2. OVER VIEW OF FOOD PROCESSING
INDUSTRY
Main export destinations for food products have been the Middle East and
Southeast Asia.
In FY16* India’s exports stood at US$ 1.3 billion.
SOURCE: http://www.ibef.org/industry/indian-food-industry.aspx
3. FOOD PROCESSING INDUSTRY’S
CONTRIBUTION TO GDP
India ranks fifth in terms of production, consumption and exports. As per
the latest data available, food processing sector is expected to reach US$ 258
billion in FY15.
It constituted 14 per cent to India’s GDP through manufacturing.
Source:http://www.ibef.org/industry/indian-food-industry.aspx
4. MAJOR SEGMENTS OF FOOD
PROCESSING INDUSTRIES
India is the world’s 2nd largest producer
of fruits and vegetables.
produces 86.283 million tonnes of fruits,
167.058 million tonnes of
vegetables during 2014 - 15
India is the largest producer of milk in the
world, with the production
estimated at 146.3 MT in FY15
India is the second largest producer of goat
meat (0.91 MT in 2015). It is world’s 2nd largest
egg producer (78.4 bn) & 3rd largest producer of
broiler meat (3.8 MT)
Total fish production is expected to reach 10.06
MT with Andhra Pradesh being the largest
producer in the country estimated 1.9 MT
during 2014-2015
India produces more than 200 mn Tonnes of
different food grains. Total food grains
production reached 252.68 MT in FY15.
Source:Indiabusiness.nic.in, Ministry of Agriculture, Directorate of
Statistics, APEDA, Indiastat, Meat & Poultry Processing Board
6. GLOBAL MAIZE PRODUCTION
SOURCE: USDA, Directorate of Economics and Statistics,
Department of Agriculture and Cooperation, 2015
7. IMPORTING AND EXPORTING
TOP MAIZE EXPORTING COUNTRIES TOP MAIZE IMPORTING COUNTRIES
SOURCE: USDA, Directorate of Economics and Statistics,
Department of Agriculture and Cooperation, 2015
8. MAIZE PRODUCTION INDIA
Maize production is dominated by Andhra Pradesh and Karnataka, producing ~38 per cent of India’s
maize in 2013-14
SOURCE: USDA, Directorate of Economics and Statistics,
Department of Agriculture and Cooperation, 2015
12. TECHNICAL ANALYSIS
• Materials and inputs
• Production Technology
• Production Mix
• Plant Capacity
• Location and site
• Machinery and Equipment
• Project charts and Layouts
13. FINANCIAL ANALYSIS
Cost of the project.
Means of financing.
Estimate of sales and production.
Cost of production.
Working capital requirement.
Estimates of working results.
Breakeven analysis.
Projected cash flow statements.
14. A.PLANT & MACHINERY
EQUIPMENT QUANTITY
Steeping tanks 8
Centrifugal Pumps 120M^3/H=8,50M^3/H=8
Heat Exchangers 8
Fluming System. 2
Compressor with Air Receiver 3
Sulphur Burner with all Accessories 1
Rotary Valve 1
Grind Mill 1
TANKS 18
Fibre washing screens 2
Agitator 4
A = Approximate. Cost of the maize processing machinery and equipments
TOTAL COST=Rs.60,00,00,000
15. B. HANDLING/HOLDING &
STORAGE EQUIPMENTS
• 1. M.S Storage Silo
Cap: 50 tons 15 No. Rs. 1,25,00,000.00
• 2. Vibro-screen (Automatic) with 25 HP
motor and accessories
Cap: 30-50 tons/hour 2 No. Rs. 1,80,00,000.00
• 3. Automatic weighing, filling, & bags
