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Presented By:
Akash Deep Maurya
MT14IND002
β€’ Sodium Hypochlorite is greenish – yellowish
liquid commonly referred to as β€œBleach”.
β€’ Sodium Hypochlorite (NaOCl) is a
compound that can be effectively used
for surface purification, water disinfectants,
bleaching, odour removal etc.
β€’ It has a relative density of 1.1 [5.5% water
solution].
1. Caustic Soda Flakes : It
is also called as Sodium
hydroxide . It is an inorganic
compound with
the chemical formula NaOH.
2. Chlorine Gas:
β€’Near Sai Mandir, Opp. Methi Hospital, Chandrasekhar Azad
Square, Behind Arafat Hotel, Central Avenue, Nagpur – 440032.
Tel. No.(0712)2764908, 2763548 Fax No. No. (0712)2770343.
E – mail: swachem@gmail.com
M/s. Swastik Acids & Chemicals,
β€’19 / A, Central Avenue Road, Gandhibagh, Nagpur.
Cont. Person : Shri Suraj Jain / Shri Satish Jain
Tel No.(0712)2766923, 2761233
M/s. Jain Acids & Chemicals
β€’J – 2, MIDC Area, Nagpur – 440016
Cont. Person : Shri Vishal Agrawal
E-mail :plastotanks@yahoo.com
Mb: 09890016601 Tel. No. (07104)395486, 395487
Visit us at: www.vaibhavplastimoulds.com
M/s. Vaibhav Plastimoulds Pvt. Ltd.
β€’ It is the main ingredient in laundry bleach.
β€’ It is used extensively as a bleaching agent in the
textiles, detergents paper & pulp industries.
β€’ It is used as disinfectant in water and waste water
treatment plants and sanitary equipment. State
Government, Corporations, Nagar Parishad etc. are the
major customers of the product to use it as disinfectant.
β€’ It is applied in swimming pools for water disinfection.
β€’ In Food Processing Industry , it is used to sanitize food
preparation equipment.
β€’ In petrochemical industry, it is used in petroleum
products refining.
Wt. % of
Sodium
Hypochlorite
Common Uses
2 % Shock Chlorination of Wells
3 – 6 %
Household Disinfectant,
Laundering Clothes,
Dentistry
Root Canal Treatment Disinfectant in Hospitals,
Food
Processing, Fish Processing etc.
12 – 16 %
Disinfectant in Swimming Pools,
Water Treatment,
Waste Water Treatment etc.
A) Manufacturing Method:
2 NaOH + Cl2 NaCl + NaOCl + H2O
It is produced
by Hooker
process in the
large scale.
At the small scale it
is produced by
reacting Caustic
Soda Lye (35%)
with dosing of
Chlorine gas
accompanied by
cooling.
In a plastic tank
first we take
Caustic Soda
(35%) and then
chlorine gas
dosing is done.
After 7-8 hours
of chemical
reaction,
sodium
hypochlorite is
produced.
It is exothermic
reaction and
temperature is
about 35 – 40
C.
The sample is taken
out for checking
Chlorine
percentage and
only after Q.C.
approval the
product is packed
in suitable plastic
containers.
A) Manufacturing Method:
NaOH
B) Production Capacity:
Production Capacity : 630 K.L. per Annum
3150 liter per Day
C) Quality Control & Standards
As per IS 11673:1992
β€’ The material shall be packed in air tight plastic containers.
β€’ The containers used shall be dry and free from grease, dirt or other
foreign matter likely to cause decomposition of the material.
β€’ Each package shall bear legibly and indelibly the following
information :
β€’ Name & Grade of the Material
β€’ Indication of the source of the manufacture.
β€’ Gross & Net mass.
β€’ Date of Packing.
β€’ Lot Number
β€’ Available Chlorine i.e. the measure of the oxidizing power of the
chlorine present as hypochlorite expressed in terms of chlorine with a
gram equivalent mass of 35.46.
D) Packaging, Marking & Storing
AVAILABILITY
OF LAND :
Rented 900 sq. feet land is available in the industrial
region of Butibori @ Rs. 560 per Sq. feet.
