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Raychem heat-shrinkable joints
for screened plastic and rubber
insulated cables up to 36 kV
Energy Division
MOHD. BIN AHMED AKBAR TRADING EST.
(Electrical, Automation & Instrumentation)
Al Sahaba Street | P.O Box 30073 | Jubail 31951 | Kingdom of Saudi Arabia
Tel: 00966 (0) 13 3635225, 13 3618081 | Fax: 00966 (0) 13 363 3883 |
mail@akbartrading.com | www.akbartrading.com
For jointing plastic insulated cables for
up to 36 kV we offer a system based
on head-shrinkable materials which are
fast and simple to install, eliminates
shelf-life limitations even in severe
climates and permits immediate
back-filling of the trench and
re-energize.
Raychem heat-shrinkable joints for screened plastic and rubber insulated cables
up to 36 kV
Installation procedure
Pre-packed in the correct nested
sequence, the joint components are slid
over the prepared cable end. After
jointing the conductors, each tubing is
positioned over the connector and
shrunk into place. In three core cable
joints one heat-shrinkable sleeve (unar-
moured cable) or joint case (armoured
cable) over all three cores replaces the
outer sealing sleeve shown in the single
core cable joint below. All kits are com-
plete with illustrated installation
instructions.
Construction and electrical design 1
1 Electrical field control
Head- shrinkable tubing with a
precisely defined impedance
characteristic smoothes the electrical
field over the connector and screen
ends. The shrinking action during
installation causes the special low
viscosity void filler to flow into
position around the connector area
at the same time. Pencilling of the
conductor insulation at the connector
is not necessary.
2 Insulation
High voltage insulating tubings and
the inner wall of the screened tubing
restore the conductor insulation. The
elastic memory of the heat-shrinkable
components ensures the correct wall
thickness is obtained.
Reliability in installation
The insulating, screening and electrical
field control layers of the joint are
made of cross-linked polymeric
materials with precisely defined
electrical characteristics.
The cross-linking process results in
an „elastic memory“, activated simply
by heating. The memory then causes
the components to shrink to a pre-
determined diameter; the correct
insulation thickness is thus achieved
in one step automatically.
A simple fast jointing technique
The joint components are supplied
as a pre-engineered set of heat-
shrinkable tubings, which means the
cable fitter does not have to check
the thickness or length of the system.
Our system thus ensures accurate
installation work while enabling the
joint to be installed in significantly less
time than many alternative
techniques.
Proven technology
The long-term performance of
Raychem heat-shrinkable materials has
been demonstrated by well-proven
Raychem termination system. Millions
of cable accessory installations for
up to 36 kV in some of the severest
service conditions have confirmed
their reliability under high electrical,
thermal and environmental stress.
A universal system
Cable preparation and installation tech-
niques for Raychem medium voltage
joints are identical to those for
Raychem heat-shrinkable terminations.
The same basic design is also shared
by Raychem joints for MIND paper
insulated cables for up to 36 kV. In
this respect, again, the heat-shrinkable
system sets new standards of efficiency
and simplicity for the cable fitter`s
work.
Rational stock-keeping
The performance and ease of
installation of Raychem high voltage
heat-shrinkable materials are not
sensitive to storage time or normal
storage conditions. A few kits cover the
standard size range of cables, including
single core cables for 36 kV up to
630 mm2, allow the use of various
types of connectors and shrink to fit
either round or sector-shaped cores
and different constructions.
2 543
3 Insulation screen
A single dual-wall tubing enables
the final insulating layer (red) to be
installed complete with a conductive
polymeric screen (black).
This technique saves time and ensures a
flawless bond between insulation and
screen.
4 Metallic shielding
Copper mesh continues the correct
shield cross-section across the
connection area and makes electrical
contact with the outer screen of the
joint.
5 Outer sealing
Joints for both armoured and
unarmoured cables are sealed with
heavy-wall heat-shrinkable sleeves,
internally pre-coated with adhesive.
The heat used to shrink the tubing
causes the specially developed
adhesive to melt and flow, resulting
in a lasting moisture and corrosion
barrier on the cable oversheath.
