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“Third Leg for Suitability & Capability”
Pharmaceutical Quality System, Professional
Development and Continual Improvement
Ajaz S. Hussain, Ph.D. , President
The National Institute for Pharmaceutical Technology and Education, Inc.
8/17/2018 Email: ajaz@nipte.org 1
For:
• In support of or in favor of
• On behalf of or to the benefit of
• Tablets? Egyptian? Apple? Ahh,
you mean “pills”!
• Pharmaceutical
Technology & Education
8/17/2018 Email: ajaz@nipte.org 2
For Pharmaceutical
Technology & Education
• One Voice exorcising Pill Ghost’s dogmas
and blind spots
• Why: We need New Prior Knowledge SM &
Professional Development
• How: Focus Groups to Centers of Excellence
for careful feedback
• What: Careful feedback on research &
professional development to “know ledges” in
policies and to inform 21st-century practices
• Suitability and capability to pull the real
world of pharma away from the precipice
3
Suitability and Capability
for a Pull System
• 21st Century Pharmaceutical Quality
(BCS, PAT, QbD, PQS, …….)
• 21st Century Cures Act
• Real-world validation
• Internal validation
• Self-assurance
• Assurance
• Availability
• Affordability
Email: ajaz@nipte.org 8/17/2018 4
Professional Development
All Professionals
Global supply chain
Anyone who registers for medical intervention is labeled “patient”; we all are patients!
Performance of a
system depends on
how the parts
interact, never on
how the parts act
separately.
Prof. Russell Ackoff
SUITABLE 2
CAPABLE IN
COMPLEXITY
CAPABLE 2
SUITABLE IN
UNCERTAINTY
CAREFUL
PROPENSITY &
DISPOSITION
INTERNAL &
EXTERNAL
VALIDATION
SELF-
ASSURANCE 2
ASSURANCE
STABLE &
CAPABLE
PROCESSES
QUALITY BY
DESIGN
QUALITY
SYSTEM
Essential Parts of Pharmaceutical Professional Pull System
Answers to why
questions are
called explanations
which are outside
the system, never
inside it.
Prof. Russell Ackoff
SUITABLE 2
CAPABLE IN
COMPLEXITY
CAPABLE 2
SUITABLE IN
UNCERTAINTY
CAREFUL
PROPENSITY &
DISPOSITION
INTERNAL &
EXTERNAL
VALIDATION
SELF-
ASSURANCE 2
ASSURANCE
STABLE &
CAPABLE
PROCESSES
QUALITY BY
DESIGN
QUALITY
SYSTEM
QbD
Kabaddi
A system is the product of the interactions of its parts.
Pharmaceutical
Professional’s
Explanation:
Anyone who
registers for
medical
intervention is
labeled “patient”;
we all are patients!
SUITABLE 2
CAPABLE IN
COMPLEXITY
CAPABLE 2
SUITABLE IN
UNCERTAINTY
CAREFUL
PROPENSITY &
DISPOSITION
INTERNAL &
EXTERNAL
VALIDATION
$
SELF-
ASSURANCE 2
ASSURANCE
STABLE &
CAPABLE
PROCESSES
QUALITY BY
DESIGN
QUALITY
SYSTEM
QbD
Kabaddi
System assumes “competence”.
Technology for “stable” and “capable” pharmaceutical processing available for decades.
8/17/2018 Email: ajaz@nipte.org 8
Dogmas and unverified assumption socialized “Don’t Use and Don’t Tell”
Emerging Science Issues in Pharmaceutical Manufacturing 16 November 2001
8/17/2018 Email: ajaz@nipte.org 9
“Pharmaceutical Industry Has a Little Secret” WSJ 3 September 2003
Unverified assumption of competence is the “little secret”
Inability to recognize “suitable and capable” is the practice of “one size fits all”; it is Procrustean.
8/17/2018 Email: ajaz@nipte.org 10
Knowing that gaps exist in knowledge needed, ability to adapt to complexity (capability), to
be self-assured in uncertainty to take actions to confront dogmas (suitability).
8/17/2018 Email: ajaz@nipte.org 11
Symptoms of Atherosclerosis: Root cause?
Bio-batch
OOS, Warnings
Root-cause?
People
Suitability & capability?