Approach
to Site:
Good network of Rail and Road transport. Near the
National Highway NH 7.
Transportation : Rented vehicles for transportation and supply are
easily available near the working site.
Water: Personal Bore water of land Owner is available for
drinking water and daily needs. Municipal Corporation
taps are also available.
Power : Electricity is easily available with 24 hrs. MSEB has
established two Power sub station in Butibori.
Other
Facilities :
The amenities like Post office, Banks, Police station,
Petrol Pumps, Canteen, Bus services etc. are available
in this area.
IMPLEMENTATION SCHEDULE
SR.
No.
Activity Estimated
Period
1. Registration of industry 0 – 1 Month
2. Preparation of Scheme & Clearance 0 –1 Month
3. Sanction of Loan 1 – 5 Month
4. Placement of Order for Plant &
Machinery
5 – 6 Month
5. Power & Water Connection 5 – 6 Month
6. Installation of Plant & Machinery 6 – 7 Month
7. Procurement of Raw material & Trial
Run
7 – 8 Month
8. Commercial Production 8th Month
onwards
A) Land & Building
Sr. No. Description Amount ( Rs. )
01.
Total Area of 900 Sq. Feet
@ Rs. 560 per sq. foot
5,00,000 /-
02. Building erection 3,00,000/-
B) Machinery & Equipment
Sr. No. Description Quantity Amount ( Rs.)
1. PVC tank capacity 2000
litres each
2 Nos. 70,000 /-
2. Laboratory Equipments - - - 50,000/-
3. Other Misc. material
handling equipment
- - - 10,000 /-
4. Office Furniture &
Equipment
- - - 25,000 /-
5. Installation of Machinery
Equipment
- - - 10,000 /-
6. Preoperative Expenses - - - 20,000 /-
Total 1,85,000 /-
C) RAW & PACKING MATERIAL PER MONTH
Sr. No. Description Quantity Amount (
Rs.)
1. Caustic Soda Flakes
@ Rs. 25 per Kg.
12500 Kg 3,12,500 /-
2. Chlorine gas @ Rs.
14 per Kg.
7500 Kg 1,05,000 /-
3. Plastic cans 40 Litres
Capacity @ Rs. 120
per can.
1250 Nos. 1,50,000 /-
4. Other Misc. items - - - 10,000 /-
Total 5,77,500 /-
D) SALARY & WAGES PER MONTH
Sr. No. Description Quantity Amount
(Rs.)
1. Manager 1 Self
2. Supervisor / Chemist 2 10,000 /-
3. Skilled worker 2 8,000 /-
4. Unskilled Worker 4 6,000 /-
5. Accountant 2 8,000 /-
Total 76,000 /-
E) UTILITIES PER MONTH
Sr. No. Description Quantity Amount
(Rs.)
1. Power @ Rs. 8.40
per unit
10 H.P. 10,000 /-
2. Water & Fuel --- 7,000 /-
Total 17,000 /-
F) OTHER EXPENSES PER MONTH
Sr. No. Description Amount ( Rs. )
1. Post treatment of wastes 5,000 /-
2. Telephone Expenses 1,000 /-
3. Postage & Stationery 1,000 /-
4. Marketing & Traveling
Expenses
5,000 /-
5. Maintenance 1,000 / -
6. Other Misc. Expenses 1,000 /-
Total 14,000 /-
WORKING CAPITAL PER MONTH
Working Capital Per Month = c + d + e + f
= 5,77,500 + 31,000 + 13,000 + 14,000
= Rs. 9,19,500 /-
TOTAL CAPITAL INVESTMENT :
Sr. No. Description Amount ( Rs.
)
1. Fixed Capital 9,85,000/-
2. Working Capital for three
Months
27,58,500 /-
Total 36,43,500 /-
β€’ Bank Name- Bank of Baroda
β€’ Principal amount – Rs. 38,00,000 /-
β€’ Rate of interest – 14.5 % p.a.