Mechanical strength
For steel wire or tape armoured cables
Raychem joints incorporate a light-
weight impact-resistant galvanized
steel joint case which is quick to install
and provides earth fault current
capacity. Heat-shrinkable sleeves
provide outer sealing and corrosion
protection of the joint.
Tyco Electronics Raychem GmbH
Energy Division
Finsinger Feld 1
85521 Ottobrunn/Munich, Germany
Phone: +49-89-6089-0
Fax: +49-89-6096345
http://energy.tycoelectronics.com
©TycoElectronicsEPP01191/10
Test Sequence Test Voltage Result
Highest Voltage for Cable Um [kV]
7.2 12 17.5 24 36
Impact 4 kg wedge dropped no functional damage
6 times from 2 m
armoured cables only
A.C. Voltage 1min 27 35 45 55 75 no breakdown and no flashover
Withstand
Partial 4.5 7.5 10.9 15 22.5 ≤ 3 pC
Discharge 7.2 12 17.5 24 36 ≤ 20 pC
Impulse Voltage 10 positive and 70 95 110 150 200 no breakdown and no flashover
Withstand 10 negative, 1.2/50 µs,
between conductor
and grounded screen
Load Cycling 63 cycles 9 15 22 30 45 no breakdown and no flashover
5h heating, 3h cooling
Conductor temperature:
PE, PVC cables: 75°C
XPE cables: 95°C
Partial 4.5 7.5 10.9 15 22.5 ≤ 3 pC
Discharge 7.2 12 17.5 24 36 ≤ 20 pC
Thermal Short 1 s symmetrical fault no visible signs of damage
Circuit with conductor
temperature as for
cable specification
1 s earth fault with
armour temperature
as for cable specification
Load Cycling as above with cable in 9 15 22 30 45 no breakdown and no flashover
1 m water, oversheath
removed
Partial 4.5 7.5 10.9 15 22.5 ≤ 3 pC
Discharge 7.2 12 17.5 24 36 ≤ 20 pC
A.C. Voltage 4h 14 24 36 48 72 no breakdown and no flashover
Withstand
Impulse Voltage repeat 70 95 110 150 200 no breakdown and no flashover
Withstand
D.C. Voltage 30 min 28 48 72 96 144 no breakdown and no flashover
Withstand
Notes: 1. Um is the highest phase to phase voltage.
All other voltages are stated as phase to ground values.
2. Further details are given in Raychem specification PPS 3013.
Minimum performance for Raychem joints for screened plastic and rubber insulated
cables up to 36 kV
Ordering information
Raychem joint kits are available for single
core and 3-core plastic insulated cables
with or without armour up to 36 kV and
for all standard cross-sections. A full
selection table is available on request.
For further details on this or any other
Raychem products please contact your
local sales representative.
Energy Division – innovative and economical solutions for the electrical power industry: cable accessories, connectors &
fittings, insulators & insulation, surge arresters, switching equipment, lighting controls, power measurement and control.
While Tyco Electronics and its affiliates referenced herein have made every reasonable effort to ensure the accuracy of the information contained in this catalog, Tyco Electronics cannot assure
that this information is error free. For this reason, Tyco Electronics does not make any representation or offer any guarantee that such information is accurate, correct, reliable or current.
Tyco Electronics reserves the right to make any adjustments to the information at any time. Tyco Electronics expressly disclaims any implied warranty regarding the information contained
herein, including, but not limited to, the implied warranties of merchantability or fitness for a particular purpose. Tyco Electronics' only obligations are those stated in Tyco Electronics’ Standard
Terms and Conditions of Sale. Tyco Electronics will in no case be liable for any incidental, indirect or consequential damages arising from or in connection with, including, but not limited to,
the sale, resale, use or misuse of its products. Users should rely on their own judgement to evaluate the suitability of a product for a certain purpose and test each product for its intended
application. In case of any potential ambiguities or questions, please don’t hesitate to contact us for clarification. Raychem, TE (logo) and Tyco Electronics are trademarks of the Tyco Electronics
group of companies and its licensors.
MOHD. BIN AHMED AKBAR TRADING EST.
