implementation of lean production in small sized enterprises

1. “IMPLEMENTATION OF LEAN
PRODUCTION IN SMALL SIZED
ENTERPRISES”
GUIDE
PROF. Jadhav
Bhushan Shinde

2. Abstract
• Idea behind selection of topic
• CASE STUDY --- Role and potential of small
enterprises
• RESULT and FUTURE SCOPE

3. INDRODUCTION
• DEFINATION
1. LEAN
2. LEAN PRODUCTION
3. SMALL SIZED ENTERPRISE
4. WASTE
• HISTORY AND EARLY DAYS
• OTHER ALTERNATIVES
C u t w a s t e , i n c r e a s e q u
a n d a d d v a l u e

4. LITERATURE REVIEW
SR NO RESEARCHER YEAR
1 TOYOTA 1960
2 RINEHEART 1997
3 DANKBAAR 1997
4 LERC 2005

6. PRINCIPLES OF LEAN
PRODUCTION
 Focus on Value - Your customer determines value.
 Eliminate Waste - Eliminate all forms of waste.
 Build only what customer Pulls
 Quality, Quality, Quality

7. PROBLEM DESCRIPTION &
ACTUAL SITUATION IN SSE
• LEAN METHODS ARE NOT WELL
KNOWN
• LACK OF KNOWLEDGE AND
MANAGERIAL EDUCATION
• DIFFICULT TO HIRE QUALITY
STAFF

8. SUITABILITY OF LEAN
PRODUCTION METHODS FOR SSE
SR NO LEAN
PRODUCTION
METHOD
SMALL SCALE
INDUSTRY
MEDIUM SCALE
INDUSTRY
LARGE SCALE
INDUSTRY
1 FIRST IN-FIRST
OUT
  
2 IDEAS
MANAGEMNET
 Χ Χ
3 ZERO DEFECT   
4 KAIZEN   
5 JUST IN TIME   
6 SPC Χ  
7 FMEA Χ Χ 
8 SIX SIGMA Χ Χ 

9. PRACTICAL EXAMPLE IN A
SMALL ITALIAN ENTERPRISE
• FIRM HISTORY
• IMPLEMENTATION
I. SPLIT INTO 4 TEAMS
II. IDEAS
III. 5S and ZERO DEFECT
• RESULT

10. CONCLUSION
1. PAPER SHOWS
i. IMPORTANCE OF SMALL SCALE ENTERPRISES
ii. LITERATURE
iii. VARIOUS LEAN PRODUCTION METHODS
iv. CASE STUDY
2. FUTURE SCOPE