β€’ Loan tenure – 5 years
http://www.loanboss.com/business-loan-india/bank-of-baroda.html
A) COST OF PRODUCTION PER ANNUM
Sr. No. Description Amount ( Rs.)
1. Raw & Packing Materials 69,30,000 /-
2. Salary & Wages 9,12,000 /-
3. Utilities 2,04,000 /-
4. Other Expenses 1,68,000 /-
5. Annual Instalment paid 87,02,000/ -
6. Depreciation on Machinery
& Equipment @ 10 % p.a.
18,500 /-
Total 91,02,700/-
B) TURNOVER PER ANNUM
Total 630 K.L. of Sodium Hypochlorite @ Rs. 18/-
Per Litres.
= Rs. 1,13,40,000 /-
Profit = Total Turnover - Cost of Production
= 1,13,40,000 - 91,02,700
= Rs. 22,37,300 /-
C) PROFIT PER ANNUM
D) Taxation
1. Income Tax Calculations: Rs. 1,00,000/- deduction under
section 80(C) INCOME TAX ACT for capital repayment.
Taxable Income: Rs. 22,37,300 - Rs. 1,00,000 = Rs. 21,37,300/-
2. Income Coming under Income Slab: exceeding Rs. 10,00,000 /-
Taxation rate: Rs. 125,000/- + 30% of the amount by which the
taxable income exceeds Rs. 10,00,000/-.
3. Amt. exceeding 10,00,000: Rs. 11,37,300 /-
4. Tax Amount: 1,25,000 + 30% x 11,37,300 = 1,59,119 /-
5. Education Cess: 3% of Income Tax: Rs. 4,773.5 /-
6. Total tax payable: Rs. 1,63,892/-
E) Net. Annual Profit
Net Annual Profit : Total Profit – Tax Amount
= Rs. 22,37,300 – Rs. 1,63,892
= Rs. 20,73,408 /-
PROFIT ON SALES : % Profit =
π‘‡π‘œπ‘‘π‘Žπ‘™ 𝑁𝑒𝑑 π‘ƒπ‘Ÿπ‘œπ‘“π‘–π‘‘
π‘‡π‘œπ‘‘π‘Žπ‘™ π‘‡π‘’π‘Ÿπ‘› π‘‚π‘£π‘’π‘Ÿ
x 100
=
20,73,408
1,13,40,000
x 100
= 18.28%
RATE OF RETURN ON TOTAL CAPITAL INVESTMENT (ROR):
ROR =
π‘‡π‘œπ‘‘π‘Žπ‘™ 𝑁𝑒𝑑 π‘ƒπ‘Ÿπ‘œπ‘“π‘–π‘‘
π‘‡π‘œπ‘‘π‘Žπ‘™ πΆπ‘Žπ‘π‘–π‘‘π‘Žπ‘™ πΌπ‘›π‘£π‘’π‘ π‘‘π‘šπ‘’π‘›π‘‘
x 100
=
20,73,408
36,43,500
x 100
= 56.91 %
NAME & ADDRESSES OF MACHINERY &
EQUIPMENT SUPPLIERS
β€’ 201, Konarka Mugdha Apartment, Plot No.36,
Saraswati Cooperative Housing Society,
Deendayal Nagar ,Nagpur - 22.
β€’ Cont. Person : Dr. Mukund Moholkar,Mb:
09823116709 Tel. No.235675,2224362
β€’ Visit us at : http./www.uniquepulveriser.com
M/s. Unique
Enterprises
β€’ J – 3, MIDC, Hingna, Nagpur – 440016.
β€’ Cont. Person : Shri Neelesh Agrawal. Mb:
09373104501 Tel No. (07104)236672, 236671128
M/s. Plasto
Containers
(India) Pvt. Ltd.
β€’ J – 2, MIDC Area, Nagpur - 440016
β€’ Cont. Person : Shri Vishal Agrawal Mb:09890016601
Tel. No. (07104)395486, 395487
β€’ Visit us at: www.vaibhavplastimoulds.com
β€’ E-mail plastotanks@yahoo.com
M/s. Vaibhav
Plastimoulds
Pvt. Ltd.
