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Chapter 1 
Problems 1-1 through 1-4 are for student research. 
1-5 
(a) Point vehicles 
Q = cars 
hour 
= v 
x 
= 42.1v − v2 
0.324 
Seek stationary point maximum 
dQ 
dv 
= 0 = 42.1 − 2v 
0.324 
∴ v* = 21.05 mph 
Q* = 42.1(21.05) − 21.052 
0.324 
= 1368 cars/h Ans. 
(b) 
Q = v 
x + l 
= 
x l2 
 
0.324 
v(42.1) − v2 
+ l 
v 
−1 
Maximize Q with l = 10/5280 mi 
v Q 
22.18 1221.431 
22.19 1221.433 
22.20 1221.435 ← 
22.21 1221.435 
22.22 1221.434 
% loss of throughput = 1368 − 1221 
1221 
= 12% Ans. 
(c) % increase in speed 
22.2 − 21.05 
21.05 
= 5.5% 
Modest change in optimal speed Ans. 
l2 
v 
x 
v
2 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design 
1-6 This and the following problem may be the student’s first experience with a figure of merit. 
• Formulate fom to reflect larger figure of merit for larger merit. 
• Use a maximization optimization algorithm. When one gets into computer implementa-tion 
and answers are not known, minimizing instead of maximizing is the largest error 
one can make.  
FV = F1 sin θ − W = 0 
 
FH = −F1 cos θ − F2 = 0 
From which 
F1 = W/sin θ 
F2 = −W cos θ/sin θ 
fom =−$ =−¢γ (volume) 
.= 
−¢γ(l1A1 + l2A2) 
A1 = F1 
S 
= W 
S sin θ 
, l2 = l1 
cos θ 
A2 = 
 
F2 
S 
 
= W cos θ 
S sin θ 
fom = −¢γ 
 
l2 
cos θ 
W 
S sin θ 
+ l2W cos θ 
S sin θ 
 
= 
−¢γ Wl2 
S 
 
1 + cos2 θ 
cos θ sin θ 
 
Set leading constant to unity 
◦ fom 
0 −∞ 
20 −5.86 
30 −4.04 
40 −3.22 
45 −3.00 
50 −2.87 
54.736 −2.828 
60 −2.886 
θ 
θ* = 54.736◦ Ans. 
fom* = −2.828 
Alternative: 
d 
dθ 
 
1 + cos2 θ 
cos θ sin θ 
 
= 0 
And solve resulting tran-scendental 
for θ*. 
Check second derivative to see if a maximum, minimum, or point of inflection has been 
found. Or, evaluate fom on either side of θ*.
Chapter 1 3 
1-7 
(a) x1 + x2 = X1 + e1 + X2 + e2 
error = e = (x1 + x2) − (X1 + X2) 
= e1 + e2 Ans. 
(b) x1 − x2 = X1 + e1 − (X2 + e2) 
e = (x1 − x2) − (X1 − X2) = e1 − e2 Ans. 
(c) x1x2 = (X1 + e1)(X2 + e2) 
e = x1x2 − X1X2 = X1e2 + X2e1 + e1e2 
.= 
X1e2 + X2e1 = X1X2 
 