Materials, Measurement, Process..
Suitability & capability?
One Voice, of timber and consistency, for One Quality Voice to resonate with Voices of Patients.
Dogmas & assumptions: Variable
awareness (Individual, Corp., Reg.)
• We approve a drug not a drug product; NDA, ANDA. We have been making “pills” for
thousands of years; why need Development Report (ICH Q8)? No new knowledge and
technology needed. SOP training sufficient. Why support academic programs?
• Excipients are Inactive Ingredients; Compendial purity and impurity profiles sufficient
for ‘Certificate of Analysis”
• Bioequivalence is “pivotal” (and trumps pharmaceutical equivalence)
• USP monograph sufficient prior knowledge to develop generics; context, the societal
incentive - file first for 180-day exclusivity
• Compendial monographs required and sufficient for batch release QC testing
• Verification criteria for Compendial test methods, particularly for physical attributes,
ensures their stability and capability in a QC laboratory
• Process validation (EQ, IQ, OQ, PQ) ensured processes are stable and capable (struggling
to implement FDA’s 2011 Guidance in part because of dogmas in CMC Review)
• SUPAC Defaults are justified knowledge
• Recalls, Warning Letters and Import Alerts cause no adverse effects to patients
• Placebo and nocebo effects accounted during clinical trials; irrelevant in real-world
Pull, NIPTE Pull!
What is the gap between
what we know and what
we can implement?
• The answer to this question is found in
Einstein’s warning that we will never
solve the problems tomorrow with the
same Order of Consciousness we are
using to create the problems of today
(Prof. Robert Kegan)
8/17/2018 Email: ajaz@nipte.org 13
Why some develop, but at different rates; many do not?
• Some routinely verify assumptions (S2~S1*),
are able to recognize gaps in knowledge and
are aware of variable feedback and likelihood
of it being absent. This is a path to continual
education & development.
• For many, awareness of dogmas and
unverified assumptions (e.g., blind-spots)
occurs infrequently, often a crisis (e.g., OOS).
Such recurring experience, in a unsupportive
environment, force adaptation of uncaring
propensities and disposition
• Adult development occurs in stages, by
overcoming “immunity to change”
(Constructive Development Theory, Prof.
Kegan). Recognizing this knowledge provides
an opportunity to consider design of
solutions.
8/17/2018 Email: ajaz@nipte.org 14
*S2~S1: Thinking Fast and Slow, Prof. Daniel Kahneman
Adult development occurs in stages, by
overcoming “immunity to change”
(Constructive Development Theory, Prof. Kegan).
• Professional Development is
to:
• Go beyond traditional
education & training
• Be self-authored in what we
know and how we know it
• Be self-transforming in filling
gaps between what we know
and what we can implement
• Feel the need, and know the
ways, to leverage our
collective experiential learning
• Understand the context for our
abstract nouns; increasing
Order of Consciousness
The consequence of errors can be dire but
often difficult to detect, or only apparent in
hindsight, hence often not experienced (i.e., in
practical contact and to feel)
• Recurring errors remind us of
persistent dogmas & assumptions
• Awareness that errors have
consequence should be a source of
cognitive dissonance; discomforting
feeling. It should invoke a yearning
to change attitudes, beliefs, and
behaviors
• Persistent dissonance in an
unresponsive system normalizes
uncaring propensities and
disposition
• Responsibility for system
responsiveness is a stage in adult
(professional) development
Pfizer
(16 November
2001; FDA
Science Board)
Amgen (2004)
Socialized Mind
Self-authored Mind
Hussain, A. S. How To Break the Pharmaceutical 2-3 Sigma Barrier (Like Amgen).
PHARMACEUTICAL ONLINE. Guest Column I September 18, 2017
An intrapersonal model to self-gauge
our “current” & “good” in our mind
(Hussain A. S. How to build and maintain an effective pQMS? (2018))
• Feeling system
• From the illusionary power of Procrustes, fear of “looking bad,”
seeking external validation, to ‘tribal passions” to arrogance of
“knowledge is power” with “internal validation,” to understanding
systems (remember “process understanding”)
• Change prevention system
• Procrustean or “one-size-fits-all” approach to specification setting,
insisting on the market or compendial standards (with “zero
tolerance” and built-in α & ß errors) as QTPP and QC tests and
“Default based Prior Approval Supplement” requirements
• Corporate management rewarding “file first – figure it out later”
stance and taking “FDA approved” and “Validated” as gospel and a
reason to “just do it” expecting “right first time every time”
• Regulators in asking more questions for “QbD applicants” in their
attempt to encourage “enabling regulatory considerations” (e.g.,
PAT Guidance and ICH Q8) and making it easier to continue using
the minimum “check-the-box” approach.