sealing machine 1 No. Rs. 1,50,00,000.00
• 4. Pipes, pumps, motors Airlock,
structures & others Rs. 90,00,000.00
• 5. Electrical fittings, switchgear,
MCB, cables, & others Rs. 50,00,000.00
Total cost =Rs.5,95,00,000.00
B = Approximate. Cost of the HANDLING/HOLDING & STORAGE
EQUIPMENTS
16. C. Lab Testing Equipment
Refractometer 1
TDS meter 1
PH meter 1
Water Distillation Unit 1
Laboratory Oven with Air Circulation 1
Scientific Balance 1
Heating menthal 1
Muffle Furnace 1
Electric Heating Plate 1
Thermometer 1
Bursting Strength Tester 1
Water Bath 1
(Microbiological Testing)
Rotary Shakers 1
Airflow Oven Drier 1
Laminar Airflow cabinet 1
Fat Extraction Unit
Spirit Lamp
Reagent Bottles
Glass Rod
Beakers
Volumetric Flask
Conical Flask
Pippete Stand
Measuring Cylinder
Burette
Pippete
Glass Funnel
Clamps & Stand
Pipetter(suction for pipette)
Silica beads
Sampling Probe
Burette Stand With Clamp
Tripod Stand
Funnel
Petri Plate
Silica Crucible
Glass beads
Protein Estimation unit
C = Approximate. Cost of the lab equipments Total Cost Rs. 75,00,000.00
17. Total cost of machinery and
equipments
Grand Total A+B+C = Rs. 60,00,00,000+ Rs. 5,95,00,000+
Rs.75,00,000
= Rs. 66,70,00,000
So, Total Rs.66,70,00,000
18. LOCATION AND SITE
1.Telangana, Medak district(cost of one
sq.yard=Rs250) it is located 95km from
Hyderabad
2.Karnataka, Tumkuru district (1 sq.yard=Rs.550)
It is located 85km from Bengaluru
Source: Registration & Stamp Department
Government Telangana and karnataka
24. UTILITIES AND OVERHEADS
1. Power Consumption of 408000
Kwatt hrs @ Rs. 7.00 per Kwatt hr. Rs. 28,56,000.00
2. Water Consumption of 65000
KLs @ Rs. 4.00 per KL Rs. 2,60,000.00
3. Fuel Oil 15 MT @ Rs. 60/-per Ltr Rs. 9,00,000.00
4. Transportation Rs. 15,00,000.00
5. Packaging material Rs. 22,50,000
6. Sales Promotion and Advertising Rs. 15,00,000.00
7. Administrative Expenses Rs. 5,00,000.00
------------------------
TOTAL Rs. 97,66,000.00
-----------------------
25. TOTAL WORKING CAPITAL
TOTAL WORKING CAPITAL/MONTH
RAW MATERIAL Rs. 20,37,12,000
SALARY & WAGES Rs. 19,12,500
UTILITIES & OVERHEADS Rs. 97,66,000
TOTAL Rs. 21,53,90,500
TOTAL WORKING CAPITAL/YEAR
21,53,90,500*12=Rs.258,46,86,000
26. TOTAL CAPITAL INVESTMENT FOR
PROJECT
• TOTAL FIXED CAPITAL Rs. 77,74,50,000
• TOTAL WORKING CAPITAL
FOR 12 MONTHS Rs.258,46,86,000
TOTAL RS.336,21,36,000
27. EXPECTED PLANT CAPACITY
1. Starch 60,000 MT
2. Liquid Glucose 8,000 MT
3. Corn flakes 5,000 MT
4. Maize Germ 500 MT
5. Corn flour 4,000 MT
6. Pop Corn 2,500 MT
7. Animal feed, 8,000 MT
• Basis
No. of working days = 365 days/annum
No. of shifts = 3 per day
One shift = 8 hours
29. COST OF PRODUCTION
1. Working Capital for 1 year Rs.2,58,46,86,000
2. Interest @ 13.50% on T.C.I Rs.34,89,32,610
3. Depreciation @ 10.00% on buildings Rs. 65,00,000
4. Depreciation @ 20.00% on Plant
and Machinery Rs.13,34,00,000
Total Rs.307,35,18,610
30. • Profit=Revenue-Cost of Production
Rs.388,25,50,000 - Rs.307,35,18,610
=Rs.80,90,31,390
Profit sales ratio= (Profit/sales)*100
= (80,90,31,390/388,25,50000)*100
=20.83%