Bleach industries  akashdep mourya

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Bleach industries akashdep mourya

  • 1. Presented By: Akash Deep Maurya MT14IND002
  • 2. β€’ Sodium Hypochlorite is greenish – yellowish liquid commonly referred to as β€œBleach”. β€’ Sodium Hypochlorite (NaOCl) is a compound that can be effectively used for surface purification, water disinfectants, bleaching, odour removal etc. β€’ It has a relative density of 1.1 [5.5% water solution].
  • 3. 1. Caustic Soda Flakes : It is also called as Sodium hydroxide . It is an inorganic compound with the chemical formula NaOH. 2. Chlorine Gas:
  • 4. β€’Near Sai Mandir, Opp. Methi Hospital, Chandrasekhar Azad Square, Behind Arafat Hotel, Central Avenue, Nagpur – 440032. Tel. No.(0712)2764908, 2763548 Fax No. No. (0712)2770343. E – mail: swachem@gmail.com M/s. Swastik Acids & Chemicals, β€’19 / A, Central Avenue Road, Gandhibagh, Nagpur. Cont. Person : Shri Suraj Jain / Shri Satish Jain Tel No.(0712)2766923, 2761233 M/s. Jain Acids & Chemicals β€’J – 2, MIDC Area, Nagpur – 440016 Cont. Person : Shri Vishal Agrawal E-mail :plastotanks@yahoo.com Mb: 09890016601 Tel. No. (07104)395486, 395487 Visit us at: www.vaibhavplastimoulds.com M/s. Vaibhav Plastimoulds Pvt. Ltd.
  • 5. β€’ It is the main ingredient in laundry bleach. β€’ It is used extensively as a bleaching agent in the textiles, detergents paper & pulp industries. β€’ It is used as disinfectant in water and waste water treatment plants and sanitary equipment. State Government, Corporations, Nagar Parishad etc. are the major customers of the product to use it as disinfectant. β€’ It is applied in swimming pools for water disinfection. β€’ In Food Processing Industry , it is used to sanitize food preparation equipment. β€’ In petrochemical industry, it is used in petroleum products refining.
  • 6. Wt. % of Sodium Hypochlorite Common Uses 2 % Shock Chlorination of Wells 3 – 6 % Household Disinfectant, Laundering Clothes, Dentistry Root Canal Treatment Disinfectant in Hospitals, Food Processing, Fish Processing etc. 12 – 16 % Disinfectant in Swimming Pools, Water Treatment, Waste Water Treatment etc.
  • 7. A) Manufacturing Method: 2 NaOH + Cl2 NaCl + NaOCl + H2O It is produced by Hooker process in the large scale. At the small scale it is produced by reacting Caustic Soda Lye (35%) with dosing of Chlorine gas accompanied by cooling. In a plastic tank first we take Caustic Soda (35%) and then chlorine gas dosing is done. After 7-8 hours of chemical reaction, sodium hypochlorite is produced. It is exothermic reaction and temperature is about 35 – 40 C. The sample is taken out for checking Chlorine percentage and only after Q.C. approval the product is packed in suitable plastic containers.
  • 9. B) Production Capacity: Production Capacity : 630 K.L. per Annum 3150 liter per Day C) Quality Control & Standards As per IS 11673:1992
  • 10. β€’ The material shall be packed in air tight plastic containers. β€’ The containers used shall be dry and free from grease, dirt or other foreign matter likely to cause decomposition of the material. β€’ Each package shall bear legibly and indelibly the following information : β€’ Name & Grade of the Material β€’ Indication of the source of the manufacture. β€’ Gross & Net mass. β€’ Date of Packing. β€’ Lot Number β€’ Available Chlorine i.e. the measure of the oxidizing power of the chlorine present as hypochlorite expressed in terms of chlorine with a gram equivalent mass of 35.46. D) Packaging, Marking & Storing
  • 11.
