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Kaizen e devops
1.
© Kaizen Institute
2.
It.kaizen.com Kaizen e DevOps 13
Marzo 2018
3.
© Kaizen Institute Una
attitudine naturale
4.
© Kaizen Institute Kaizen Cambiare
Meglio CONTINUOUS IMPROVEMENT KAI + = Everybody! Everyday! Everywhere! ZEN KAIZEN La nostra missione page 4
5.
© Kaizen Institute Alleniamo
e supportiamo persone che cambiano in meglio le loro organizzazioni. Con metodo e risultati Kaizen Institute Background KAIZEN Institute Consulting Group: • 1 Global Coordination Office • 36 Local Kaizen Offices • 600+ Specialists Worked with Shoichiro Toyoda and Taiichi Ohno Wrote KAIZEN, GEMBA KAIZEN, KLSC and GK2 Worked at the Japan Productivity Center 1930 1955 1962 1976 1980 1985 Today Masaaki Imai was born in Tokyo, Japan Founded Kaizen Institute in Zug, CH page 5
6.
© Kaizen Institute New
Zealand Australia Malaysia Japan China Mauritius Kenya India Germany Switzerland Austria Poland Russia Sweden Slovakia Czech Hungary Romania ItalyPortugal Spain France Belgium Brazil USA Mexico Canada UAE Uganda Kaizen Institute Worldwide Chile
7.
© Kaizen Institute Benchmark
Companies that use Kaizen as a Strategic Weapon KBS Introduction - Main File - EN Toyota doubled its market share in the past 10 years and became nº 1 car manufacturer in 2009 Honeywell have outperformed the S&P 500 Index by around 50% over the last 10 years Using the Honeywell Operating System (HOS) as a major driver of their Business Porsche, starting in the early 1990s, used a Lean Enterprise Strategy (End-to-End) as a basis of its turnaround strategy and became the most profitable car company in the world. Danaher has grown profitably by almost 20% every year for the past 20 years Implementing Kaizen under the Danaher Business System name since 1988 One of the Biggest Companies in Europe as been investing in the BPS: Bosch Production System since 2000 In the last 5 years is implementing Lean Management in Support Functions with impressive results Has become one of the World's most successful 'High Street' brands, producing over 40% of its lines in Europe page 7
8.
© Kaizen Institute LESS STOCKS REDUCED COMPLEXITY LESS
COST HIGHER FLEXIBILITY BETTER SERVICE BETTER QUALITY Suppliers Value Chain Consumers ELIMINATE NON VALUE ADDED ACTIVITIES Goal: Creation of Continuous Flow and Elimination of Non Value Added KBS Introduction - Main File - EN LEAD TIME PRODUCTIVITY COSTS 1/4 1/2 3/4 1 T 50% 100% 150% 100% 50% 80% page 8
9.
© Kaizen Institute
page 9Fonte M.Caressa Goal: Creation of Continuous Flow in IT Development and Operation
10.
Resistenza al cambiamento Paradigmi page
10KBS Introduction - Main File - EN
11.
© Kaizen Institute Source
Philip Holt Leading With Lean Effetto “Paradigma” Cambiare?
12.
© Kaizen Institute Source
Philip Holt Leading With Lean Cambiare?
13.
© Kaizen Institute Source
Philip Holt Leading With Lean Cambiare?
14.
© Kaizen Institute Manager
ed Imprenditori IoT e AI richiedono schemi di pensiero e paini di azione differenti da quelli di successo nel passato: e’ un cambio di paradigma “ Non possiamo sperare di risolvere I problemi con lo stesso modo di pensare che li ha generati ” (Albert Einstein) VALORI e CREDENZE Abitudini di pensiero Comportamenti Abitudini di pensiero “Siamo schiavi delle nostre abitudini ” (Masaaki Imai) un PARADIGMA e’ un modello, o una regola o una abitudine che influenza il nostro modo di vedere una data situazione o problema. Questa famosa immagine offre due diverse percezioni a seconda del punto di vista…questioni di paradigma PARADIGMS CHANGE CAPABILITY
15.
© Kaizen Institute Manager
ed Imprenditori Interpretare e guidare il cambiamento page 15
16.
© Kaizen Institute Cambio
di paradigma
17.
© Kaizen Institute Cambio
di paradigma
18.
Organizzazione page 18KBS Introduction
- Main File - EN
19.
© Kaizen Institute Organizzazione
20.