8/17/2018 Email: ajaz@nipte.org 17
“Immunity to change”
Email: ajaz@nipte.org
• Knowing system
• Management of Knowledge,
Information, and Data are
related, yet are distinct orders
• What we know is essential and,
how we know what we know is
equally important
• Self-authored in every job, at
every level in a corporation and
a regulatory agency
• Both “analysis” and “synthesis”
are essential; e.g., how good is
your Quality Overall Summary?
• Doing system
• Knowing is necessary but not
sufficient, wisdom is action
• Care, Knowledge and Action –
how we feel, think and act must
be aligned with no residual
dissonance
8/17/2018 18
System separates order from disorder
• Is pharmaceutical quality
system
• Simple
• Complicated
• Complex, or
• Chaotic?
• Knowing system
characteristics informs us
to be aware of how we feel
and think “in it and about
it.” It is a guardrail to the
precipice of disorder!
8/17/2018 Email: ajaz@nipte.org 19
Every system is contained in a
larger system
Email: ajaz@nipte.org
• In the context of Causes and
their Effects (C→&?E), a system
separates order from disorder
• Simple: C→E Self-evident, “Check
the Box”, Best Practices
• Complicated: Expertise needed
for C&E, “Plan Do Check Act”,
Good Practices
• Complex: C?E or known in
hindsight; Adapt careful
propensities and disposition
• Chaotic: (C→&?E) Extreme
sensitivity to initial conditions;
Attractors , “line in the sand”,
innovation, Jugaad, Hack,
Innovation.
• Disorder is not knowing which
system and how the parts of the
system we manage interact
8/17/2018 20
When σ > µ? To avoid cognitive dissonance don’t measure σ?
Adapt uncaring propensities and disposition?
G. K. Raju: Emerging Science Issues in Pharmaceutical Manufacturing 16 November 2001
8/17/2018Email: ajaz@nipte.org 21
The “Generic Drug Scandal” and
some parts of Judge Wolin’s 79-page
opinion, I think contributed a widely
held but ill-informed interpretation
of legal precedence justifying
maintaining legacy dogmas. I think it
also contributed to an illusion of
“Check the Box” as the path to
“Current” & “Good” in CGMP
“compliance” & “remediation.”
An informed patient looking in to our
struggles can ask: Does the Pharma
Industry know how to “blend powders”?
22
A legal opinion perhaps added
another reason to ignore the many
inherent sensitivities to “Initial
Conditions”
• Purchase of ingredients predominantly based on price as long
as “Certificate of Analysis” per a compendial monograph
• Powder blend and dose content uniformity measured on
chemical analysis of only “active pharmaceutical ingredients.”
• Analytical methods for “critical” physical attributes “validated”
based on an assumption of “a stock solution” as in chemical
solution analysis. Gauge R&R? Is the reference material
“stable” & “capable”?
• For decades manufacturing process “validation” hinged on 3
“qualifying batches”; representative of “commercial
manufacturing”? Many struggling to adopt FDA’s 2011
Guidance.
• After “FDA approved” and “validated” too scared to take
additional test samples or to use new analytical methods (see
US FDA’s PAT Guidance). Investigation of OOS? Root cause –
unknown? Normal, easy and rewarding to cycle: blame it on
“operator error”, GMP consultant tweak SOP, & re-train?
BAD-I a recurring
hurricane in our mind
• Widespread breaches in the assurance of data
integrity
• Pharmaceuticals
• Automobiles
• Healthcare
• All over
• Companies Everywhere Copied Japanese
Manufacturing. Now the Model Is Cracking (Wall
Street Journal Feb. 4, 2018)
• A string of scandals has tarnished concepts celebrated
in business publications worldwide.