  • 12. AVAILABILITY OF LAND : Rented 900 sq. feet land is available in the industrial region of Butibori @ Rs. 560 per Sq. feet. Approach to Site: Good network of Rail and Road transport. Near the National Highway NH 7. Transportation : Rented vehicles for transportation and supply are easily available near the working site. Water: Personal Bore water of land Owner is available for drinking water and daily needs. Municipal Corporation taps are also available. Power : Electricity is easily available with 24 hrs. MSEB has established two Power sub station in Butibori. Other Facilities : The amenities like Post office, Banks, Police station, Petrol Pumps, Canteen, Bus services etc. are available in this area.
  • 13. IMPLEMENTATION SCHEDULE SR. No. Activity Estimated Period 1. Registration of industry 0 – 1 Month 2. Preparation of Scheme & Clearance 0 –1 Month 3. Sanction of Loan 1 – 5 Month 4. Placement of Order for Plant & Machinery 5 – 6 Month 5. Power & Water Connection 5 – 6 Month 6. Installation of Plant & Machinery 6 – 7 Month 7. Procurement of Raw material & Trial Run 7 – 8 Month 8. Commercial Production 8th Month onwards
  • 14. A) Land & Building Sr. No. Description Amount ( Rs. ) 01. Total Area of 900 Sq. Feet @ Rs. 560 per sq. foot 5,00,000 /- 02. Building erection 3,00,000/-
  • 15. B) Machinery & Equipment Sr. No. Description Quantity Amount ( Rs.) 1. PVC tank capacity 2000 litres each 2 Nos. 70,000 /- 2. Laboratory Equipments - - - 50,000/- 3. Other Misc. material handling equipment - - - 10,000 /- 4. Office Furniture & Equipment - - - 25,000 /- 5. Installation of Machinery Equipment - - - 10,000 /- 6. Preoperative Expenses - - - 20,000 /- Total 1,85,000 /-
  • 16. C) RAW & PACKING MATERIAL PER MONTH Sr. No. Description Quantity Amount ( Rs.) 1. Caustic Soda Flakes @ Rs. 25 per Kg. 12500 Kg 3,12,500 /- 2. Chlorine gas @ Rs. 14 per Kg. 7500 Kg 1,05,000 /- 3. Plastic cans 40 Litres Capacity @ Rs. 120 per can. 1250 Nos. 1,50,000 /- 4. Other Misc. items - - - 10,000 /- Total 5,77,500 /-
  • 17. D) SALARY & WAGES PER MONTH Sr. No. Description Quantity Amount (Rs.) 1. Manager 1 Self 2. Supervisor / Chemist 2 10,000 /- 3. Skilled worker 2 8,000 /- 4. Unskilled Worker 4 6,000 /- 5. Accountant 2 8,000 /- Total 76,000 /-
  • 18. E) UTILITIES PER MONTH Sr. No. Description Quantity Amount (Rs.) 1. Power @ Rs. 8.40 per unit 10 H.P. 10,000 /- 2. Water & Fuel --- 7,000 /- Total 17,000 /-
  • 19. F) OTHER EXPENSES PER MONTH Sr. No. Description Amount ( Rs. ) 1. Post treatment of wastes 5,000 /- 2. Telephone Expenses 1,000 /- 3. Postage & Stationery 1,000 /- 4. Marketing & Traveling Expenses 5,000 /- 5. Maintenance 1,000 / - 6. Other Misc. Expenses 1,000 /- Total 14,000 /-
