2. β’ Sodium Hypochlorite is greenish β yellowish
liquid commonly referred to as βBleachβ.
β’ Sodium Hypochlorite (NaOCl) is a
compound that can be effectively used
for surface purification, water disinfectants,
bleaching, odour removal etc.
β’ It has a relative density of 1.1 [5.5% water
solution].
3. 1. Caustic Soda Flakes : It
is also called as Sodium
hydroxide . It is an inorganic
compound with
the chemical formula NaOH.
2. Chlorine Gas:
4. β’Near Sai Mandir, Opp. Methi Hospital, Chandrasekhar Azad
Square, Behind Arafat Hotel, Central Avenue, Nagpur β 440032.
Tel. No.(0712)2764908, 2763548 Fax No. No. (0712)2770343.
E β mail: swachem@gmail.com
M/s. Swastik Acids & Chemicals,
β’19 / A, Central Avenue Road, Gandhibagh, Nagpur.
Cont. Person : Shri Suraj Jain / Shri Satish Jain
Tel No.(0712)2766923, 2761233
M/s. Jain Acids & Chemicals
β’J β 2, MIDC Area, Nagpur β 440016
Cont. Person : Shri Vishal Agrawal
E-mail :plastotanks@yahoo.com
Mb: 09890016601 Tel. No. (07104)395486, 395487
Visit us at: www.vaibhavplastimoulds.com
M/s. Vaibhav Plastimoulds Pvt. Ltd.
5. β’ It is the main ingredient in laundry bleach.
β’ It is used extensively as a bleaching agent in the
textiles, detergents paper & pulp industries.
β’ It is used as disinfectant in water and waste water
treatment plants and sanitary equipment. State
Government, Corporations, Nagar Parishad etc. are the
major customers of the product to use it as disinfectant.
β’ It is applied in swimming pools for water disinfection.
β’ In Food Processing Industry , it is used to sanitize food
preparation equipment.
β’ In petrochemical industry, it is used in petroleum
products refining.
6. Wt. % of
Sodium
Hypochlorite
Common Uses
2 % Shock Chlorination of Wells
3 β 6 %
Household Disinfectant,
Laundering Clothes,
Dentistry
Root Canal Treatment Disinfectant in Hospitals,
Food
Processing, Fish Processing etc.
12 β 16 %
Disinfectant in Swimming Pools,
Water Treatment,
Waste Water Treatment etc.
7. A) Manufacturing Method:
2 NaOH + Cl2 NaCl + NaOCl + H2O
It is produced
by Hooker
process in the
large scale.
At the small scale it
is produced by
reacting Caustic
Soda Lye (35%)
with dosing of
Chlorine gas
accompanied by
cooling.
In a plastic tank
first we take
Caustic Soda
(35%) and then
chlorine gas
dosing is done.
After 7-8 hours
of chemical
reaction,
sodium
hypochlorite is
produced.
It is exothermic
reaction and
temperature is
about 35 β 40
C.
The sample is taken
out for checking
Chlorine
percentage and
only after Q.C.
approval the
product is packed
in suitable plastic
containers.
10. β’ The material shall be packed in air tight plastic containers.
β’ The containers used shall be dry and free from grease, dirt or other
foreign matter likely to cause decomposition of the material.
β’ Each package shall bear legibly and indelibly the following
information :
β’ Name & Grade of the Material
β’ Indication of the source of the manufacture.
β’ Gross & Net mass.
β’ Date of Packing.
β’ Lot Number
β’ Available Chlorine i.e. the measure of the oxidizing power of the
chlorine present as hypochlorite expressed in terms of chlorine with a
gram equivalent mass of 35.46.
D) Packaging, Marking & Storing
11.
12. AVAILABILITY
OF LAND :
Rented 900 sq. feet land is available in the industrial
region of Butibori @ Rs. 560 per Sq. feet.
Approach
to Site:
Good network of Rail and Road transport. Near the
National Highway NH 7.
Transportation : Rented vehicles for transportation and supply are
easily available near the working site.
Water: Personal Bore water of land Owner is available for
drinking water and daily needs. Municipal Corporation
taps are also available.
Power : Electricity is easily available with 24 hrs. MSEB has
established two Power sub station in Butibori.
Other
Facilities :
The amenities like Post office, Banks, Police station,
Petrol Pumps, Canteen, Bus services etc. are available
in this area.