• Corporate wrongdoing occurs the world over, but
Japan’s scandals cut to the core of what has kept
Japanese brands popular, as well as the country’s
perception of itself.
Challenges to Pharmaceutical
Quality 2015: One Quality Voice
• Product recall and defects…unacceptably high occurrences of
problems attributed to inherent defects in product and process
design
• Current regulatory review and inspection practices tend to
treat all products equally, in some cases without considering
specific risks to the consumer or individual product failure
modes
• Inspection is not well-connected to knowledge gained from
product review. Inspections often cannot cover all products and
processes
8/17/2018 Email: ajaz@nipte.org 25
What made the difference? Ranbaxy and BAD-I?
How “big” is the PD gap? It is
an elephant that we don’t see
Email: ajaz@nipte.org
• The current regulatory system is
founded on the assumption of adequate
education, training and experience (e.g.,
21 CFR 211.25), yet there are no
consensus standards to assess
education, training and PD
competencies of regulators and of
industry professionals (blind-spot)
• Globalization and international
harmonization was primarily driven by
economic growth (e.g., GDP),
discounting economic development
(e.g., HDI), assuming adequate
competencies.
• Today pharmaceutical supply chain is
distributed across developed and
developing economies; about 40% of
the US supply is imported from India
and about 90% of API’s from China.
• Today adequacy of professional
development in developed economies is
an open question; what do you expect in
developing economies?
8/17/2018 26
US Generic Drug Development and Regulatory Oversight System functions at about 40% efficiency!
Record-setting number of ANDA’s in 2017; sufficient reason to celebrate?
8/17/2018 Email: ajaz@nipte.org 27
For some the journey ahead: “666” –to- 2 σ –to- 6 σ
“Continuous manufacturing” is an opportunity and promoting it feels good. It is part of the overall
system. To progress with care, let us appreciate systems and account for Order of Consciousness.
Without the burden of BAD-I: It took Amgen About 10 years to 6 σ *
*Ajaz Hussain. How To Break The Pharmaceutical 2-3 Sigma Barrier (Like Amgen).
Pharmaceutical Online. September 2017. Note: The author has no affiliation with Amgen.
8/17/2018 Email: ajaz@nipte.org 29
Roadmap to suitability & capability
We lack the critical mass of the Order of Consciousness needed.
8/17/2018 Email: ajaz@nipte.org 30
NIPTE is for a
“Critical Mass” of
Current & Good
Professional
Development
SUITABLE 2
CAPABLE IN
COMPLEXITY
CAPABLE 2
SUITABLE IN
UNCERTAINTY
CAREFUL
PROPENSITY &
DISPOSITION
INTERNAL &
EXTERNAL
VALIDATION
SELF-
ASSURANCE 2
ASSURANCE
STABLE &
CAPABLE
PROCESSES
QUALITY BY
DESIGN
QUALITY
SYSTEM
Patient and process centric in the real-world context
Suitability & capability: Validated Mind & Matter
NIPTE increasing suitability and capability
• Demonstrable suitability and capability
for multi-disciplinary integrated research
• New Prior Knowledge SM to address legacy
challenges that can be categorized as
inadequate systems thinking in
development and assessment of
Therapeutic Equivalence
• Related projects and targeted discussions
initiated on patient centricity and utility of
real-world evidence mandated by the 21st
Century Cures Act.
• NIPTE Professional Development
Solutions
8/17/2018 Email: ajaz@nipte.org 32
NIPTE’s One Voice: How we can strengthen its timber and consistency
A question without a ? is a statement
8/17/2018 Email: ajaz@nipte.org 33
How will we
know NIPTE’s
Voice from
noise
Informs politicians, patients, and
professionals to achieve an accurate
valuation of contributions
pharmaceutical technology and
education makes, to source it
appropriately, and to support
accelerating implementation of
informed solutions therein.
8/17/2018 Email: ajaz@nipte.org 34
NIPTE for Pharmaceutical
Technology & Education
8/17/2018
• Little Secret: Unverified assumptions;
adequate education, training & experience
• Professional development; Elephant in the
Dark
• The Nation needs a “Critical Mass” of
pharmaceutical professionals
• We have 18 glinting candles, it is flooding all
over; floodlights are needed
• One Voice of suitable timber and
consistency; improve awareness of
opportunities NIPTE can offer
Email: ajaz@nipte.org 35
Why I know NIPTE can
change the “pharma” world.