e1 
X1 
+ e2 
X2 
 
Ans. 
(d) 
x1 
x2 
= X1 + e1 
X2 + e2 
= X1 
X2 
 
1 + e1/X1 
1 + e2/X2 
 
 
1 + e2 
X2 
−1 
.= 
1 − e2 
X2 
and 
 
1 + e1 
X1 
 
1 − e2 
X2 
 
.= 
1 + e1 
X1 
− e2 
X2 
e = x1 
x2 
− X1 
X2 
.= 
X1 
X2 
 
e1 
X1 
− e2 
X2 
 
Ans. 
1-8 
(a) x1 = 
√ 
5 = 2.236 067 977 5 
X1 = 2.23 3-correct digits 
x2 = 
√ 
6 = 2.449 487 742 78 
X2 = 2.44 3-correct digits 
x1 + x2 = 
√ 
5 + 
√ 
6 = 4.685 557 720 28 
e1 = x1 − X1 = 
√ 
5 − 2.23 = 0.006 067 977 5 
e2 = x2 − X2 = 
√ 
6 − 2.44 = 0.009 489 742 78 
e = e1 + e2 = 
√ 
5 − 2.23 + 
√ 
6 − 2.44 = 0.015 557 720 28 
Sum = x1 + x2 = X1 + X2 + e 
= 2.23 + 2.44 + 0.015 557 720 28 
= 4.685 557 720 28 (Checks) Ans. 
(b) X1 = 2.24, X2 = 2.45 
e1 = 
√ 
5 − 2.24 = −0.003 932 022 50 
e2 = 
√ 
6 − 2.45 = −0.000 510 257 22 
e = e1 + e2 = −0.004 442 279 72 
Sum = X1 + X2 + e 
= 2.24 + 2.45 + (−0.004 442 279 72) 
= 4.685 557 720 28 Ans.
4 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design 
1-9 
(a) σ = 20(6.89) = 137.8 MPa 
(b) F = 350(4.45) = 1558 N = 1.558 kN 
(c) M = 1200 lbf · in (0.113) = 135.6 N · m 
(d) A = 2.4(645) = 1548 mm2 
(e) I = 17.4 in4 (2.54)4 = 724.2 cm4 
(f ) A = 3.6(1.610)2 = 9.332 km2 
(g) E = 21(1000)(6.89) = 144.69(103) MPa = 144.7 GPa 
(h) v = 45 mi/h (1.61) = 72.45 km/h 
(i) V = 60 in3 (2.54)3 = 983.2 cm3 = 0.983 liter 
1-10 
(a) l = 1.5/0.305 = 4.918 ft = 59.02 in 
(b) σ = 600/6.89 = 86.96 kpsi 
(c) p = 160/6.89 = 23.22 psi 
(d) Z = 1.84(105)/(25.4)3 = 11.23 in3 
(e) w = 38.1/175 = 0.218 lbf/in 
(f) δ = 0.05/25.4 = 0.00197 in 
(g) v = 6.12/0.0051 = 1200 ft/min 
(h)  = 0.0021 in/in 
(i) V =30/(0.254)3 = 1831 in3 
1-11 
(a) σ = 200 
15.3 
= 13.1MPa 
(b) σ = 42(103) 
6(10−2)2 
= 70(106) N/m2 = 70 MPa 
(c) y = 1200(800)3(10−3)3 
3(207)109(64)103(10−3)4 
= 1.546(10−2) m = 15.5 mm 
(d) θ = 1100(250)(10−3) 
79.3(109)(π/32)(25)4(10−3)4 
= 9.043(10−2) rad = 5.18◦ 
1-12 
(a) σ = 600 
20(6) 
= 5 MPa 
(b) I = 1 
12 
8(24)3 = 9216mm4 
(c) I = π 
64 
324(10−1)4 = 5.147 cm4 
(d) τ = 16(16) 
π(253)(10−3)3 
= 5.215(106) N/m2 = 5.215 MPa
Chapter 1 5 
1-13 
(a) τ = 120(103) 
(π/4)(202) 
= 382 MPa 
(b) σ = 32(800)(800)(10−3) 
π(32)3(10−3)3 
= 198.9(106) N/m2 = 198.9MPa 
(c) Z = π 
32(36) 
(364 − 264) = 3334 mm3 
(d) k = (1.6)4 (10−3)4(79.3)(109) 
8(19.2)3(10−3)3(32) 
= 286.8 N/m