(Electrical, Automation & Instrumentation)
Al Sahaba Street | P.O Box 30073 | Jubail 31951 | Kingdom of Saudi Arabia
Tel: 00966 (0) 13 3635225, 13 3618081 | Fax: 00966 (0) 13 363 3883 |
mail@akbartrading.com | www.akbartrading.com

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Raychem Saudi Arabia Ltd|AKBAR TRADING EST. SAUDI ARABIA| Lv joints TYCO- RAYCHEM KIT -케이블 종단-거-瑞侃工具包电缆终端-阿克巴交易- สายเคเบิล ชุดเลิกจ้าง

  • 1. Raychem heat-shrinkable joints for screened plastic and rubber insulated cables up to 36 kV Energy Division MOHD. BIN AHMED AKBAR TRADING EST. (Electrical, Automation & Instrumentation) Al Sahaba Street | P.O Box 30073 | Jubail 31951 | Kingdom of Saudi Arabia Tel: 00966 (0) 13 3635225, 13 3618081 | Fax: 00966 (0) 13 363 3883 | mail@akbartrading.com | www.akbartrading.com
  • 2. For jointing plastic insulated cables for up to 36 kV we offer a system based on head-shrinkable materials which are fast and simple to install, eliminates shelf-life limitations even in severe climates and permits immediate back-filling of the trench and re-energize. Raychem heat-shrinkable joints for screened plastic and rubber insulated cables up to 36 kV Installation procedure Pre-packed in the correct nested sequence, the joint components are slid over the prepared cable end. After jointing the conductors, each tubing is positioned over the connector and shrunk into place. In three core cable joints one heat-shrinkable sleeve (unar- moured cable) or joint case (armoured cable) over all three cores replaces the outer sealing sleeve shown in the single core cable joint below. All kits are com- plete with illustrated installation instructions. Construction and electrical design 1 1 Electrical field control Head- shrinkable tubing with a precisely defined impedance characteristic smoothes the electrical field over the connector and screen ends. The shrinking action during installation causes the special low viscosity void filler to flow into position around the connector area at the same time. Pencilling of the conductor insulation at the connector is not necessary. 2 Insulation High voltage insulating tubings and the inner wall of the screened tubing restore the conductor insulation. The elastic memory of the heat-shrinkable components ensures the correct wall thickness is obtained. Reliability in installation The insulating, screening and electrical field control layers of the joint are made of cross-linked polymeric materials with precisely defined electrical characteristics. The cross-linking process results in an „elastic memory“, activated simply by heating. The memory then causes the components to shrink to a pre- determined diameter; the correct insulation thickness is thus achieved in one step automatically.
  • 3. A simple fast jointing technique The joint components are supplied as a pre-engineered set of heat- shrinkable tubings, which means the cable fitter does not have to check the thickness or length of the system. Our system thus ensures accurate installation work while enabling the joint to be installed in significantly less time than many alternative techniques. Proven technology The long-term performance of Raychem heat-shrinkable materials has been demonstrated by well-proven Raychem termination system. Millions of cable accessory installations for up to 36 kV in some of the severest service conditions have confirmed their reliability under high electrical, thermal and environmental stress. A universal system Cable preparation and installation tech- niques for Raychem medium voltage joints are identical to those for Raychem heat-shrinkable terminations. The same basic design is also shared by Raychem joints for MIND paper insulated cables for up to 36 kV. In this respect, again, the heat-shrinkable system sets new standards of efficiency and simplicity for the cable fitter`s work. Rational stock-keeping The performance and ease of installation of Raychem high voltage heat-shrinkable materials are not sensitive to storage time or normal storage conditions. A few kits cover the standard size range of cables, including single core cables for 36 kV up to 630 mm2, allow the use of various types of connectors and shrink to fit either round or sector-shaped cores and different constructions. 2 543 3 Insulation screen A single dual-wall tubing enables the final insulating layer (red) to be installed complete with a conductive polymeric screen (black). This technique saves time and ensures a flawless bond between insulation and screen. 4 Metallic shielding Copper mesh continues the correct shield cross-section across the connection area and makes electrical contact with the outer screen of the joint. 5 Outer sealing Joints for both armoured and unarmoured cables are sealed with heavy-wall heat-shrinkable sleeves, internally pre-coated with adhesive. The heat used to shrink the tubing causes the specially developed adhesive to melt and flow, resulting in a lasting moisture and corrosion barrier on the cable oversheath. Mechanical strength For steel wire or tape armoured cables Raychem joints incorporate a light- weight impact-resistant galvanized steel joint case which is quick to install and provides earth fault current capacity. Heat-shrinkable sleeves provide outer sealing and corrosion protection of the joint.