Will it? It depends on us. Careful feedback is
the Third Leg for Suitability and Capability
8/17/2018 Email: ajaz@nipte.org 36

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NIPTE for Pharmaceutical Technology & Education 2018

  • 1. “Third Leg for Suitability & Capability” Pharmaceutical Quality System, Professional Development and Continual Improvement Ajaz S. Hussain, Ph.D. , President The National Institute for Pharmaceutical Technology and Education, Inc. 8/17/2018 Email: ajaz@nipte.org 1
  • 2. For: • In support of or in favor of • On behalf of or to the benefit of • Tablets? Egyptian? Apple? Ahh, you mean “pills”! • Pharmaceutical Technology & Education 8/17/2018 Email: ajaz@nipte.org 2
  • 3. For Pharmaceutical Technology & Education • One Voice exorcising Pill Ghost’s dogmas and blind spots • Why: We need New Prior Knowledge SM & Professional Development • How: Focus Groups to Centers of Excellence for careful feedback • What: Careful feedback on research & professional development to “know ledges” in policies and to inform 21st-century practices • Suitability and capability to pull the real world of pharma away from the precipice 3
  • 4. Suitability and Capability for a Pull System • 21st Century Pharmaceutical Quality (BCS, PAT, QbD, PQS, …….) • 21st Century Cures Act • Real-world validation • Internal validation • Self-assurance • Assurance • Availability • Affordability Email: ajaz@nipte.org 8/17/2018 4 Professional Development All Professionals Global supply chain Anyone who registers for medical intervention is labeled “patient”; we all are patients!
  • 5. Performance of a system depends on how the parts interact, never on how the parts act separately. Prof. Russell Ackoff SUITABLE 2 CAPABLE IN COMPLEXITY CAPABLE 2 SUITABLE IN UNCERTAINTY CAREFUL PROPENSITY & DISPOSITION INTERNAL & EXTERNAL VALIDATION SELF- ASSURANCE 2 ASSURANCE STABLE & CAPABLE PROCESSES QUALITY BY DESIGN QUALITY SYSTEM Essential Parts of Pharmaceutical Professional Pull System
  • 6. Answers to why questions are called explanations which are outside the system, never inside it. Prof. Russell Ackoff SUITABLE 2 CAPABLE IN COMPLEXITY CAPABLE 2 SUITABLE IN UNCERTAINTY CAREFUL PROPENSITY & DISPOSITION INTERNAL & EXTERNAL VALIDATION SELF- ASSURANCE 2 ASSURANCE STABLE & CAPABLE PROCESSES QUALITY BY DESIGN QUALITY SYSTEM QbD Kabaddi A system is the product of the interactions of its parts.
  • 7. Pharmaceutical Professional’s Explanation: Anyone who registers for medical intervention is labeled “patient”; we all are patients! SUITABLE 2 CAPABLE IN COMPLEXITY CAPABLE 2 SUITABLE IN UNCERTAINTY CAREFUL PROPENSITY & DISPOSITION INTERNAL & EXTERNAL VALIDATION $ SELF- ASSURANCE 2 ASSURANCE STABLE & CAPABLE PROCESSES QUALITY BY DESIGN QUALITY SYSTEM QbD Kabaddi System assumes “competence”.
  • 8. Technology for “stable” and “capable” pharmaceutical processing available for decades. 8/17/2018 Email: ajaz@nipte.org 8 Dogmas and unverified assumption socialized “Don’t Use and Don’t Tell”
  • 9. Emerging Science Issues in Pharmaceutical Manufacturing 16 November 2001 8/17/2018 Email: ajaz@nipte.org 9 “Pharmaceutical Industry Has a Little Secret” WSJ 3 September 2003
  • 10. Unverified assumption of competence is the “little secret” Inability to recognize “suitable and capable” is the practice of “one size fits all”; it is Procrustean. 8/17/2018 Email: ajaz@nipte.org 10
  • 11. Knowing that gaps exist in knowledge needed, ability to adapt to complexity (capability), to be self-assured in uncertainty to take actions to confront dogmas (suitability). 8/17/2018 Email: ajaz@nipte.org 11 Symptoms of Atherosclerosis: Root cause? Bio-batch OOS, Warnings Root-cause? People Suitability & capability? Materials, Measurement, Process.. Suitability & capability? One Voice, of timber and consistency, for One Quality Voice to resonate with Voices of Patients.
