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HEADSMART
Industrial Controls
Embedded Systems Design – EC 6020
Our Team
S. Yuzishan
2014/E/048
L. Jeyarukshini
2014/E/050
D. Tharuki
2014/E/051
Agenda
01
02
03
04
Motivation and Introduction
Hardware and Software
Implementation
Overview and Components
Product Demostration
Industrial Controls
Integrated hardware and
software designed to monitor
and control the operation of
industrial environments.
Industrial control systems
• Monitor
• Automatically manage
• Enable human control
of industrial processes.
Coal Mining
Industry
• Methane and coal dust explosions
• Accidents related to blasts
• Fire and critical temperature
• Floods
• Toxic contaminants
• Chemical leakages
• Electrocution
• High Intensity Noise
• Obstacles
Hazards in Coal Mining Industry
HeadSmart
An intelligent coal miners helmet which is sensitive to the hazards in coal mining
industry.
Research
Gap
Smart Working Helmet
Bachelor's thesis by Antonis Damigos and
Marianna Miliori, (supervised by Michail
Papoutsidakis) Automation Engineering
Department of Piraeus University of Applied
Sciences.
• Only evaluates smoke and temperature
conditions.
• Does not transmit critical condition details.
Design Overview
Microcontroller
Air quality
sensor
Temperature
sensor
Ultrasonic
sensor
Blue LED
Wireless
transceiver
Red LED
Piezo buzzer
Product Features
Model: FC-22-A
Operating voltage: DC 5V
Analog Output (AO): 0~5V output
•Long service life and reliable stability,
fast response characteristics.
• High sensitivity for carbon monoxide,
coal gas, natural gas, smoke and other
harmful monitoring gas detection.
MQ-2 Gas Sensor
Linear + 10-mV/°C Scale Factor
0.5°C Ensured Accuracy (at 25°C)
Rated for Full −55°C to 150°C Range
• The LM35 device does not require
any external calibration or trimming
to provide typical accuracies.
•Calibrated Directly in Celsius
(Centigrade)
LM-35 Temperature Sensor
Operating Voltage: 5V DC
Operating Current: 15mA
Measure Angle: 15°
Ranging Distance: 2cm - 4m
• This modules includes ultrasonic
transmitters, receiver and control circuit.
• Consist of 4 pins, namely VCC, Trig,
Echo, and GND.
Ultrasonic module HC-SR 04
Worldwide 2.4GHz ISM band operation
126 RF channels
Common RX and TX pins
1 and 2Mbps air data rate
Programmable output power: 0,-6,-12 or -18dBm
Integrated channel filters
• Current consumption is very low.
(9-12.3 mA)
• Built-in Power Down and Standby modes
makes power saving easily realizable.
NRF24L01 Wireless transceiver
Microcontroller: ATMega328P
Operating voltage: DC 5V
Digital I/O pins: 14
PWM Digital I/O Pins: 6
Analog Input Pins: 6
DC Current per I/O Pin: 20 mA
•The ATmega328 on the Arduino Uno
comes preprogrammed to allow new code
upoading without the use of an external
hardware programmer.
Arduino UNO
Piezo buzzer
• Piezo buzzers are used for making beeps,
tones and alerts.
• Frequency range from 2KHz to 10KHz
LEDs
• Light Emiting diodes are used for giving an
optical indication of the output.
Piezo Buzzer and LEDs
Principle Layout
If Temperature > Hazadous Level
Turn the Red LED ON
Analyze the Temperature, Obstacle
distance and Gas condition
01
02
03
04
05
If Gas concentration > Non harmful gas level
Turn the Piezo Buzzer ON
If Obstacle Distance < Safe Distance
Turn the Blue LED ON
Transmit Gas Condition and
Temperature data to the
base station
Hardware Implementation
Software Implementation
SECTION BREAK
Insert the title of your subtitle Here
PRODUCT
DEMONSTRATION
Product Expenditure
Cost
(SL rupees)
611.00
468.00
228.00
270.00
950.00
970.00
3497.00
Ultrasonic Module HC-SR04 Distance Transducer Sensor
LM - 35 Temperature Sensor
MQ – 2 Gas Detection sensor
Piezo electronic tone buzzer
Arduino Uno
NRF24L01 Wireless Transceiver communication module (Combination)
Total Expected Cost
Thank you
No more Helmets... It’s time for HeadSmart

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Headsmart

  • 2. Our Team S. Yuzishan 2014/E/048 L. Jeyarukshini 2014/E/050 D. Tharuki 2014/E/051
  • 3. Agenda 01 02 03 04 Motivation and Introduction Hardware and Software Implementation Overview and Components Product Demostration
  • 4. Industrial Controls Integrated hardware and software designed to monitor and control the operation of industrial environments. Industrial control systems • Monitor • Automatically manage • Enable human control of industrial processes.