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  • 1. Chapter 1 Problems 1-1 through 1-4 are for student research. 1-5 (a) Point vehicles Q = cars hour = v x = 42.1v − v2 0.324 Seek stationary point maximum dQ dv = 0 = 42.1 − 2v 0.324 ∴ v* = 21.05 mph Q* = 42.1(21.05) − 21.052 0.324 = 1368 cars/h Ans. (b) Q = v x + l = x l2 0.324 v(42.1) − v2 + l v −1 Maximize Q with l = 10/5280 mi v Q 22.18 1221.431 22.19 1221.433 22.20 1221.435 ← 22.21 1221.435 22.22 1221.434 % loss of throughput = 1368 − 1221 1221 = 12% Ans. (c) % increase in speed 22.2 − 21.05 21.05 = 5.5% Modest change in optimal speed Ans. l2 v x v
  • 2. 2 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design 1-6 This and the following problem may be the student’s first experience with a figure of merit. • Formulate fom to reflect larger figure of merit for larger merit. • Use a maximization optimization algorithm. When one gets into computer implementa-tion and answers are not known, minimizing instead of maximizing is the largest error one can make. FV = F1 sin θ − W = 0 FH = −F1 cos θ − F2 = 0 From which F1 = W/sin θ F2 = −W cos θ/sin θ fom =−$ =−¢γ (volume) .= −¢γ(l1A1 + l2A2) A1 = F1 S = W S sin θ , l2 = l1 cos θ A2 = F2 S = W cos θ S sin θ fom = −¢γ l2 cos θ W S sin θ + l2W cos θ S sin θ = −¢γ Wl2 S 1 + cos2 θ cos θ sin θ Set leading constant to unity ◦ fom 0 −∞ 20 −5.86 30 −4.04 40 −3.22 45 −3.00 50 −2.87 54.736 −2.828 60 −2.886 θ θ* = 54.736◦ Ans. fom* = −2.828 Alternative: d dθ 1 + cos2 θ cos θ sin θ = 0 And solve resulting tran-scendental for θ*. Check second derivative to see if a maximum, minimum, or point of inflection has been found. Or, evaluate fom on either side of θ*.
  • 3. Chapter 1 3 1-7 (a) x1 + x2 = X1 + e1 + X2 + e2 error = e = (x1 + x2) − (X1 + X2) = e1 + e2 Ans. (b) x1 − x2 = X1 + e1 − (X2 + e2) e = (x1 − x2) − (X1 − X2) = e1 − e2 Ans. (c) x1x2 = (X1 + e1)(X2 + e2) e = x1x2 − X1X2 = X1e2 + X2e1 + e1e2 .= X1e2 + X2e1 = X1X2 e1 X1 + e2 X2 Ans. (d) x1 x2 = X1 + e1 X2 + e2 = X1 X2 1 + e1/X1 1 + e2/X2 1 + e2 X2 −1 .= 1 − e2 X2 and 1 + e1 X1 1 − e2 X2 .= 1 + e1 X1 − e2 X2 e = x1 x2 − X1 X2 .= X1 X2 e1 X1 − e2 X2 Ans. 1-8 (a) x1 = √ 5 = 2.236 067 977 5 X1 = 2.23 3-correct digits x2 = √ 6 = 2.449 487 742 78 X2 = 2.44 3-correct digits x1 + x2 = √ 5 + √ 6 = 4.685 557 720 28 e1 = x1 − X1 = √ 5 − 2.23 = 0.006 067 977 5 e2 = x2 − X2 = √ 6 − 2.44 = 0.009 489 742 78 e = e1 + e2 = √ 5 − 2.23 + √ 6 − 2.44 = 0.015 557 720 28 Sum = x1 + x2 = X1 + X2 + e = 2.23 + 2.44 + 0.015 557 720 28 = 4.685 557 720 28 (Checks) Ans. (b) X1 = 2.24, X2 = 2.45 e1 = √ 5 − 2.24 = −0.003 932 022 50 e2 = √ 6 − 2.45 = −0.000 510 257 22 e = e1 + e2 = −0.004 442 279 72 Sum = X1 + X2 + e = 2.24 + 2.45 + (−0.004 442 279 72) = 4.685 557 720 28 Ans.
  • 4. 4 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design 1-9 (a) σ = 20(6.89) = 137.8 MPa (b) F = 350(4.45) = 1558 N = 1.558 kN (c) M = 1200 lbf · in (0.113) = 135.6 N · m (d) A = 2.4(645) = 1548 mm2 (e) I = 17.4 in4 (2.54)4 = 724.2 cm4 (f ) A = 3.6(1.610)2 = 9.332 km2 (g) E = 21(1000)(6.89) = 144.69(103) MPa = 144.7 GPa (h) v = 45 mi/h (1.61) = 72.45 km/h (i) V = 60 in3 (2.54)3 = 983.2 cm3 = 0.983 liter 1-10 (a) l = 1.5/0.305 = 4.918 ft = 59.02 in (b) σ = 600/6.89 = 86.96 kpsi (c) p = 160/6.89 = 23.22 psi (d) Z = 1.84(105)/(25.4)3 = 11.23 in3 (e) w = 38.1/175 = 0.218 lbf/in (f) δ = 0.05/25.4 = 0.00197 in (g) v = 6.12/0.0051 = 1200 ft/min (h) = 0.0021 in/in (i) V =30/(0.254)3 = 1831 in3 1-11 (a) σ = 200 15.3 = 13.1MPa (b) σ = 42(103) 6(10−2)2 = 70(106) N/m2 = 70 MPa (c) y = 1200(800)3(10−3)3 3(207)109(64)103(10−3)4 = 1.546(10−2) m = 15.5 mm (d) θ = 1100(250)(10−3) 79.3(109)(π/32)(25)4(10−3)4 = 9.043(10−2) rad = 5.18◦ 1-12 (a) σ = 600 20(6) = 5 MPa (b) I = 1 12 8(24)3 = 9216mm4 (c) I = π 64 324(10−1)4 = 5.147 cm4 (d) τ = 16(16) π(253)(10−3)3 = 5.215(106) N/m2 = 5.215 MPa
  • 5. Chapter 1 5 1-13 (a) τ = 120(103) (π/4)(202) = 382 MPa (b) σ = 32(800)(800)(10−3) π(32)3(10−3)3 = 198.9(106) N/m2 = 198.9MPa (c) Z = π 32(36) (364 − 264) = 3334 mm3 (d) k = (1.6)4 (10−3)4(79.3)(109) 8(19.2)3(10−3)3(32) = 286.8 N/m