  • 12. Dogmas & assumptions: Variable awareness (Individual, Corp., Reg.) • We approve a drug not a drug product; NDA, ANDA. We have been making “pills” for thousands of years; why need Development Report (ICH Q8)? No new knowledge and technology needed. SOP training sufficient. Why support academic programs? • Excipients are Inactive Ingredients; Compendial purity and impurity profiles sufficient for ‘Certificate of Analysis” • Bioequivalence is “pivotal” (and trumps pharmaceutical equivalence) • USP monograph sufficient prior knowledge to develop generics; context, the societal incentive - file first for 180-day exclusivity • Compendial monographs required and sufficient for batch release QC testing • Verification criteria for Compendial test methods, particularly for physical attributes, ensures their stability and capability in a QC laboratory • Process validation (EQ, IQ, OQ, PQ) ensured processes are stable and capable (struggling to implement FDA’s 2011 Guidance in part because of dogmas in CMC Review) • SUPAC Defaults are justified knowledge • Recalls, Warning Letters and Import Alerts cause no adverse effects to patients • Placebo and nocebo effects accounted during clinical trials; irrelevant in real-world Pull, NIPTE Pull!
  • 13. What is the gap between what we know and what we can implement? • The answer to this question is found in Einstein’s warning that we will never solve the problems tomorrow with the same Order of Consciousness we are using to create the problems of today (Prof. Robert Kegan) 8/17/2018 Email: ajaz@nipte.org 13
  • 14. Why some develop, but at different rates; many do not? • Some routinely verify assumptions (S2~S1*), are able to recognize gaps in knowledge and are aware of variable feedback and likelihood of it being absent. This is a path to continual education & development. • For many, awareness of dogmas and unverified assumptions (e.g., blind-spots) occurs infrequently, often a crisis (e.g., OOS). Such recurring experience, in a unsupportive environment, force adaptation of uncaring propensities and disposition • Adult development occurs in stages, by overcoming “immunity to change” (Constructive Development Theory, Prof. Kegan). Recognizing this knowledge provides an opportunity to consider design of solutions. 8/17/2018 Email: ajaz@nipte.org 14 *S2~S1: Thinking Fast and Slow, Prof. Daniel Kahneman
  • 15. Adult development occurs in stages, by overcoming “immunity to change” (Constructive Development Theory, Prof. Kegan). • Professional Development is to: • Go beyond traditional education & training • Be self-authored in what we know and how we know it • Be self-transforming in filling gaps between what we know and what we can implement • Feel the need, and know the ways, to leverage our collective experiential learning • Understand the context for our abstract nouns; increasing Order of Consciousness
  • 16. The consequence of errors can be dire but often difficult to detect, or only apparent in hindsight, hence often not experienced (i.e., in practical contact and to feel) • Recurring errors remind us of persistent dogmas & assumptions • Awareness that errors have consequence should be a source of cognitive dissonance; discomforting feeling. It should invoke a yearning to change attitudes, beliefs, and behaviors • Persistent dissonance in an unresponsive system normalizes uncaring propensities and disposition • Responsibility for system responsiveness is a stage in adult (professional) development Pfizer (16 November 2001; FDA Science Board) Amgen (2004) Socialized Mind Self-authored Mind Hussain, A. S. How To Break the Pharmaceutical 2-3 Sigma Barrier (Like Amgen). PHARMACEUTICAL ONLINE. Guest Column I September 18, 2017
  • 17. An intrapersonal model to self-gauge our “current” & “good” in our mind (Hussain A. S. How to build and maintain an effective pQMS? (2018)) • Feeling system • From the illusionary power of Procrustes, fear of “looking bad,” seeking external validation, to ‘tribal passions” to arrogance of “knowledge is power” with “internal validation,” to understanding systems (remember “process understanding”) • Change prevention system • Procrustean or “one-size-fits-all” approach to specification setting, insisting on the market or compendial standards (with “zero tolerance” and built-in α & ß errors) as QTPP and QC tests and “Default based Prior Approval Supplement” requirements • Corporate management rewarding “file first – figure it out later” stance and taking “FDA approved” and “Validated” as gospel and a reason to “just do it” expecting “right first time every time” • Regulators in asking more questions for “QbD applicants” in their attempt to encourage “enabling regulatory considerations” (e.g., PAT Guidance and ICH Q8) and making it easier to continue using the minimum “check-the-box” approach. 8/17/2018 Email: ajaz@nipte.org 17