  • 20. WORKING CAPITAL PER MONTH Working Capital Per Month = c + d + e + f = 5,77,500 + 31,000 + 13,000 + 14,000 = Rs. 9,19,500 /- TOTAL CAPITAL INVESTMENT : Sr. No. Description Amount ( Rs. ) 1. Fixed Capital 9,85,000/- 2. Working Capital for three Months 27,58,500 /- Total 36,43,500 /-
  • 21. β€’ Bank Name- Bank of Baroda β€’ Principal amount – Rs. 38,00,000 /- β€’ Rate of interest – 14.5 % p.a. β€’ Loan tenure – 5 years http://www.loanboss.com/business-loan-india/bank-of-baroda.html
  • 22. A) COST OF PRODUCTION PER ANNUM Sr. No. Description Amount ( Rs.) 1. Raw & Packing Materials 69,30,000 /- 2. Salary & Wages 9,12,000 /- 3. Utilities 2,04,000 /- 4. Other Expenses 1,68,000 /- 5. Annual Instalment paid 87,02,000/ - 6. Depreciation on Machinery & Equipment @ 10 % p.a. 18,500 /- Total 91,02,700/-
  • 23. B) TURNOVER PER ANNUM Total 630 K.L. of Sodium Hypochlorite @ Rs. 18/- Per Litres. = Rs. 1,13,40,000 /- Profit = Total Turnover - Cost of Production = 1,13,40,000 - 91,02,700 = Rs. 22,37,300 /- C) PROFIT PER ANNUM
  • 24. D) Taxation 1. Income Tax Calculations: Rs. 1,00,000/- deduction under section 80(C) INCOME TAX ACT for capital repayment. Taxable Income: Rs. 22,37,300 - Rs. 1,00,000 = Rs. 21,37,300/- 2. Income Coming under Income Slab: exceeding Rs. 10,00,000 /- Taxation rate: Rs. 125,000/- + 30% of the amount by which the taxable income exceeds Rs. 10,00,000/-. 3. Amt. exceeding 10,00,000: Rs. 11,37,300 /- 4. Tax Amount: 1,25,000 + 30% x 11,37,300 = 1,59,119 /- 5. Education Cess: 3% of Income Tax: Rs. 4,773.5 /- 6. Total tax payable: Rs. 1,63,892/-
  • 25. E) Net. Annual Profit Net Annual Profit : Total Profit – Tax Amount = Rs. 22,37,300 – Rs. 1,63,892 = Rs. 20,73,408 /-
  • 26. PROFIT ON SALES : % Profit = π‘‡π‘œπ‘‘π‘Žπ‘™ 𝑁𝑒𝑑 π‘ƒπ‘Ÿπ‘œπ‘“π‘–π‘‘ π‘‡π‘œπ‘‘π‘Žπ‘™ π‘‡π‘’π‘Ÿπ‘› π‘‚π‘£π‘’π‘Ÿ x 100 = 20,73,408 1,13,40,000 x 100 = 18.28% RATE OF RETURN ON TOTAL CAPITAL INVESTMENT (ROR): ROR = π‘‡π‘œπ‘‘π‘Žπ‘™ 𝑁𝑒𝑑 π‘ƒπ‘Ÿπ‘œπ‘“π‘–π‘‘ π‘‡π‘œπ‘‘π‘Žπ‘™ πΆπ‘Žπ‘π‘–π‘‘π‘Žπ‘™ πΌπ‘›π‘£π‘’π‘ π‘‘π‘šπ‘’π‘›π‘‘ x 100 = 20,73,408 36,43,500 x 100 = 56.91 %
  • 27. NAME & ADDRESSES OF MACHINERY & EQUIPMENT SUPPLIERS β€’ 201, Konarka Mugdha Apartment, Plot No.36, Saraswati Cooperative Housing Society, Deendayal Nagar ,Nagpur - 22. β€’ Cont. Person : Dr. Mukund Moholkar,Mb: 09823116709 Tel. No.235675,2224362 β€’ Visit us at : http./www.uniquepulveriser.com M/s. Unique Enterprises β€’ J – 3, MIDC, Hingna, Nagpur – 440016. β€’ Cont. Person : Shri Neelesh Agrawal. Mb: 09373104501 Tel No. (07104)236672, 236671128 M/s. Plasto Containers (India) Pvt. Ltd. β€’ J – 2, MIDC Area, Nagpur - 440016 β€’ Cont. Person : Shri Vishal Agrawal Mb:09890016601 Tel. No. (07104)395486, 395487 β€’ Visit us at: www.vaibhavplastimoulds.com β€’ E-mail plastotanks@yahoo.com M/s. Vaibhav Plastimoulds Pvt. Ltd.