13. IMPLEMENTATION SCHEDULE
SR.
No.
Activity Estimated
Period
1. Registration of industry 0 β 1 Month
2. Preparation of Scheme & Clearance 0 β1 Month
3. Sanction of Loan 1 β 5 Month
4. Placement of Order for Plant &
Machinery
5 β 6 Month
5. Power & Water Connection 5 β 6 Month
6. Installation of Plant & Machinery 6 β 7 Month
7. Procurement of Raw material & Trial
Run
7 β 8 Month
8. Commercial Production 8th Month
onwards
14. A) Land & Building
Sr. No. Description Amount ( Rs. )
01.
Total Area of 900 Sq. Feet
@ Rs. 560 per sq. foot
5,00,000 /-
02. Building erection 3,00,000/-
16. C) RAW & PACKING MATERIAL PER MONTH
Sr. No. Description Quantity Amount (
Rs.)
1. Caustic Soda Flakes
@ Rs. 25 per Kg.
12500 Kg 3,12,500 /-
2. Chlorine gas @ Rs.
14 per Kg.
7500 Kg 1,05,000 /-
3. Plastic cans 40 Litres
Capacity @ Rs. 120
per can.
1250 Nos. 1,50,000 /-
4. Other Misc. items - - - 10,000 /-
Total 5,77,500 /-
18. E) UTILITIES PER MONTH
Sr. No. Description Quantity Amount
(Rs.)
1. Power @ Rs. 8.40
per unit
10 H.P. 10,000 /-
2. Water & Fuel --- 7,000 /-
Total 17,000 /-
19. F) OTHER EXPENSES PER MONTH
Sr. No. Description Amount ( Rs. )
1. Post treatment of wastes 5,000 /-
2. Telephone Expenses 1,000 /-
3. Postage & Stationery 1,000 /-
4. Marketing & Traveling
Expenses
5,000 /-
5. Maintenance 1,000 / -
6. Other Misc. Expenses 1,000 /-
Total 14,000 /-
20. WORKING CAPITAL PER MONTH
Working Capital Per Month = c + d + e + f
= 5,77,500 + 31,000 + 13,000 + 14,000
= Rs. 9,19,500 /-
TOTAL CAPITAL INVESTMENT :
Sr. No. Description Amount ( Rs.
)
1. Fixed Capital 9,85,000/-
2. Working Capital for three
Months
27,58,500 /-
Total 36,43,500 /-
21. β’ Bank Name- Bank of Baroda
β’ Principal amount β Rs. 38,00,000 /-
β’ Rate of interest β 14.5 % p.a.
β’ Loan tenure β 5 years
http://www.loanboss.com/business-loan-india/bank-of-baroda.html
22. A) COST OF PRODUCTION PER ANNUM
Sr. No. Description Amount ( Rs.)
1. Raw & Packing Materials 69,30,000 /-
2. Salary & Wages 9,12,000 /-
3. Utilities 2,04,000 /-
4. Other Expenses 1,68,000 /-
5. Annual Instalment paid 87,02,000/ -
6. Depreciation on Machinery
& Equipment @ 10 % p.a.
18,500 /-
Total 91,02,700/-
23. B) TURNOVER PER ANNUM
Total 630 K.L. of Sodium Hypochlorite @ Rs. 18/-
Per Litres.
= Rs. 1,13,40,000 /-
Profit = Total Turnover - Cost of Production
= 1,13,40,000 - 91,02,700
= Rs. 22,37,300 /-
C) PROFIT PER ANNUM
24. D) Taxation
1. Income Tax Calculations: Rs. 1,00,000/- deduction under
section 80(C) INCOME TAX ACT for capital repayment.
Taxable Income: Rs. 22,37,300 - Rs. 1,00,000 = Rs. 21,37,300/-
2. Income Coming under Income Slab: exceeding Rs. 10,00,000 /-
Taxation rate: Rs. 125,000/- + 30% of the amount by which the
taxable income exceeds Rs. 10,00,000/-.
3. Amt. exceeding 10,00,000: Rs. 11,37,300 /-
4. Tax Amount: 1,25,000 + 30% x 11,37,300 = 1,59,119 /-
5. Education Cess: 3% of Income Tax: Rs. 4,773.5 /-
6. Total tax payable: Rs. 1,63,892/-