  • 18. “Immunity to change” Email: ajaz@nipte.org • Knowing system • Management of Knowledge, Information, and Data are related, yet are distinct orders • What we know is essential and, how we know what we know is equally important • Self-authored in every job, at every level in a corporation and a regulatory agency • Both “analysis” and “synthesis” are essential; e.g., how good is your Quality Overall Summary? • Doing system • Knowing is necessary but not sufficient, wisdom is action • Care, Knowledge and Action – how we feel, think and act must be aligned with no residual dissonance 8/17/2018 18
  • 19. System separates order from disorder • Is pharmaceutical quality system • Simple • Complicated • Complex, or • Chaotic? • Knowing system characteristics informs us to be aware of how we feel and think “in it and about it.” It is a guardrail to the precipice of disorder! 8/17/2018 Email: ajaz@nipte.org 19
  • 20. Every system is contained in a larger system Email: ajaz@nipte.org • In the context of Causes and their Effects (C→&?E), a system separates order from disorder • Simple: C→E Self-evident, “Check the Box”, Best Practices • Complicated: Expertise needed for C&E, “Plan Do Check Act”, Good Practices • Complex: C?E or known in hindsight; Adapt careful propensities and disposition • Chaotic: (C→&?E) Extreme sensitivity to initial conditions; Attractors , “line in the sand”, innovation, Jugaad, Hack, Innovation. • Disorder is not knowing which system and how the parts of the system we manage interact 8/17/2018 20
  • 21. When σ > µ? To avoid cognitive dissonance don’t measure σ? Adapt uncaring propensities and disposition? G. K. Raju: Emerging Science Issues in Pharmaceutical Manufacturing 16 November 2001 8/17/2018Email: ajaz@nipte.org 21
  • 22. The “Generic Drug Scandal” and some parts of Judge Wolin’s 79-page opinion, I think contributed a widely held but ill-informed interpretation of legal precedence justifying maintaining legacy dogmas. I think it also contributed to an illusion of “Check the Box” as the path to “Current” & “Good” in CGMP “compliance” & “remediation.” An informed patient looking in to our struggles can ask: Does the Pharma Industry know how to “blend powders”? 22
  • 23. A legal opinion perhaps added another reason to ignore the many inherent sensitivities to “Initial Conditions” • Purchase of ingredients predominantly based on price as long as “Certificate of Analysis” per a compendial monograph • Powder blend and dose content uniformity measured on chemical analysis of only “active pharmaceutical ingredients.” • Analytical methods for “critical” physical attributes “validated” based on an assumption of “a stock solution” as in chemical solution analysis. Gauge R&R? Is the reference material “stable” & “capable”? • For decades manufacturing process “validation” hinged on 3 “qualifying batches”; representative of “commercial manufacturing”? Many struggling to adopt FDA’s 2011 Guidance. • After “FDA approved” and “validated” too scared to take additional test samples or to use new analytical methods (see US FDA’s PAT Guidance). Investigation of OOS? Root cause – unknown? Normal, easy and rewarding to cycle: blame it on “operator error”, GMP consultant tweak SOP, & re-train?
  • 24. BAD-I a recurring hurricane in our mind • Widespread breaches in the assurance of data integrity • Pharmaceuticals • Automobiles • Healthcare • All over • Companies Everywhere Copied Japanese Manufacturing. Now the Model Is Cracking (Wall Street Journal Feb. 4, 2018) • A string of scandals has tarnished concepts celebrated in business publications worldwide. • Corporate wrongdoing occurs the world over, but Japan’s scandals cut to the core of what has kept Japanese brands popular, as well as the country’s perception of itself.