  • 4. Tyco Electronics Raychem GmbH Energy Division Finsinger Feld 1 85521 Ottobrunn/Munich, Germany Phone: +49-89-6089-0 Fax: +49-89-6096345 http://energy.tycoelectronics.com ©TycoElectronicsEPP01191/10 Test Sequence Test Voltage Result Highest Voltage for Cable Um [kV] 7.2 12 17.5 24 36 Impact 4 kg wedge dropped no functional damage 6 times from 2 m armoured cables only A.C. Voltage 1min 27 35 45 55 75 no breakdown and no flashover Withstand Partial 4.5 7.5 10.9 15 22.5 ≤ 3 pC Discharge 7.2 12 17.5 24 36 ≤ 20 pC Impulse Voltage 10 positive and 70 95 110 150 200 no breakdown and no flashover Withstand 10 negative, 1.2/50 µs, between conductor and grounded screen Load Cycling 63 cycles 9 15 22 30 45 no breakdown and no flashover 5h heating, 3h cooling Conductor temperature: PE, PVC cables: 75°C XPE cables: 95°C Partial 4.5 7.5 10.9 15 22.5 ≤ 3 pC Discharge 7.2 12 17.5 24 36 ≤ 20 pC Thermal Short 1 s symmetrical fault no visible signs of damage Circuit with conductor temperature as for cable specification 1 s earth fault with armour temperature as for cable specification Load Cycling as above with cable in 9 15 22 30 45 no breakdown and no flashover 1 m water, oversheath removed Partial 4.5 7.5 10.9 15 22.5 ≤ 3 pC Discharge 7.2 12 17.5 24 36 ≤ 20 pC A.C. Voltage 4h 14 24 36 48 72 no breakdown and no flashover Withstand Impulse Voltage repeat 70 95 110 150 200 no breakdown and no flashover Withstand D.C. Voltage 30 min 28 48 72 96 144 no breakdown and no flashover Withstand Notes: 1. Um is the highest phase to phase voltage. All other voltages are stated as phase to ground values. 2. Further details are given in Raychem specification PPS 3013. Minimum performance for Raychem joints for screened plastic and rubber insulated cables up to 36 kV Ordering information Raychem joint kits are available for single core and 3-core plastic insulated cables with or without armour up to 36 kV and for all standard cross-sections. A full selection table is available on request. For further details on this or any other Raychem products please contact your local sales representative. Energy Division – innovative and economical solutions for the electrical power industry: cable accessories, connectors & fittings, insulators & insulation, surge arresters, switching equipment, lighting controls, power measurement and control. While Tyco Electronics and its affiliates referenced herein have made every reasonable effort to ensure the accuracy of the information contained in this catalog, Tyco Electronics cannot assure that this information is error free. For this reason, Tyco Electronics does not make any representation or offer any guarantee that such information is accurate, correct, reliable or current. Tyco Electronics reserves the right to make any adjustments to the information at any time. Tyco Electronics expressly disclaims any implied warranty regarding the information contained herein, including, but not limited to, the implied warranties of merchantability or fitness for a particular purpose. Tyco Electronics' only obligations are those stated in Tyco Electronics’ Standard Terms and Conditions of Sale. Tyco Electronics will in no case be liable for any incidental, indirect or consequential damages arising from or in connection with, including, but not limited to, the sale, resale, use or misuse of its products. Users should rely on their own judgement to evaluate the suitability of a product for a certain purpose and test each product for its intended application. In case of any potential ambiguities or questions, please don’t hesitate to contact us for clarification. Raychem, TE (logo) and Tyco Electronics are trademarks of the Tyco Electronics group of companies and its licensors. MOHD. BIN AHMED AKBAR TRADING EST. (Electrical, Automation & Instrumentation) Al Sahaba Street | P.O Box 30073 | Jubail 31951 | Kingdom of Saudi Arabia Tel: 00966 (0) 13 3635225, 13 3618081 | Fax: 00966 (0) 13 363 3883 | mail@akbartrading.com | www.akbartrading.com