© Kaizen Institute
20 Dipartimenti a Silos + code Organizzazione
21.
© Kaizen Institute
21 LEAD TIME Organizzazione Lead time lungo
22.
© Kaizen Institute
22 Organizzazione
23.
© Kaizen Institute Da
prospettiva di dipartimento a prospettiva di processo 23 Organizzazione
24.
© Kaizen Institute Panta
rei - tutto scorre 24 Cooperazione orientata al risultato Organizzazione Lead time ridotto
25.
© Kaizen Institute Panta
rei - tutto scorre 25 Cooperazione orientata al risultato Organizzazione Team Naturali
26.
© Kaizen Institute Organizzazione La
piramide rovesciata, la forza di una organizzazione e’ la sua capacita’ di cambiare: Gemba Kaizen Organizzazione tradizionale , Top Down Piramide invertita , Bottom Up Support Traditional Top Down, command and control Kaizen Bottom Up, High performance team, escalation rapida dei problemi Natural Teams
27.
© Kaizen Institute Who
manages the Flow? …Let the flow manage the processes, and not let management manage the flow. (Taiichi Ohno) Organizzazione
28.
© Kaizen Institute Organizzazione Il
triangolo rovesciato, la forza di una organizzazione e’ la sua capacita’ di cambiare: Gemba Kaizen Customer Requirements Gemba Customer Satisfaction Cliente Interno/Esterno Gemba = luogo dove si svolgono le azioni reali, dove si crea il valore.
29.
Zero difetti Auto Qualità page
29KBS Introduction - Main File - EN
30.
© Kaizen Institute -
30 - Cliente Finale Tu sei qui Cliente intermedio NON ACCETTARE Fornitore Flow senza scorte richiede Zero Difetti
31.
© Kaizen Institute -
31 - • Non trasmette Difetti • Non Crea Errori Cliente Finale Tu sei qui Cliente intermedio Consideriamo che una fase di un processo è in Auto-Qualità se: NON ACCETTARE NON CREARE NON TRASMETTERE Fornitore Zero Difetti
32.
Come fare Roadmap per
il cambiamento page 32KBS Introduction - Main File - EN
33.
© Kaizen Institute Persone
Geniali o un Processo di Problem Solving ? page 33KBS Introduction - Main File - EN
34.
© Kaizen Institute Il
modo migliore, più veloce, ripetibile e sicuro per realizzare un’attività… …fino al prossimo miglioramento!!! 34 Processo di Problem Solving: PDCA _ Plan, Do, Check, Act
35.
© Kaizen Institute MUDA (Attività
non a valore) Attesa Movimento Scorta (Code+Backlog) Trasporto (passaggio informazioni) (Email) Processo Difetti – Bug Controllo Qualità Rilavorazioni Sovrapproduzione VALORE PER IL CLIENTE 35
36.
© Kaizen Institute Kaizen:
Eliminazione dei Muda (attività non a valore) Un cambio di paradigma per migliorare la efficienza di processo VALORE MUDA VALORE VALORE MUDA MUDA KAIZEN VALORE MUDA Aggiunge Risorse Aggiunge anche MUDA TRADIZIONALE MUDAVALORE Togliere MUDA Sostituire con Attività a Valore
37.
© Kaizen Institute Traditional
Innovation vs. Kaizen Innovation IMPROVEMENT TIME Traditional Way Kaizen Way ONLY AUTOMATION Traditional Way TRADITIONAL PROJECT Develop Processes... With Automation & Investment LEADERS’ KAIZEN Develop Strategy & Motivation DAILY KAIZEN Develop Natural Teams PROJECT KAIZEN Develop Processes CUSTOMER SATISFACTION SALES RESULTS CULTURE SUPPORT KAIZEN Develop Guidance
38.
© Kaizen Institute The
KCM: Kaizen Change Model Toolbox to Implement a Continuous Improvement Culture SUPPORT KAIZEN® TO PROVIDE EXPERT GUIDANCE What Steering & Expert Knowledge is required for the Transformation ? LEADERS‘ KAIZEN® TO GET MANAGEMENT COMMITMENT What Leader Behaviors and Management Systems are Required ? DAILY KAIZEN® TO CHANGE GEMBA BEHAVIOURS & CULTURE How will we Develop People and Sustain Improvements ? PROJECT KAIZEN® TO GET BREAKTHROUGH RESULTS How will we Improve Processes and Work ? KAIZEN® TARGETS TO ACHIEVE BUSINESS GOALS What Problem(s) are we Trying to Solve ? PARADIGMS CHANGE CAPABILITY
39.