  • 25. Challenges to Pharmaceutical Quality 2015: One Quality Voice • Product recall and defects…unacceptably high occurrences of problems attributed to inherent defects in product and process design • Current regulatory review and inspection practices tend to treat all products equally, in some cases without considering specific risks to the consumer or individual product failure modes • Inspection is not well-connected to knowledge gained from product review. Inspections often cannot cover all products and processes 8/17/2018 Email: ajaz@nipte.org 25 What made the difference? Ranbaxy and BAD-I?
  • 26. How “big” is the PD gap? It is an elephant that we don’t see Email: ajaz@nipte.org • The current regulatory system is founded on the assumption of adequate education, training and experience (e.g., 21 CFR 211.25), yet there are no consensus standards to assess education, training and PD competencies of regulators and of industry professionals (blind-spot) • Globalization and international harmonization was primarily driven by economic growth (e.g., GDP), discounting economic development (e.g., HDI), assuming adequate competencies. • Today pharmaceutical supply chain is distributed across developed and developing economies; about 40% of the US supply is imported from India and about 90% of API’s from China. • Today adequacy of professional development in developed economies is an open question; what do you expect in developing economies? 8/17/2018 26
  • 27. US Generic Drug Development and Regulatory Oversight System functions at about 40% efficiency! Record-setting number of ANDA’s in 2017; sufficient reason to celebrate? 8/17/2018 Email: ajaz@nipte.org 27
  • 28. For some the journey ahead: “666” –to- 2 σ –to- 6 σ “Continuous manufacturing” is an opportunity and promoting it feels good. It is part of the overall system. To progress with care, let us appreciate systems and account for Order of Consciousness.
  • 29. Without the burden of BAD-I: It took Amgen About 10 years to 6 σ * *Ajaz Hussain. How To Break The Pharmaceutical 2-3 Sigma Barrier (Like Amgen). Pharmaceutical Online. September 2017. Note: The author has no affiliation with Amgen. 8/17/2018 Email: ajaz@nipte.org 29
  • 30. Roadmap to suitability & capability We lack the critical mass of the Order of Consciousness needed. 8/17/2018 Email: ajaz@nipte.org 30
  • 31. NIPTE is for a “Critical Mass” of Current & Good Professional Development SUITABLE 2 CAPABLE IN COMPLEXITY CAPABLE 2 SUITABLE IN UNCERTAINTY CAREFUL PROPENSITY & DISPOSITION INTERNAL & EXTERNAL VALIDATION SELF- ASSURANCE 2 ASSURANCE STABLE & CAPABLE PROCESSES QUALITY BY DESIGN QUALITY SYSTEM Patient and process centric in the real-world context Suitability & capability: Validated Mind & Matter
  • 32. NIPTE increasing suitability and capability • Demonstrable suitability and capability for multi-disciplinary integrated research • New Prior Knowledge SM to address legacy challenges that can be categorized as inadequate systems thinking in development and assessment of Therapeutic Equivalence • Related projects and targeted discussions initiated on patient centricity and utility of real-world evidence mandated by the 21st Century Cures Act. • NIPTE Professional Development Solutions 8/17/2018 Email: ajaz@nipte.org 32
  • 33. NIPTE’s One Voice: How we can strengthen its timber and consistency A question without a ? is a statement 8/17/2018 Email: ajaz@nipte.org 33
  • 34. How will we know NIPTE’s Voice from noise Informs politicians, patients, and professionals to achieve an accurate valuation of contributions pharmaceutical technology and education makes, to source it appropriately, and to support accelerating implementation of informed solutions therein. 8/17/2018 Email: ajaz@nipte.org 34
  • 35. NIPTE for Pharmaceutical Technology & Education 8/17/2018 • Little Secret: Unverified assumptions; adequate education, training & experience • Professional development; Elephant in the Dark • The Nation needs a “Critical Mass” of pharmaceutical professionals • We have 18 glinting candles, it is flooding all over; floodlights are needed • One Voice of suitable timber and consistency; improve awareness of opportunities NIPTE can offer Email: ajaz@nipte.org 35
  • 36. Why I know NIPTE can change the “pharma” world. Will it? It depends on us. Careful feedback is the Third Leg for Suitability and Capability 8/17/2018 Email: ajaz@nipte.org 36