  • 6. • Methane and coal dust explosions • Accidents related to blasts • Fire and critical temperature • Floods • Toxic contaminants • Chemical leakages • Electrocution • High Intensity Noise • Obstacles Hazards in Coal Mining Industry
  • 7. HeadSmart An intelligent coal miners helmet which is sensitive to the hazards in coal mining industry.
  • 8. Research Gap Smart Working Helmet Bachelor's thesis by Antonis Damigos and Marianna Miliori, (supervised by Michail Papoutsidakis) Automation Engineering Department of Piraeus University of Applied Sciences. • Only evaluates smoke and temperature conditions. • Does not transmit critical condition details.
  • 11. Model: FC-22-A Operating voltage: DC 5V Analog Output (AO): 0~5V output •Long service life and reliable stability, fast response characteristics. • High sensitivity for carbon monoxide, coal gas, natural gas, smoke and other harmful monitoring gas detection. MQ-2 Gas Sensor
  • 12. Linear + 10-mV/°C Scale Factor 0.5°C Ensured Accuracy (at 25°C) Rated for Full −55°C to 150°C Range • The LM35 device does not require any external calibration or trimming to provide typical accuracies. •Calibrated Directly in Celsius (Centigrade) LM-35 Temperature Sensor
  • 13. Operating Voltage: 5V DC Operating Current: 15mA Measure Angle: 15° Ranging Distance: 2cm - 4m • This modules includes ultrasonic transmitters, receiver and control circuit. • Consist of 4 pins, namely VCC, Trig, Echo, and GND. Ultrasonic module HC-SR 04
  • 14. Worldwide 2.4GHz ISM band operation 126 RF channels Common RX and TX pins 1 and 2Mbps air data rate Programmable output power: 0,-6,-12 or -18dBm Integrated channel filters • Current consumption is very low. (9-12.3 mA) • Built-in Power Down and Standby modes makes power saving easily realizable. NRF24L01 Wireless transceiver
  • 15. Microcontroller: ATMega328P Operating voltage: DC 5V Digital I/O pins: 14 PWM Digital I/O Pins: 6 Analog Input Pins: 6 DC Current per I/O Pin: 20 mA •The ATmega328 on the Arduino Uno comes preprogrammed to allow new code upoading without the use of an external hardware programmer. Arduino UNO
  • 16. Piezo buzzer • Piezo buzzers are used for making beeps, tones and alerts. • Frequency range from 2KHz to 10KHz LEDs • Light Emiting diodes are used for giving an optical indication of the output. Piezo Buzzer and LEDs
  • 17. Principle Layout If Temperature > Hazadous Level Turn the Red LED ON Analyze the Temperature, Obstacle distance and Gas condition 01 02 03 04 05 If Gas concentration > Non harmful gas level Turn the Piezo Buzzer ON If Obstacle Distance < Safe Distance Turn the Blue LED ON Transmit Gas Condition and Temperature data to the base station
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  • 22. SECTION BREAK Insert the title of your subtitle Here PRODUCT DEMONSTRATION
  • 23. Product Expenditure Cost (SL rupees) 611.00 468.00 228.00 270.00 950.00 970.00 3497.00 Ultrasonic Module HC-SR04 Distance Transducer Sensor LM - 35 Temperature Sensor MQ – 2 Gas Detection sensor Piezo electronic tone buzzer Arduino Uno NRF24L01 Wireless Transceiver communication module (Combination) Total Expected Cost
  • 24. Thank you No more Helmets... It’s time for HeadSmart