© Kaizen Institute The
KCM: Kaizen Change Model Detailed Model 1. Foundations & Awareness KAIZEN® TARGETSTO ACHIEVE BUSINESS GOALS SUPPORT KAIZEN® KC E E E E Action to develop Support Processes 4. CYCLE REVIEW 2. SUPPORT EVENTS 1. SK MISSION CONTROL 3. SK EVENTS CLOSING 6m Cycles PROJECT KAIZEN® 3. PK EVENTS CLOSING 4. VALUE REVIEW 2. KAIZEN EVENTS 1. PK MISSION CONTROL 6>3m Sprints Projects to transform Business Processes PM A B D E DAILY KAIZEN® Maturity Model to develop Gemba Teams TL TM TM TM TM 1. TEAM ORGANIZATION 2. WORKPLACE ORGANIZATION 4. IMPROVEMENT PDCA 3. BEST PRACTICE SDCA 2. Audit & Planning LEADERS' KAIZEN® Maturity Model to develop Management Teams MD M M M M 1. LEARNING TO SEE 2. SETTING THE TARGETS 4. IMPROVING THE TARGETS 3. LEADING THE CHANGE PARADIGMS CHANGE CAPABILITY
40.
© Kaizen Institute Kaizen
Transformation Roadmap Per Business Unit or Operating Company Apply Kaizen Audits at Each Phase Gate 2 Months 6 Months 6 Months Ongoing6 Months 6 Months PHASE 6 SUSTAINING How to Sustain Excellence ? PHASE 2 MODELING How does it look like ? PHASE 3 STANDARDIZING How to embed across site ? PHASE 4 TRANSFORMING How do we go further ? PHASE 5 EXCELLING How to Achieve Excellence ? PROJECT KAIZEN All Value Streams / Departments FIRST SPRINT Model VS / Dep. SECOND SPRINT THIRD SPRINT FOURTH SPRINT DAILY KAIZEN All Gemba TeamsLEVEL 1 LEVEL 2 LEVEL 3 LEVEL 4 LEADERS’ KAIZEN All Management TeamsLEVEL 2 LEVEL 3 LEVEL 4LEVEL 1 SUPPORT KAIZEN Governance + Improvement Ongoing Ongoing Ongoing Ongoing PHASE 1 PLANNING Where do we start ? KBS Introduction - Main File - EN page 40
41.
© Kaizen Institute
page 41KBS Introduction - Main File - EN
42.
© Kaizen Institute DevOps DevOps
also focuses on the organization change to support great collaboration between the many functions involved It is a clipped compound of "development" and "operations") is a software engineering culture and practice that aims at unifying software development (Dev) and software operation (Ops). The main characteristic of the DevOps movement is to strongly advocate automation and monitoring at all steps of software construction, from integration, testing, releasing to deployment and infrastructure management. DevOps aims at shorter development cycles, increased deployment frequency, more dependable releases, in close alignment with business objectives.
43.
© Kaizen Institute DevOps
44.
© Kaizen Institute
page 44KBS Introduction - Main File - EN Companies with very frequent releases may require a DevOps awareness or orientation program. For example, the company that operates the image hosting website Flickr developed a DevOps approach, to support a business requirement of ten deployments per day; this daily deployment cycle would be much higher at organizations producing multi-focus or multi-function applications. This is referred to as continuous deployment or continuous delivery and has been associated with the lean startup methodology. DevOps
45.
© Kaizen Institute
page 45 Rilasci frequenti di nuovi prodotti con l’approccio Kaizen e DevOps a confronto DevOps
46.
© Kaizen Institute MUDA (Attività
non a valore) Attesa Movimento Scorta (Code+Backlog) Trasporto (passaggio informazioni) (Email) Processo Difetti – Bug Controllo Qualità Rilavorazioni Sovrapproduzione Quali Muda sono ridotti da DevOps ? 46 Dev Ops Collaboration, Organizational change Continuous deployment Continuous delivery CQ automated Standard
47.
Kaizen Institute Italy
SRL Via E. Zago, 2 40128 Bologna Italy tel 0039 051 5876744 www.it.kaizen.com Bruno Fabiano Partner Email bfabiano@kaizen.com Mobile 0039 338 5355898
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