investigation report form
Handling Emergencies
• First and foremost STAY CALM!

• Fire
• Natural emergencies
• Chemical spills
• First aid and CPR
Safety Off the Job
• The moment you leave the plant your
  chances of being injured or killed
  TRIPLE! The most dangerous place to
  be is in an automobile.
• Wear your seat belt
• Stay calm driving
• Make sure you are machine ready
• Try not to give others reason to target
  you
Safety in the Home
• Second most dangerous place next
  to your vehicle
• If it would be a safety requirement at
  work, make it a requirement at
  home.
• Just because it is a home
  environment, don’t be cheap.
• The person responsible for your
  safety is YOU not the manufacturer!
Any questions you have
 should be directed to the
Question and Answer Forum
        at this time.

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IMT 120 Lesson 1 for slide share

  • 1. IMT 120 CHAPTER 1 INTRO TO SAFETY
  • 2. Responsibility for Safety: Employer • Your Employer must: – Select safe equipment – Identify and control hazards – Establish safety rules and procedures
  • 3. Responsibility for Safety: Employee • You are responsible for: – Arriving at work in good physical condition – Completing your tasks as trained – Following the safety rules and procedures – Using your brain, not just your back
  • 4. Some Terms • Accident – an unexpected event resulting in injury, illness, or property damage. • Hazard- a condition that could cause an injury.
  • 5. New Employee Orientation • Tour of the work area • Location of medical care • Method of reporting injuries • Location of fire and emergency equipment • Required personal protective equipment • Incentive and awards programs • Housekeeping requirements • Required department inspections • Plant safety rules
  • 6. Bulletin Boards/Communication • Required federal/state safety posters • Additional safety posters on a wide variety of subjects • Method of obtaining emergency care • Plant safety rules • Plant emergency plan and map • List and location of all chemicals used in each department
  • 7. Training • Required training for the job being assigned • Use of powered industrial equipment • Safe handling of chemicals on the job • Proper lifting and carrying techniques • First aid and CPR procedures • Emergency evacuation, weather emergencies, fire safety procedures • Information covered by signs and tags
  • 8. Additional Training • Use of forklifts and cranes • Machine safety • Lockout/tagout procedures • Use of respirators and other personal protective equipment • Radiation, fumes, mists, gases, etc. • Welding and cutting procedures • Material Safety Data Sheets (MSDS)
  • 9. Incentive Programs • Some companies use incentive programs to encourage safe work habits – The incentives could include extra time off with pay, bonuses, social events, dinners, etc.
  • 10. Food For Thought • Safety experts agree that a hazardous condition usually causes many close calls before it causes a major accident. • On average a person may have 300 unsafe acts/close calls before a major accident occurs. • You are not guaranteed 300 unsafe acts/close calls before you are horribly injured and scarred for life (if lucky) • Safety committees are developed to allow employees and supervisors to meet and discuss safety issues.
  • 12. Examples • Not wearing required PPE • Engaging in horseplay, distractions, or teasing • Operating any equipment without being trained properly • Operating equipment outside its intended operating range • Failing to secure or store objects properly • Failing to warn or give information or signals to others
  • 13. Examples Continued • Working on moving equipment • Carrying, lifting, or loading in unsafe ways • Making safety devices inoperative • Using unsafe or dangerous equipment or machinery • Failing to call attention to the unsafe acts of others.
  • 14. Unsafe Conditions • Defective tools, equipment, or machinery • Dangerous work surfaces, work areas, and elevations • Inadequate ventilation, illumination, or work station design • Inadequate or improper warning procedures and alarm systems • Unsafe clothing or protection devices • Slippery walking surfaces (floors, aisles, steps)
  • 15. 719.01-02 Fig. 1-2. Unsafe conditions in the plant
  • 16. Inspection • Before you can eliminate unsafe conditions, someone must first identify them! • When you see an unsafe condition do something about it! • Safety begins with you, not ‘someone else’
  • 17. 719.01-03 Fig. 1-3. Typical inspection checklist
  • 18. Recognizing Hazards • Hazard- a condition with the potential to cause injury • Electrical Hazards • Chemical Hazards • Mechanical Hazards • Environmental Hazards
  • 19. Health Hazards • Toxic substances • Routes of entry to the body – Inhalation 90% – Absorption second most likely – Ingestion watch what you eat!
  • 20. 719.01-05 Fig. 1-5. Entrance of toxic substances into the body
  • 21. Other Hazards • Noise • Radiation • Repetitive motion • Back strain • Failure to listen to your gut
  • 22. 719.0 Fig. 1-6. Correct method of lifting 1-06
  • 23. Hazard Help • PPE –Personal protective equipment – Sometimes the only way to reduce hazards – It only works if you use it PROPERLY! • Engineering controls – Proper ventilation or a fume capture device – Proper barriers , etc.
  • 24. Type of Accidents • Caught-between accident • Caught-in accident • Caught-on accident • Fall from above accident • Fall same level accident • Struck-by accident • Struck-against accident • Contacted-by accident • Exposure accident • Strain/overexertion accident
  • 25. 719.0 1-07 Fig. 1-7. Typical accident investigation report form
  • 26. Handling Emergencies • First and foremost STAY CALM! • Fire • Natural emergencies • Chemical spills • First aid and CPR
  • 27. Safety Off the Job • The moment you leave the plant your chances of being injured or killed TRIPLE! The most dangerous place to be is in an automobile. • Wear your seat belt • Stay calm driving • Make sure you are machine ready • Try not to give others reason to target you
  • 28. Safety in the Home • Second most dangerous place next to your vehicle • If it would be a safety requirement at work, make it a requirement at home. • Just because it is a home environment, don’t be cheap. • The person responsible for your safety is YOU not the manufacturer!
  • 29. Any questions you have should be directed to the Question and Answer Forum at this time.