4. Industrial Controls
Integrated hardware and
software designed to monitor
and control the operation of
industrial environments.
Industrial control systems
• Monitor
• Automatically manage
• Enable human control
of industrial processes.
6. • Methane and coal dust explosions
• Accidents related to blasts
• Fire and critical temperature
• Floods
• Toxic contaminants
• Chemical leakages
• Electrocution
• High Intensity Noise
• Obstacles
Hazards in Coal Mining Industry
8. Research
Gap
Smart Working Helmet
Bachelor's thesis by Antonis Damigos and
Marianna Miliori, (supervised by Michail
Papoutsidakis) Automation Engineering
Department of Piraeus University of Applied
Sciences.
• Only evaluates smoke and temperature
conditions.
• Does not transmit critical condition details.
11. Model: FC-22-A
Operating voltage: DC 5V
Analog Output (AO): 0~5V output
•Long service life and reliable stability,
fast response characteristics.
• High sensitivity for carbon monoxide,
coal gas, natural gas, smoke and other
harmful monitoring gas detection.
MQ-2 Gas Sensor
12. Linear + 10-mV/°C Scale Factor
0.5°C Ensured Accuracy (at 25°C)
Rated for Full −55°C to 150°C Range
• The LM35 device does not require
any external calibration or trimming
to provide typical accuracies.
•Calibrated Directly in Celsius
(Centigrade)
LM-35 Temperature Sensor
13. Operating Voltage: 5V DC
Operating Current: 15mA
Measure Angle: 15°
Ranging Distance: 2cm - 4m
• This modules includes ultrasonic
transmitters, receiver and control circuit.
• Consist of 4 pins, namely VCC, Trig,
Echo, and GND.
Ultrasonic module HC-SR 04
14. Worldwide 2.4GHz ISM band operation
126 RF channels
Common RX and TX pins
1 and 2Mbps air data rate
Programmable output power: 0,-6,-12 or -18dBm
Integrated channel filters
• Current consumption is very low.
(9-12.3 mA)
• Built-in Power Down and Standby modes
makes power saving easily realizable.
NRF24L01 Wireless transceiver
15. Microcontroller: ATMega328P
Operating voltage: DC 5V
Digital I/O pins: 14
PWM Digital I/O Pins: 6
Analog Input Pins: 6
DC Current per I/O Pin: 20 mA
•The ATmega328 on the Arduino Uno
comes preprogrammed to allow new code
upoading without the use of an external
hardware programmer.
Arduino UNO
16. Piezo buzzer
• Piezo buzzers are used for making beeps,
tones and alerts.
• Frequency range from 2KHz to 10KHz
LEDs
• Light Emiting diodes are used for giving an
optical indication of the output.
Piezo Buzzer and LEDs
17. Principle Layout
If Temperature > Hazadous Level
Turn the Red LED ON
Analyze the Temperature, Obstacle
distance and Gas condition
01
02
03
04
05
If Gas concentration > Non harmful gas level
Turn the Piezo Buzzer ON
If Obstacle Distance < Safe Distance
Turn the Blue LED ON
Transmit Gas Condition and
Temperature data to the
base station